CN211851785U - Gear rack transmission eccentric wheel type oil pumping machine - Google Patents
Gear rack transmission eccentric wheel type oil pumping machine Download PDFInfo
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- CN211851785U CN211851785U CN201922158366.2U CN201922158366U CN211851785U CN 211851785 U CN211851785 U CN 211851785U CN 201922158366 U CN201922158366 U CN 201922158366U CN 211851785 U CN211851785 U CN 211851785U
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Abstract
A gear rack transmission eccentric wheel type oil pumping machine comprises a rack, and a moving device, a driving device and a lubricating device which are arranged on the rack; a permanent magnet motor arranged in a driving device drives a reducer gear to be in meshing transmission with an eccentric pin shaft gear, and further drives a rack arranged in a movement device to be in meshing transmission with a long rod non-complete round gear, so that the rack moving frame reciprocates up and down to realize oil extraction operation; the transmission mode that the rack is meshed with the long-rod incomplete round gear enables the torque to be large and the transmission efficiency to be high, the stroke of the pumping unit can be conveniently changed by changing the turning radius of the gear eccentric pin shaft, and the pumping unit can be suitable for long-stroke oil well exploitation; the utility model has the advantages of rational in infrastructure, easy operation, energy-conserving high efficiency and be convenient for the maintenance.
Description
Technical Field
The utility model relates to a beam-pumping unit especially relates to a gear rack transmission eccentric wheel formula beam-pumping unit.
Background
The pumping unit is the most important mechanical oil extraction equipment in a rod pumping system, wherein the number of the beam pumping units accounts for about 98-99% of the total number of the pumping units. With continuous exploitation of oil fields, oil fields in partial areas of China enter a development period with medium and high water content, and the conventional beam pumping unit has exposed a plurality of problems of high energy consumption, low efficiency, poor balance effect and the like. In order to ensure the efficient production of the oil field and reduce the equipment cost and energy consumption, a novel oil pumping unit needs to be designed so as to be applied to the exploitation of low-permeability wells, improve the oil extraction efficiency and reduce the energy consumption.
In the disclosed patent, a pulley type eccentric rack reversing pumping unit (CN201110433180.9) is provided with an eccentric seat at the output shaft of a reducer, an eccentric shaft is mounted on the eccentric seat, and the eccentric shaft is connected with a rack connecting rod, so as to change the rotation motion of the output shaft into reciprocating linear motion; a walking beam eccentric wheel type oil pumping machine (CN200620000698.8) is improved on the basis of the walking beam oil pumping machine, and an output shaft gear of a speed reducer is meshed with an eccentric wheel gear to realize the up-and-down reciprocating linear motion of a walking beam. The oil pumping machine has the advantages that the eccentric gear is additionally arranged on the basis of the beam pumping machine for reversing, or the eccentric gear is used for meshing transmission for reversing, although a certain energy-saving effect is achieved, the transmission efficiency is improved, the transmission is not stable enough, the torque is small, and the working efficiency is not high enough.
Disclosure of Invention
In order to overcome the not enough of above-mentioned prior art, the utility model aims to provide a rack and pinion transmission eccentric wheel formula beam-pumping unit can be applied to the exploitation of hyposmosis well, can realize the steady transmission between each part of in-process at the oil recovery, increases output torque simultaneously, has rational in infrastructure, easy operation, energy-conserving high-efficient and the advantage of being convenient for the maintenance.
In order to achieve the above purpose, the technical scheme of the utility model is that:
a gear rack eccentric wheel type oil pumping machine comprises a rack 1, and a moving device, a driving device and a lubricating device which are arranged on the rack 1;
the moving device comprises a guide rail bracket 2 which penetrates through the rack 1 and is fixedly connected with the rack, a side baffle 3 is arranged at the top of the rack 1 and on one side of the guide rail bracket 2, and a horizontal upper baffle 4 is arranged at the top of the side baffle 3 and the top of the guide rail bracket 2; a guide rail is arranged on the inner side wall of the guide rail bracket 2 in the vertical direction, and the rack moving frame 5 is connected with the guide rail in a sliding manner through a guide rail sliding block 6 fixedly arranged on the outer side wall of the rack moving frame; a polish rod holder 8 is arranged at the bottom of the rack moving frame 5, and the polish rod holder 8 is connected with the top end of a polish rod 9; the top of the rack moving frame 5 is fixedly connected with one end of a steel wire rope 10, and the other end of the steel wire rope 10 penetrates through the upper baffle 4 and bypasses a crown block pulley assembly 11 arranged at the top of the upper baffle 4 to be connected to a balance weight 12; a first long opening 5a and a second long opening 5b are respectively arranged in the vertical direction on the other side wall of the rack moving frame 5 and the middle section of the side wall of the guide rail bracket 2 on the same side of the rack moving frame; a fixing plate 13 is arranged behind the guide rail bracket 2 and the side baffle plate 3, a long rod incomplete circular gear 14 is connected with the fixing plate 13 through a first fixing shaft 15, a rack 7 is fixedly arranged on the inner side wall of the rack moving frame 5 far away from the side baffle plate 3, the long rod incomplete circular gear 14 is meshed with the rack 7, and a long rod of the long rod incomplete circular gear 14 penetrates through the first long opening 5a and the second long opening 5b respectively; the eccentric pin shaft gear 17 is connected with the fixing plate 13 through a second fixing shaft 18, an eccentric pin shaft 19 is arranged on the eccentric pin shaft gear 17, and the eccentric pin shaft 19 is in matched sliding connection with a sliding chute 16 on a long rod of the long rod incomplete round gear 14;
the driving device is arranged at the top of the frame 1 and behind the moving device and comprises a permanent magnet motor 21, a power output shaft of the permanent magnet motor 21 is connected with a power input end of a double-arc gear reducer 22, a brake device 23 is arranged on the double-arc gear reducer 22, the power output shaft of the double-arc gear reducer 22 is connected with a reducer output shaft gear 20, and the reducer output shaft gear 20 is meshed with an eccentric pin shaft gear 17 at the top of the reducer output shaft gear;
the lubricating device comprises a lubricating oil tank 24 for containing lubricating oil and an oil receiving tank 26 arranged on a connecting baffle plate 25 arranged at the bottom of the guide rail bracket 2; the lubricating oil tank 24 is arranged at the top of the frame 1 and below the reducer output shaft gear 20.
The top of the rack 1 is further provided with a super capacitor 27, the power input end of the super capacitor 27 is connected with a main power supply, and the power output end of the super capacitor is connected with the power input end of the permanent magnet motor 21.
The first long opening 5a and the second long opening 5b are closed openings, and the length of the openings is not less than the movement distance of the long rod incomplete circular gear 14 in the vertical direction when the long rod swings.
The steel wire rope 10 is not collinear with the extension line of the polish rod 9 in the vertical direction.
The eccentric pin shaft gear 17 and the long rod non-complete round gear 14 are arranged on the same horizontal line.
The reducer output shaft gear 20 and the eccentric pin shaft gear 17 are mounted on the same vertical line.
The reducer output shaft gear 20 is immersed in lubricating oil contained in a lubricating oil tank 24.
The reducer output shaft gear 20 and the eccentric pin shaft gear 17 are axially staggered, and the reducer output shaft gear 20 is not in contact with the long rod non-complete round gear 14.
The utility model has the advantages that:
1. the direct meshing transmission mode of the rack 7 and the long rod non-complete circular gear 14 is adopted, so that the torque is large and the transmission efficiency is high.
2. The stroke of the pumping unit can be conveniently changed by changing the turning radius of the eccentric pin shaft 19, so that the pumping unit can be suitable for long-stroke oil well exploitation.
3. The moving device is directly connected with the polish rod 9 through the polish rod holder 8, and heavy parts such as a walking beam, a connecting rod and the like are removed, so that the occupied area is small, and the maintenance is convenient.
4. The permanent magnet motor 21 is used as a power source, has the characteristic of low-speed and large-torque output, and can improve the operation efficiency of the whole oil pumping system and reduce energy consumption.
To sum up, the utility model has the advantages of rational in infrastructure, easy operation, energy-conserving high efficiency and be convenient for the maintenance.
Drawings
Fig. 1 is a front view of the structure of the present invention.
Fig. 2 is a top view of the structure of the present invention.
Fig. 3 is a front view of the engagement between the eccentric pin gear 17 and the reducer output shaft gear 20.
Fig. 4 is a left side view of the engagement between the eccentric pin gear 17 and the reducer output shaft gear 20 of the present invention.
Fig. 5 is a schematic structural view of the long rod non-complete circular gear 14 of the present invention.
In the figure: 1. a frame; 2. a rail bracket; 3. a side dam; 4. an upper baffle plate; 5. a rack moving frame; a long opening 5 a; a long opening 5 b; 6. a guide rail slider; 7. a rack; 8. a polish rod holder; 9. a polish rod; 10. a wire rope; 11. a crown block pulley assembly; 12. a counterweight; 13. a fixing plate; 14. a long rod non-complete circular gear; 15. a first fixed shaft; 16. a chute; 17. An eccentric pin gear; 18. a second fixed shaft; 19. an eccentric pin shaft; 20. a reducer output shaft gear; 21. a permanent magnet motor; 22. a double circular arc gear reducer; 23. a brake device; 24. A lubricating oil tank; 25. connecting a baffle plate; 26. an oil collecting tank; 27. a super capacitor.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 and 2, a gear-rack transmission eccentric wheel type pumping unit comprises a frame 1, and a moving device, a driving device and a lubricating device which are arranged on the frame 1;
the moving device comprises a guide rail bracket 2 which penetrates through the rack 1 and is fixedly connected with the rack, a side baffle 3 is arranged at the top of the rack 1 and on one side of the guide rail bracket 2, and a horizontal upper baffle 4 is arranged at the top of the side baffle 3 and the top of the guide rail bracket 2; a guide rail is arranged on the inner side wall of the guide rail bracket 2 in the vertical direction, and the rack moving frame 5 is connected with the guide rail in a sliding manner through a guide rail sliding block 6 fixedly arranged on the outer side wall of the rack moving frame; a polish rod holder 8 is arranged at the bottom of the rack moving frame 5, and the polish rod holder 8 is connected with the top end of a polish rod 9; the top of the rack moving frame 5 is fixedly connected with one end of a steel wire rope 10, and the other end of the steel wire rope 10 penetrates through the upper baffle 4 and bypasses a crown block pulley assembly 11 arranged at the top of the upper baffle 4 to be connected to a balance weight 12; a first long opening 5a and a second long opening 5b are respectively arranged in the vertical direction on the other side wall of the rack moving frame 5 and the middle section of the side wall of the guide rail bracket 2 on the same side of the rack moving frame; a fixing plate 13 is arranged behind the guide rail bracket 2 and the side baffle 3, a long rod incomplete circular gear 14 is connected with the fixing plate 13 through a first fixing shaft 15, referring to fig. 1 and 5, a rack 7 is fixedly arranged on the inner side wall of the rack moving frame 5 far away from the side baffle, the long rod incomplete circular gear 14 is meshed with the rack 7, a sliding groove 16 is arranged on a long rod of the long rod incomplete circular gear 14, and the long rod of the long rod incomplete circular gear 14 penetrates through a first long opening 5a and a second long opening 5b respectively; on the other side of the fixed plate 13, an eccentric pin shaft gear 17 is connected with the fixed plate 13 through a second fixed shaft 18, an eccentric pin shaft 19 is arranged on the eccentric pin shaft gear 17, the eccentric pin shaft 19 is matched and slidably connected with a chute 16 on a long rod of the long rod incomplete round gear 14, and the rack moving frame 5 moves up and down in the vertical direction of the guide rail bracket 2 to realize oil extraction operation;
the driving device is arranged at the top of the rack 1 and behind the moving device and comprises a permanent magnet motor 21, a power output shaft of the permanent magnet motor 21 is connected with a power input end of a double-arc gear reducer 22, and a brake device 23 is arranged on the double-arc gear reducer 22, so that the device can be stopped to operate in time for maintenance when the device breaks down or is in other conditions; the power output shaft of the double-circular-arc gear reducer 22 is connected with a reducer output shaft gear 20, and the reducer output shaft gear 20 is meshed with an eccentric pin shaft gear 17 at the top of the reducer output shaft gear;
the lubricating device comprises a lubricating oil tank 24 for containing lubricating oil and an oil receiving tank 26 arranged on a connecting baffle plate 25 arranged at the bottom of the guide rail bracket 2, wherein the oil receiving tank 26 is used for collecting scattered lubricating oil droplets; the lubricating oil tank 24 is arranged at the top of the frame 1 and below the reducer output shaft gear 20.
The top of the frame 1 is also provided with a super capacitor 27, the power input end of the super capacitor 27 is connected with a main power supply, the power output end of the super capacitor is connected with the power input end of the permanent magnet motor 21, and the up-down stroke of the pumping unit is balanced by utilizing the charging and discharging process of the super capacitor 27.
The first long opening 5a and the second long opening 5b are closed openings, and the opening length is not less than the movement distance of the long rod incomplete round gear 14 in the vertical direction during swinging, so that the long rod incomplete round gear 14 is prevented from colliding during rotation, and lubricating oil can be splashed to the meshing position of the gear rack.
The steel wire rope 10 is not collinear with an extension line in the vertical direction of the polish rod 9 and is used for balancing the moment generated by the meshing force of the long rod incomplete circular gear 14 and the rack 7 and the pulling force of the polish rod 9.
The eccentric pin gear 17 and the long rod non-complete round gear 14 are arranged on the same horizontal line, so that the stability during the up-down stroke is ensured.
The reducer output shaft gear 20 and the eccentric pin shaft gear 17 are mounted on the same vertical line.
The reducer output shaft gear 20 is immersed in lubricating oil contained in a lubricating oil tank 24, and the reducer output shaft gear 20 is meshed with the eccentric pin shaft gear 17, the long rod incomplete round gear 14 is meshed with the rack 7, and the guide rail slide block 6 and the guide rail bracket 2 move relatively to be lubricated in a splash lubrication mode.
Referring to fig. 1, 3 and 4, the reducer output shaft gear 20 and the eccentric pin shaft gear 17 are axially misaligned and the reducer output shaft gear 20 is not in contact with the long rod non-complete round gear 14.
The utility model discloses a theory of operation does:
permanent-magnet machine 21 anticlockwise rotation transmits power for reduction gear output shaft gear 20 through double circular arc gear reduction unit 4, reduction gear output shaft gear 20 and eccentric round pin axle gear 17 meshing transmission, the gear 17 of eccentric round pin axle rotates, eccentric round pin axle 19 slides in the stock spout 16 of stock incomplete round gear 14, thereby drive stock incomplete round gear 14 round the first fixed axle 15 swing of incomplete round gear, drive 7 and the rack removal frame 5 of the rack of stock incomplete round gear 14 meshing are linear motion in guide rail bracket 2, convert rotary motion into linear reciprocating motion, thereby accomplish the switching-over of beam-pumping unit, realize the oil recovery operation.
When the reducer output shaft gear 20 rotates clockwise, the lubricating oil in the lubricating oil tank 24 will splash along with the rotation of the reducer output shaft gear 20, and the lubricating oil on the tooth profile surface is used for lubricating the meshing transmission of the reducer output shaft gear 20 and the eccentric pin shaft gear 17; when the long second opening 5b on the side wall of the rack moving frame 5 moves to coincide with the first long opening 5a on the side wall of the guide rail bracket 2, part of splashed lubricating oil can pass through the first long opening 5a and the second long opening 5b to reach the meshing part of the long rod non-complete circular gear 14 and the rack 7 to lubricate the long rod non-complete circular gear; the rack moving frame 5 reciprocates up and down in the guide rail bracket, and splashed lubricating oil can reach two inner side walls of the guide rail bracket 2 through the second long opening 5b to lubricate the guide rail bracket 2 and the guide rail sliding block 6; part of the lubricating oil is directly scattered in the oil collecting tank 26.
Obviously, the embodiments in the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, those skilled in the art should understand that: modifications and equivalents may be made to the embodiments of the invention without departing from the spirit and scope of the invention, which is intended to be covered by the claims.
Claims (3)
1. A gear rack transmission eccentric wheel type oil pumping machine comprises a rack (1), and a moving device, a driving device and a lubricating device which are arranged on the rack (1); the method is characterized in that: the moving device comprises a guide rail bracket (2) which penetrates through the rack (1) and is fixedly connected with the rack, a side baffle (3) is arranged at the top of the rack (1) and on one side of the guide rail bracket (2), and a horizontal upper baffle (4) is arranged at the top of the side baffle (3) and the top of the guide rail bracket (2); a guide rail is arranged on the inner side wall of the guide rail bracket (2) in the vertical direction, and the rack moving frame (5) is connected with the guide rail in a sliding manner through a guide rail sliding block (6) fixedly arranged on the outer side wall of the rack moving frame; a polish rod clamp holder (8) is arranged at the bottom of the rack moving frame (5), and the polish rod clamp holder (8) is connected with the top end of a polish rod (9); the top of the rack moving frame (5) is fixedly connected with one end of a steel wire rope (10), the other end of the steel wire rope (10) penetrates through the upper baffle plate (4) and bypasses a crown block pulley assembly (11) arranged at the top of the upper baffle plate (4) to be connected to a balance weight (12); a first long opening (5a) and a second long opening (5b) are respectively formed in the vertical direction of the other side wall of the rack moving frame (5) and the middle section of the side wall of the guide rail bracket (2) on the same side of the rack moving frame; a fixing plate (13) is arranged behind the guide rail bracket (2) and the side baffle plate (3), a long rod incomplete circular gear (14) is connected with the fixing plate (13) through a first fixing shaft (15), a rack (7) is fixedly arranged on the inner side wall, far away from the side baffle plate, of the rack moving frame (5), the long rod incomplete circular gear (14) is meshed with the rack (7), and a long rod of the long rod incomplete circular gear (14) penetrates through the first long opening (5a) and the second long opening (5b) respectively; an eccentric pin shaft gear (17) is connected with the fixed plate (13) through a second fixed shaft (18) on the other side of the fixed plate (13), an eccentric pin shaft (19) is arranged on the eccentric pin shaft gear (17), and the eccentric pin shaft (19) is matched and slidably connected with a sliding groove (16) on a long rod of a long rod incomplete circular gear (14);
the driving device is arranged at the top of the rack (1) and behind the moving device and comprises a permanent magnet motor (21), a power output shaft of the permanent magnet motor (21) is connected with a power input end of a double-arc gear reducer (22), a brake device (23) is configured on the double-arc gear reducer (22), the power output shaft of the double-arc gear reducer (22) is connected with a reducer output shaft gear (20), and the reducer output shaft gear (20) is meshed with an eccentric pin shaft gear (17) at the top of the reducer output shaft gear;
the lubricating device comprises a lubricating oil tank (24) containing lubricating oil and an oil receiving tank (26) arranged on a connecting baffle plate (25) arranged at the bottom of the guide rail bracket (2); the lubricating oil tank (24) is arranged at the top of the rack (1) and below the output shaft gear (20) of the speed reducer;
the top of the rack (1) is also provided with a super capacitor (27), the power input end of the super capacitor (27) is connected with a main power supply, and the power output end of the super capacitor is connected with the power input end of the permanent magnet motor (21);
the first long opening (5a) and the second long opening (5b) are closed openings, and the length of the openings is not less than the movement distance of the long rod non-complete circular gear (14) in the vertical direction during swinging.
2. The gear rack transmission eccentric wheel type oil pumping unit according to claim 1, characterized in that: the steel wire rope (10) is not collinear with an extension line in the vertical direction of the polish rod (9).
3. The gear rack transmission eccentric wheel type oil pumping unit according to claim 1, characterized in that: the eccentric pin shaft gear (17) and the long rod non-complete circular gear (14) are arranged on the same horizontal line;
the reducer output shaft gear (20) and the eccentric pin shaft gear (17) are arranged on the same vertical line;
the output shaft gear (20) of the speed reducer is immersed in lubricating oil contained in a lubricating oil tank (24);
the reducer output shaft gear (20) and the eccentric pin shaft gear (17) are axially staggered, and the reducer output shaft gear (20) is not in contact with the long rod non-complete circular gear (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922158366.2U CN211851785U (en) | 2019-12-05 | 2019-12-05 | Gear rack transmission eccentric wheel type oil pumping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922158366.2U CN211851785U (en) | 2019-12-05 | 2019-12-05 | Gear rack transmission eccentric wheel type oil pumping machine |
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| Publication Number | Publication Date |
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| CN211851785U true CN211851785U (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922158366.2U Active CN211851785U (en) | 2019-12-05 | 2019-12-05 | Gear rack transmission eccentric wheel type oil pumping machine |
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| CN (1) | CN211851785U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110905452A (en) * | 2019-12-05 | 2020-03-24 | 西安石油大学 | Eccentric wheel type oil pumping machine |
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2019
- 2019-12-05 CN CN201922158366.2U patent/CN211851785U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110905452A (en) * | 2019-12-05 | 2020-03-24 | 西安石油大学 | Eccentric wheel type oil pumping machine |
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