CN211865594U

CN211865594U - Automatic stirring spraying equipment in duplex position

Info

Publication number: CN211865594U
Application number: CN201922365910.0U
Authority: CN
Inventors: 姜晓妍; 刘兴斌; 王东; 李晨
Original assignee: Qingdao Tiankai Industry And Trade Co ltd
Current assignee: Qingdao Tiankai Industry And Trade Co ltd
Priority date: 2019-12-25
Filing date: 2019-12-25
Publication date: 2020-11-06
Anticipated expiration: 2029-12-25

Abstract

The utility model discloses a duplex position automatic stirring spraying equipment, including removing wheel, body frame, handle, rotary device, mounting panel, storage bucket, feed control box, elevating system, agitating unit, inhaling material device, conveyor, reservation joint, fixed frame, energy storage ware, gasbag, bottom plate, high-pressure medium pump, spraying control box, medium container, support, top joint, bottom joint and spray gun, the top fixed mounting who removes the wheel has body frame, body frame's top fixed mounting has the handle, body frame's both sides fixed mounting has rotary device. The utility model discloses an improve equipment commonly used and can be with raw material mixing before the spraying, can not produce phenomenons such as sediment, layering, make this duplex position automatic stirring spraying equipment can reach the effect of continuous feed when using through the energy storage ware that sets up to the quality of spraying has been guaranteed.

Description

Automatic stirring spraying equipment in duplex position

Technical Field

The utility model relates to a spraying equipment technical field specifically is a duplex position automatic stirring spraying equipment.

Background

The spray coating is applied to the surface of the object to be coated by dispersing into uniform and fine droplets by means of a spray gun or a disc atomizer by means of pressure or centrifugal force. The method can be divided into air spraying, airless spraying, electrostatic spraying and various derived modes of the basic spraying form, such as large-flow low-pressure atomization spraying, thermal spraying, automatic spraying, multi-group spraying and the like, the spraying operation has high production efficiency, is suitable for manual operation and industrial automatic production, has wide application range, mainly comprises the fields of hardware, plastic, furniture, war industry, ships and the like, and is the most common coating mode applied at present; the spraying operation requires a dust-free workshop with the environment requirement of millions to hundreds, and the spraying equipment comprises a spray gun, a spray booth, a paint supply room, a curing oven/drying oven, spraying workpiece conveying operation equipment, fog and waste water elimination, waste gas treatment equipment and the like.

The black high-viscosity paint is difficult to extract, and because of the characteristics of the paint, a common spraying device cannot carry out continuous spraying in the spraying process, and the spraying of the high-viscosity light functional material has the characteristics of precipitation, layering and the like in a normal state due to the properties of the material, so that much inconvenience is brought to the spraying operation, the spraying efficiency is influenced in a light state, the blockage of a pipeline and a nozzle is caused in a heavy state, the connection stirring is required, and the requirement of the continuous spraying operation can be met through pressure conveying.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic stirring spraying equipment in duplex position to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a double-station automatic stirring and spraying device comprises a moving wheel, a vehicle body frame, a handle, a rotating device, a mounting plate, a charging basket, a feeding control box, a lifting mechanism, a stirring device, a material sucking device, a conveying device, a reserved joint, a fixed frame, an energy accumulator, an air bag, a bottom plate, a high-pressure medium pump, a spraying control box, a medium container, a support, a top joint, a bottom joint and a spray gun, wherein the top of the moving wheel is fixedly provided with the vehicle body frame, the top of the vehicle body frame is fixedly provided with the handle, the two sides of the vehicle body frame are fixedly provided with the rotating device, the top of the vehicle body frame is fixedly provided with the mounting plate, the top of the mounting plate is fixedly provided with the charging basket, the top of the vehicle body frame is fixedly provided with the feeding control box, the surface of the mounting plate is fixedly, the utility model discloses a spray coating machine, including storage bucket, fixed frame, spraying control box, medium container, spray coating control box, material barrel relative one side fixed mounting has the material device of inhaling, the bottom of inhaling the material device is provided with conveyor, conveyor's the fixed reservation joint that is provided with of output, vehicle body frame's side fixed mounting has fixed frame, fixed frame's top fixed surface installs the support, the inside fixed mounting of support has the energy storage ware, the inside of energy storage ware is provided with the gasbag, fixed frame's top fixed surface installs the bottom plate, the top fixed mounting of bottom plate has high-pressure medium pump, the side fixed mounting of high-pressure medium pump has the spraying control box, the right side of spraying control box is provided with medium container, the top fixed mounting of energy storage ware has the top.

Preferably, the lifting mechanism is fixedly installed at the top of the vehicle body frame through an installation plate, and the lifting mechanism and the stirring device are fixedly installed.

Preferably, all parts from the charging bucket to the spray gun are communicated through a high-pressure pipeline.

Preferably, the top of storage bucket is provided with the bung, and all installs two sets of agitating unit on every bung, installs the motor above the bung, and built-in coupling joint (mixing) shaft, the stirring impeller is installed to the lower extreme of (mixing) shaft, and the border position in the storage bucket all installs the scraper blade, and the scraper blade uses milky silica gel raw materials, is fixed in on the bung.

Preferably, a material suction device and an electric control system are installed between the two sets of charging barrels, a final discharge port of each charging barrel is arranged at the lower end and is connected to the material suction device through a rotary joint and a pipeline, an outlet of the material suction device is connected with a feeding port of the conveying device, and a quick-change joint is installed at a discharge port of the conveying device.

Preferably, the energy accumulator is arranged on one side of the fixed frame, the high-pressure medium pump and the medium container are arranged on the opposite side of the energy accumulator, and a space is reserved in the middle.

Preferably, the energy accumulator is connected with the fixed frame through a support, a quick-change connector is mounted at the inlet end of the energy accumulator, the quick-change connector is connected with the outlet of the conveying device through a pipeline and is provided with a pressure sensor, the discharge port of the energy accumulator is connected with the spray gun, and the pressure sensor is mounted at the outlet.

Compared with the prior art, the beneficial effects of the utility model are that: this duplex position automatic stirring spraying equipment can be with raw materials stirring before the spraying through improving equipment commonly used, can not produce phenomenons such as sediment, layering, makes this duplex position automatic stirring spraying equipment can reach the effect of continuous feed when using through the energy storage ware that sets up to the quality of spraying has been guaranteed, and its simple structure, has wide development space and higher spreading value.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the stirring device of the present invention;

FIG. 3 is a side view of the stirring device of the present invention;

FIG. 4 is a side view of the feeding mechanism of the present invention;

FIG. 5 is a side view of the feeding mechanism of the present invention;

FIG. 6 is a schematic view of the working principle of the accumulator of the present invention;

FIG. 7 is a schematic view of the structure of the spray gun of the present invention;

fig. 8 is a schematic view of the operation flow of the present invention.

In the figure: 1. a moving wheel; 2. a vehicle body frame; 3. a handle; 4. a rotating device; 5. mounting a plate; 6. a charging bucket; 7. a feed control box; 8. a lifting mechanism; 9. a stirring device; 10. a material suction device; 11. a conveying device; 12. reserving a joint; 13. a fixed frame; 14. an accumulator; 15. an air bag; 16. a base plate; 17. a high-pressure medium pump; 18. a spraying control box; 19. a media container; 20. a support; 21. a top joint; 22. a bottom joint; 23. a spray gun.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides an embodiment: the utility model provides a duplex position automatic stirring spraying equipment, is including removing wheel 1, automobile body frame 2, handle 3, rotary device 4, mounting panel 5, storage bucket 6, feed control box 7, elevating system 8, agitating unit 9, inhale material device 10, conveyor 11, reserve joint 12, fixed frame 13, energy storage ware 14, gasbag 15, bottom plate 16, high-pressure medium pump 17, spraying control box 18, medium container 19, support 20, top joint 21, bottom joint 22 and spray gun 23, its characterized in that: the top of the moving wheel 1 is fixedly provided with a vehicle body frame 2, the top of the vehicle body frame 2 is fixedly provided with a handle 3, two sides of the vehicle body frame 2 are fixedly provided with rotating devices 4, the top surface of the vehicle body frame 2 is fixedly provided with a mounting plate 5, the top of the mounting plate 5 is fixedly provided with a charging basket 6, the top surface of the vehicle body frame 2 is fixedly provided with a feeding control box 7, the surface of the mounting plate 5 is fixedly provided with a lifting mechanism 8, the top of the charging basket 6 is provided with a stirring device 9, the top of the charging basket 6 is provided with a basket cover, each basket cover is provided with two stirring devices 9, a motor is arranged on the basket cover, a built-in coupling is connected with a stirring shaft, the lowest end of the stirring shaft is provided with a stirring impeller, the edge position in the charging basket 6 is provided with a scraper plate, the scraper plate is made of milky silica, the lifting mechanism 8 and the stirring device 9 are fixedly installed, a material suction device 10 is fixedly installed on one side opposite to the material barrels 6, a conveying device 11 is arranged at the bottom of the material suction device 10, the material suction device 10 and an electric control system are installed between the two sets of material barrels 6, a final discharge port of each material barrel 6 is arranged at the lower end and is connected to the material suction device 10 through a rotary joint and a pipeline, an outlet of the material suction device 10 is connected with a feeding port of the conveying device 11, a quick-change joint is installed at a discharge port of the conveying device 11, a reserved joint 12 is fixedly arranged at the output end of the conveying device 11, a fixed frame 13 is fixedly installed on the side edge of the vehicle body frame 2, a support 20 is fixedly installed on the top surface of the fixed frame 13, an energy accumulator 14 is fixedly installed inside the support 20, an air bag 15 is arranged inside the energy accumulator 14, a bottom plate 16 is fixedly, a spraying control box 18 is fixedly arranged on the side edge of a high-pressure medium pump 17, a medium container 19 is arranged on the right side of the spraying control box 18, an energy accumulator 14 is arranged on one surface of a fixed frame 13, the high-pressure medium pump 17 and the medium container 19 are arranged opposite to the energy accumulator 14, a space is reserved in the middle, a top connector 21 is fixedly arranged on the top of the energy accumulator 14, a bottom connector 22 is fixedly arranged at the bottom of the energy accumulator 14, the output end of the energy accumulator 14 is connected with a spray gun 23, the energy accumulator 14 is connected with the fixed frame 13 through a support 20, a quick-change connector is arranged at the inlet end of the energy accumulator 14 and is connected with the outlet of a conveying device 11 through a pipeline and is provided with a pressure sensor, the discharge port of the energy accumulator 14 is connected with the spray gun 23, the pressure sensor is arranged at the outlet, all parts, the raw materials can be uniformly stirred before spraying by improving common equipment, the phenomena of precipitation, layering and the like can not be generated, and the double-station automatic stirring and spraying equipment can achieve the effect of continuous feeding when in use through the arranged energy accumulator 14, so that the spraying quality is ensured, and the double-station automatic stirring and spraying equipment is simple in structure, has wide development space and higher popularization value.

Embodiment 1, conveyor 11 includes delivery pump and relevant connecting piece and joint thereof, and the output fixed mounting of delivery pump has reserved joint 12, and the bottom output of energy storage ware 14 is provided with reserved joint 12 equally, and this reserved joint 12 meets the operation requirement of two stations with original joint cooperation, has saved the trouble of frequently adding the raw materials, has improved the efficiency of spraying, and can make a round trip to switch between two stations, has guaranteed the continuity of spraying to improve the quality of spraying.

Embodiment 2, the top surface of the car body frame 2 is fixedly provided with a mounting plate 5, the top of the mounting plate 5 is fixedly provided with a charging basket 6, the top of the charging basket 6 is provided with a barrel cover, each barrel cover is provided with two sets of stirring devices 9, a motor is arranged on the barrel cover, a built-in coupling is connected with a stirring shaft, the lowest end of the stirring shaft is provided with a stirring impeller, the edge position in the charging basket 6 is provided with a scraper plate, the scraper plate is made of milk white silica gel raw material and is fixed on the barrel cover, so that the barrel wall can be conveniently cleaned, the stirring devices 9 can be independently used as raw material to be mixed and independently used and can also be combined with a spraying device for use, when the combination is used, as the car body frame 2 and the fixed frame 13 are aluminum profile frames, the combination is required to be assembled through a screw rod, a marble nut and a connecting angle, therefore, the stirring device 9 and the spraying device are assembled into an integral frame, the feeding and discharging ports of the stirring device 9 and the spraying device are communicated through a high-pressure pipeline, after the stirring device 9 is used for stirring raw materials, the raw materials are conveyed to the energy accumulator 14 through the material sucking device 10 and the conveying device 11, and then reach the spray gun 23 through the energy accumulator 14, when the stirring device 9 is required to be used independently, the connection angle iron, the marble nut and the screw rod are disassembled, and the truckles are fixedly arranged at the bottoms of the vehicle body frame 2 and the fixed frame 13 and can be moved to a specified position for use after being disassembled, so that the cleaning is convenient, the multipurpose characteristic of the device is reflected, and the practicability is high.

Embodiment 3, the principle of the energy accumulator 14 is that a compressible/expandable air bag 15 is arranged in a sealed steel cylinder, when coating is injected into the steel cylinder through a delivery pump or a large-flow self-priming pump, the air bag 15 is compressed and filled in the steel cylinder, a diaphragm type pressure sensor is arranged on the steel cylinder to read the pressure value in the cylinder to judge whether the steel cylinder is filled, when the steel cylinder is filled, the medium is injected into the air bag 15 through a high-pressure medium pump 17, after a test, the high-pressure medium pump 17 has extremely strong capacity of pumping the medium and stable and continuous pressure (the medium is water), the pressure of the high-pressure medium pump 17 is calibrated between 250 and 300bar, when the high-pressure medium pump 17 stops operating, the spray gun 23 can complete continuous spraying, the volume of the steel cylinder is 40 or 60L, the number of the steel cylinders is 2 or more, when one steel cylinder operates, the other steel cylinders are filled and switched, each cylinder can be sprayed for 15min, and the control is switched to automatic control or manual control.

The working principle is as follows: as shown in fig. 8, the device is started, the stirring device 9 starts stirring the raw material, the conveying device 11 feeds the raw material, the first electric valve is opened, the raw material is conveyed to the first energy accumulator, the first pressure sensor 1 is set to a certain value, when the pressure is too high, an alarm signal is sent, the first electric valve is closed, the second electric valve is opened, the raw material is conveyed to the second energy accumulator, the first pressure sensor sends an alarm signal, the conveying device 11 stops, the first electric valve and the third electric valve pipe are connected, the high-pressure medium pump 17 is opened, the fifth electric valve is opened, the medium is injected into the first energy accumulator, the second electric valve is opened, the spray gun 23 is opened, the spraying is started, when the spray gun 23 does not discharge, the second energy accumulator is manually switched, the seventh electric valve is opened, the second energy accumulator starts injecting the medium, the fourth electric valve is opened, the spray gun 23 continues spraying, the conveying device, the first electric valve is opened to inject raw materials into the first energy accumulator, the raw materials are recycled, continuous spraying is guaranteed, the sixth electric valve and the eighth electric valve are opened when the conveying device 11 is opened, and the sixth electric valve and the eighth electric valve are closed when the conveying device 11 is stopped.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or scope of the present invention. Accordingly, the embodiments of the present invention are exemplary, and not limiting. The scope of the invention is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a duplex position automatic stirring spraying equipment, is including removing wheel (1), automobile body frame (2), handle (3), rotary device (4), mounting panel (5), storage bucket (6), feed control box (7), elevating system (8), agitating unit (9), inhale material device (10), conveyor (11), reserve joint (12), fixed frame (13), energy storage ware (14), gasbag (15), bottom plate (16), high-pressure medium pump (17), spraying control box (18), medium container (19), support (20), top joint (21), bottom joint (22) and spray gun (23), its characterized in that: the top fixed mounting who removes wheel (1) has body frame (2), the top fixed mounting of body frame (2) has handle (3), the both sides fixed mounting of body frame (2) has rotary device (4), the top fixed surface of body frame (2) installs mounting panel (5), the top fixed mounting of mounting panel (5) has storage bucket (6), the top fixed surface of body frame (2) installs feed control box (7), the fixed surface of mounting panel (5) installs elevating system (8), the top of storage bucket (6) is provided with agitating unit (9), the relative one side fixed mounting of storage bucket (6) has material suction device (10), the bottom of material suction device (10) is provided with conveyor (11), the output of conveyor (11) is fixed and is provided with reservation joint (12), a fixed frame (13) is fixedly arranged on the side edge of the vehicle body frame (2), a bracket (20) is fixedly arranged on the top surface of the fixed frame (13), an energy accumulator (14) is fixedly arranged in the bracket (20), an air bag (15) is arranged in the energy accumulator (14), a bottom plate (16) is fixedly arranged on the top surface of the fixed frame (13), a high-pressure medium pump (17) is fixedly arranged on the top of the bottom plate (16), a spraying control box (18) is fixedly arranged on the side edge of the high-pressure medium pump (17), a medium container (19) is arranged on the right side of the spraying control box (18), a top joint (21) is fixedly arranged on the top of the energy accumulator (14), the bottom of energy storage ware (14) fixed mounting has bottom to connect (22), the output of energy storage ware (14) is connected with spray gun (23).

2. The double-station automatic stirring and spraying equipment according to claim 1, characterized in that: the lifting mechanism (8) is fixedly installed at the top of the vehicle body frame (2) through the installation plate (5), and the lifting mechanism (8) is fixedly installed with the stirring device (9).

3. The double-station automatic stirring and spraying equipment according to claim 1, characterized in that: all parts are communicated from the charging bucket (6) to the spray gun (23) through high-pressure pipelines.

4. The double-station automatic stirring and spraying equipment according to claim 1, characterized in that: the top of storage bucket (6) is provided with the bung, and all installs two sets of agitating unit (9) on every bung, installs the motor above the bung, and built-in coupling joint (mixing) shaft, impeller is installed to the lower extreme installation of (mixing) shaft, and the border position in storage bucket (6) all installs the scraper blade, and the scraper blade uses milky silica gel raw materials, is fixed in on the bung.

5. The double-station automatic stirring and spraying equipment according to claim 1, characterized in that: a material suction device (10) and an electric control system are installed between the two sets of charging barrels (6), the final discharge port of the charging barrel (6) is arranged at the lower end and is connected to the material suction device (10) through a rotary joint and a pipeline, the outlet of the material suction device (10) is connected with the feeding port of the conveying device (11), and a quick-change joint is installed at the discharge port of the conveying device (11).

6. The double-station automatic stirring and spraying equipment according to claim 1, characterized in that: the energy accumulator (14) is arranged on one surface of the fixed frame (13), the high-pressure medium pump (17) and the medium container (19) are arranged on the opposite surface of the energy accumulator (14), and a space is reserved in the middle.

7. The double-station automatic stirring and spraying equipment according to claim 1, characterized in that: the energy accumulator (14) is connected with the fixed frame (13) through a support (20), a quick-change connector is mounted at the inlet end of the energy accumulator (14), the quick-change connector is connected with the outlet of the conveying device (11) through a pipeline and is provided with a pressure sensor, the discharge port of the energy accumulator (14) is connected with the spray gun (23), and the pressure sensor is mounted at the outlet.