CN211846525U - Waterproofing membrane production line - Google Patents
Waterproofing membrane production line Download PDFInfo
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- CN211846525U CN211846525U CN202020268417.7U CN202020268417U CN211846525U CN 211846525 U CN211846525 U CN 211846525U CN 202020268417 U CN202020268417 U CN 202020268417U CN 211846525 U CN211846525 U CN 211846525U
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Abstract
The utility model provides a waterproof coiled material production line, which comprises a bracket and a base layer finished product, wherein two mounting plates are fixedly arranged on the bracket and are arranged in parallel; two equal fixedly connected with baffle on the relative lateral wall of mounting panel, two by feed end to discharge end set gradually two tectorial membrane mechanisms and bubble scraper blade between the mounting panel, wherein two tectorial membrane mechanisms alternate use. The utility model discloses a production line carries out the tectorial membrane production, and its tectorial membrane is efficient, and the tectorial membrane is complete and bubble-free, need not to shut down, reducible rejection rate during the cylinder of changing the barrier film.
Description
Technical Field
The utility model belongs to waterproofing membrane equipment field especially relates to a waterproofing membrane production line.
Background
The waterproof roll is a product of waterproof materials which is prepared by dipping asphalt or high molecular waterproof materials on a matrix and is finally presented in the form of a roll. The waterproof roll has good water resistance, is a flexible building material product capable of resisting external rainwater and underground water leakage, can be applied to building walls, roofs, tunnels, highways, refuse landfills and the like, and can realize leakage-free connection between engineering foundations and buildings. In the production process of the waterproof roll, in order to prevent the waterproof roll from being adhered to each other in winding, the upper surface and the lower surface of the waterproof roll are required to be covered with a layer of isolating film.
The existing waterproof coiled material production line has the following defects when the base course of the tire is coated with a film: firstly, the isolating film and the base layer are easy to deviate when being laminated, so that the isolating film is not completely covered, and the performance of the waterproof roll is influenced; secondly, in the process of laminating the coiled material, bubbles are formed between the base layer and the isolating film, so that the appearance of the coiled material is influenced, and the waterproof performance of the coiled material is influenced; and thirdly, when one roll of the isolating film is used up and a new isolating film roll is replaced, the machine needs to be stopped for replacement, and part of the tire base layer is cooled in the stopping process to cause waste.
Disclosure of Invention
For solving the above problem, the utility model provides a waterproofing membrane production line uses this production line to carry out the tectorial membrane, and its tectorial membrane is efficient, and the tectorial membrane is complete and bubble-free, need not to shut down, reducible rejection rate when changing the cylinder of barrier film.
In order to solve the technical problem, the utility model discloses a technical scheme is: a waterproof coiled material production line comprises a support and a base layer finished product, wherein two mounting plates are fixedly arranged on the support and arranged in parallel; two equal fixedly connected with baffle on the relative lateral wall of mounting panel, two by feed end to discharge end set gradually two tectorial membrane mechanisms and bubble scraper blade between the mounting panel, wherein two tectorial membrane mechanisms alternate use.
In the technical scheme, the two film laminating mechanisms are alternately used, and when the isolating film in one film laminating mechanism is used up, the isolating film is directly replaced by the other film laminating mechanism to work, so that the film laminating mechanism is not required to be replaced by a machine; the baffle is arranged for correcting the positions of the finished tire base layer and the isolation membrane, so that the covering is complete, and good waterproof performance is ensured; the bubble scraper plate arranged behind the laminating mechanism can effectively drive out bubbles between the isolating membrane and the tire base layer finished product, and excellent performance is guaranteed.
Furthermore, the film laminating mechanism comprises an upper isolating film roller, a lower isolating film roller, an upper press roller and a lower press roller, wherein an isolating film of the upper isolating film roller is arranged by bypassing the upper press roller, and an isolating film of the lower isolating film roller is arranged by bypassing the lower press roller; the upper isolating membrane roller and the lower isolating membrane roller are both rotatably arranged between the two mounting plates; the two ends of the upper compression roller and the lower compression roller are respectively and fixedly connected with a first rotating shaft and a second rotating shaft, the first rotating shaft penetrates through the mounting plate and is rotatably connected with a first movable block, the second rotating shaft penetrates through the mounting plate and is rotatably connected with a second movable block, a bidirectional cylinder is fixedly connected between the first movable block and the second movable block which are positioned on the same side, two piston ends of the bidirectional cylinder are respectively connected with the first movable block and the second movable block, and the bidirectional cylinder is fixedly mounted in the middle of the mounting plate; the tire base layer finished product is positioned between the two baffles and arranged between the upper pressing roller and the lower pressing roller.
In the technical scheme, the positions of an upper compression roller and a lower compression roller are controlled by a bidirectional cylinder, when the tire is in operation, a piston rod of the bidirectional cylinder is shortened, the upper compression roller and the lower compression roller move relatively to press and hold a tire base layer finished product in the middle, and then an isolation film is attached to the tire base layer finished product during production operation; when another film covering mechanism needs to be replaced, a piston rod of a bidirectional cylinder of the film covering mechanism extends, and then the upper pressing roller and the lower pressing roller move back to back and are separated from a tire base layer finished product; the piston rod of the two-way cylinder of the film covering mechanism to be replaced is shortened, so that the upper pressing roller and the lower pressing roller can press the finished product of the tire base layer to attach the isolation film, and the two-way cylinder is used, so that the film covering mechanism is convenient to replace and control.
Furthermore, a first moving through groove and a second moving through groove which are vertically arranged are symmetrically formed in the mounting plate, the first rotating shaft penetrates through the first moving through groove, and the second rotating shaft penetrates through the second moving through groove.
In this technical scheme, first shifting chute and second shifting chute are vertical setting, and its two-way cylinder is when moving, and first axis of rotation reciprocates in first shifting chute, and the second axis of rotation reciprocates in the second shifting chute, is convenient for adjust the position between compression roller and the lower compression roller, and then realizes changing the tectorial membrane mechanism of operation.
Further, the roller width of the upper pressing roller and the lower pressing roller is equal to the distance between the two baffles, and the baffles are arranged between the upper pressing roller and the lower pressing roller.
In this technical scheme, the baffle is used for just normalizing the position of barrier film and child base course finished product to guarantee to cover completely, and this design makes barrier film and child base course finished product align from top to bottom, and the attached high quality of its barrier film.
Furthermore, a feeding guide plate is fixedly arranged between the two baffle plates and is positioned at the feeding end of each baffle plate, and the finished tire base layer moves along the top surface of each feeding guide plate.
In this technical scheme, set up the moving position that the feeding baffle is used for leading child basic unit finished product for the regular removal of carrying on in the baffle of child basic unit finished product is carried.
Further, the bubble scraper blade is including fixed setting up in two backup pad between the mounting panel with scrape the bubble board, child basic unit finished product is by the backup pad with scrape and pass through between the bubble board, and with the contact of backup pad face, with scrape bubble board line contact.
In this technical scheme, the backup pad uses with scraping the bubble board jointly, tightly centre gripping child base layer finished product in the middle of, when child base layer finished product is carrying out the in-process that removes, its scrape bubble board and backup pad respectively with the bubble discharge that exists on its face, guarantee its excellent property.
Further, the supporting plate comprises a supporting flat plate and an arc-shaped plate, and the supporting flat plate is fixedly connected with the arc-shaped plate.
In this technical scheme, set up the arc and be convenient for with the off-the-shelf removal of child basal layer.
Further, the position of the support flat plate is higher than that of the feeding guide plate.
In the technical scheme, the design can effectively discharge air bubbles between the tire base layer finished product and the isolating membrane.
Further, the discharge end plate height of the baffle is higher than the plate height of the feed end.
In this technical scheme, the height of the board of discharge end is higher so that the bubble scraper blade is complete when using scrapes whole plane, guarantees to discharge all bubbles.
The utility model has the advantages and positive effects that:
1. the utility model is provided with two film covering mechanisms for alternate use, when the isolating film in one film covering mechanism is used up, the isolating film is directly replaced by the other film covering mechanism for work, and the film covering mechanism is not required to be stopped and replaced; the baffle is arranged for correcting the positions of the finished tire base layer and the isolation membrane, so that the covering is complete, and good waterproof performance is ensured; the bubble scraper plate arranged behind the film laminating mechanism can effectively drive out bubbles between the isolating film and the tire base layer finished product, so that excellent performance is ensured;
2. the laminating mechanism adopts a bidirectional cylinder to control the positions of an upper pressing roller and a lower pressing roller, when the laminating mechanism runs, a piston rod of the bidirectional cylinder is shortened, the upper pressing roller and the lower pressing roller move relatively to press and hold a tire base layer finished product in the middle, and then an isolating film is attached to the tire base layer finished product during production and running; when another film covering mechanism needs to be replaced, the piston rod of the bidirectional cylinder of the film covering mechanism extends, the upper pressing roller and the lower pressing roller move relatively to be separated from the tire base layer finished product, and the film covering mechanism is convenient to replace and control.
Drawings
FIG. 1 is a schematic structural view of a production line of a waterproof roll of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is an enlarged view of the structure B of FIG. 1;
FIG. 4 is a top view of a production line of a waterproof roll of the present invention;
FIG. 5 is a schematic structural view of a mounting plate in a waterproof roll production line of the present invention;
FIG. 6 is a schematic structural view of a support plate in a production line of a waterproof roll of the present invention;
in the figure: 1-support, 2-mounting plate, 21-first moving through groove, 22-second moving through groove, 3-baffle, 4-laminating mechanism, 41-upper isolating film roller, 42-lower isolating film roller, 43-upper press roller, 44-lower press roller, 45-first rotating shaft, 46-second rotating shaft, 47-first movable block, 48-second movable block, 49-bidirectional cylinder, 5-bubble scraper, 51-support plate, 511-support flat plate, 512-arc plate, 52-bubble scraper, 6-tire base layer finished product and 7-feeding guide plate.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
As shown in fig. 1-4: a waterproof coiled material production line comprises a support 1 and a base layer finished product 6, wherein two mounting plates 2 are fixedly arranged on the support 1, and the two mounting plates 2 are arranged in parallel; two equal fixedly connected with baffle 3, two on the relative lateral wall of mounting panel 2 the discharge end has set gradually two tectorial membrane mechanisms 4 and bubble scraper blade 5, wherein two by the feed end between the mounting panel 2 tectorial membrane mechanism 4 alternative use.
The laminating mechanism 4 comprises an upper isolating film roller 41, a lower isolating film roller 42, an upper press roller 43 and a lower press roller 44, wherein the isolating film of the upper isolating film roller 41 is arranged by bypassing the upper press roller 43, and the isolating film of the lower isolating film roller 42 is arranged by bypassing the lower press roller 44; the upper isolating film roller 41 and the lower isolating film roller 42 are both rotatably arranged between the two mounting plates 2; the upper pressing roller 43 and the lower pressing roller 44 are arranged between the two mounting plates 2 from top to bottom, two ends of the upper pressing roller 43 and the lower pressing roller 44 are fixedly connected with a first rotating shaft 45 and a second rotating shaft 46 respectively, the first rotating shaft 45 penetrates through the mounting plates 2 and is rotatably connected with a first movable block 47, the second rotating shaft 46 penetrates through the mounting plates 2 and is rotatably connected with a second movable block 48, a bidirectional cylinder 49 is fixedly connected between the first movable block 47 and the second movable block 48 which are positioned on the same side, two piston ends of the bidirectional cylinder 49 are connected with the first movable block 47 and the second movable block 48 respectively, and the bidirectional cylinder 49 is fixedly mounted in the middle of the mounting plates 2; the base layer finished product 6 is positioned between the two baffle plates 3, and the base layer finished product 6 is arranged between an upper pressing roller 43 and a lower pressing roller 44. The positions of the upper pressing roller 43 and the lower pressing roller 44 are controlled by the bidirectional cylinder 49, when the tire is in operation, the piston rod of the bidirectional cylinder 49 is shortened, the upper pressing roller 43 and the lower pressing roller 44 move relatively, the tire base layer finished product 6 is pressed and held in the middle, and then the isolating film is attached to the tire base layer finished product 6 during production operation; when another film covering mechanism 4 needs to be replaced, the piston rod of the bidirectional cylinder 49 of the film covering mechanism 4 extends, and the upper pressing roller 43 and the lower pressing roller 44 move back to each other and are separated from the tire base layer finished product 6; the piston rod of the bidirectional cylinder 49 of the laminating mechanism 4 to be replaced is shortened, so that the upper pressing roller 43 and the lower pressing roller 44 press the tire base layer finished product 6 to attach the isolation film, and the bidirectional cylinder 49 is used, so that the replacement is convenient and the control is convenient.
In this embodiment, the mounting plate 2 is symmetrically provided with a first moving through groove 21 and a second moving through groove 22 which are vertically arranged, the first rotating shaft 45 is arranged to penetrate through the first moving through groove 21, and the second rotating shaft 46 is arranged to penetrate through the second moving through groove 22. The first moving groove 21 and the second moving groove 22 are vertically arranged, when the bidirectional cylinder 49 operates, the first rotating shaft 45 moves up and down in the first moving groove 21, and the second rotating shaft 46 moves up and down in the second moving groove 22, so that the position between the upper pressing roller 23 and the lower pressing roller 24 can be conveniently adjusted, and the new film covering mechanism 4 can be replaced.
In the present embodiment, the roller width of the upper and lower pressing rollers 43 and 44 is equal to the distance between two of the baffle plates 3, and the baffle plates 3 are disposed between the upper and lower pressing rollers 43 and 44. Baffle 3 is used for just normalizing the position of barrier film and child base course finished product 6 to guarantee to cover completely, and this design makes barrier film and child base course finished product 6 align from top to bottom, and the attached high quality of its barrier film.
In this embodiment, a feeding guide plate 7 is fixedly disposed between two baffle plates 3, the feeding guide plate 7 is located at the feeding end of the baffle plate 3, and the finished tire base layer 6 moves along the top surface of the feeding guide plate 7. The feeding guide plate 7 is arranged for guiding the moving position of the tire base layer finished product 6, so that the tire base layer finished product 6 is regularly moved and conveyed in the baffle.
In this embodiment, the bubble scraper 5 comprises a support plate 51 and a bubble scraping plate 52 fixedly arranged between the two mounting plates 2, and the tire base layer finished product 6 passes through the support plate 51 and the bubble scraping plate 52, and is in surface contact with the support plate 51 and in line contact with the bubble scraping plate 52. The supporting plate 51 comprises a supporting flat plate 511 and an arc-shaped plate 512, and the supporting flat plate 511 and the arc-shaped plate 512 are fixedly connected. The supporting plate 51 is used in combination with the foam scraping plate 52, the tire base layer finished product 6 is tightly clamped in the middle, when the tire base layer finished product 6 moves, the foam scraping plate 52 and the supporting plate 51 discharge air bubbles existing on the surfaces of the tire base layer finished product 6 respectively, the excellent property of the tire base layer finished product is guaranteed, and the arc-shaped plate 512 is arranged to facilitate the movement of the tire base layer finished product 6.
In this embodiment, the support plate 511 is located higher than the feed guide 7. This design can effectively discharge air bubbles between the finished tire base layer 6 and the separation film.
In this embodiment, the discharge end plate height of the baffle 3 is higher than the plate height of the feed end. The plate height of the discharge end is higher so that the bubble scraper can completely scrape the plane of the whole tire base layer finished product 6 when in use, and all bubbles are discharged.
The utility model discloses when using:
the tire base layer finished product 6 is guided between the two baffle plates 3 by the feeding guide plate 7 to move and is positioned between the upper press roller 43 and the lower press roller 44, when the tire base layer finished product 6 moves, the upper press roller 43 and the lower press roller 44 respectively attach the isolating film to the upper side and the lower side of the tire base layer finished product 6, and then the tire base layer finished product 6 passes through the bubble scraping plate 5 to discharge bubbles between the isolating film and the tire base layer finished product 6 under the pressing action of the supporting plate 51 and the bubble scraping plate 52;
when the film laminating machine is used, after the isolating film in one of the film laminating mechanisms 4 is used up, the other film laminating mechanism 4 is replaced for use; the specific operation is as follows: the bidirectional air cylinder 49 in the new film laminating mechanism 4 is operated to operate, the piston rod of the bidirectional air cylinder is shortened, and the upper pressing roller 43 and the lower pressing roller 44 move relatively to clamp the tire base layer finished product 6 in the middle for laminating; meanwhile, the bidirectional cylinder 49 in the old laminating mechanism 4 is operated to run in the reverse direction, the piston rod thereof is extended, and the upper press roller 43 and the lower press roller 44 move back to back so as to be far away from the finished tire substrate layer 6; the film covering mechanism 4 is replaced in the process, the operation is simple, and the shutdown is not needed.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (9)
1. The utility model provides a waterproofing membrane production line which characterized in that: the tire base layer production device comprises a support (1) and a tire base layer finished product (6), wherein two mounting plates (2) are fixedly arranged on the support (1), and the two mounting plates (2) are arranged in parallel; two equal fixedly connected with baffle (3), two on the relative lateral wall of mounting panel (2) have set gradually two tectorial membrane mechanisms (4) and bubble scraper blade (5), wherein two by feed end to discharge end between mounting panel (2) tectorial membrane mechanism (4) alternate use.
2. The waterproofing membrane production line of claim 1, characterized in that: the laminating mechanism (4) comprises an upper isolating film roller (41), a lower isolating film roller (42), an upper press roller (43) and a lower press roller (44), wherein the isolating film of the upper isolating film roller (41) is arranged by bypassing the upper press roller (43), and the isolating film of the lower isolating film roller (42) is arranged by bypassing the lower press roller (44); the upper isolating film roller (41) and the lower isolating film roller (42) are rotatably arranged between the two mounting plates (2); the upper pressing roller (43) and the lower pressing roller (44) are arranged between the two mounting plates (2) from top to bottom, two ends of the upper pressing roller (43) and the lower pressing roller (44) are respectively fixedly connected with a first rotating shaft (45) and a second rotating shaft (46), the first rotating shaft (45) penetrates through the mounting plates (2) and is rotatably connected with a first movable block (47), the second rotating shaft (46) penetrates through the mounting plates (2) and is rotatably connected with a second movable block (48), a bidirectional cylinder (49) is fixedly connected between the first movable block (47) and the second movable block (48) on the same side, two piston ends of the bidirectional cylinder (49) are respectively connected with the first movable block (47) and the second movable block (48), and the bidirectional cylinder (49) is fixedly mounted in the middle position of the mounting plates (2); the tire base layer finished product (6) is located between the two baffles (3), and the tire base layer finished product (6) is arranged between the upper pressing roller (43) and the lower pressing roller (44).
3. The waterproofing membrane production line of claim 2, characterized in that: the mounting panel (2) are gone up the symmetry and are opened the first removal that has vertical setting and lead to groove (21) and second removal and lead to groove (22), first axis of rotation (45) run through first removal leads to groove (21) setting, second axis of rotation (46) run through affiliated second removal and lead to groove (22) setting.
4. The waterproofing membrane production line of claim 2, characterized in that: the roller width of the upper pressing roller (43) and the lower pressing roller (44) is equal to two distance between the baffles (3), and the baffles (3) are arranged between the upper pressing roller (43) and the lower pressing roller (44).
5. The waterproofing membrane production line of claim 1, characterized in that: and a feeding guide plate (7) is fixedly arranged between the two baffle plates (3), the feeding guide plate (7) is positioned at the feeding end of the baffle plates (3), and the finished tire base layer product (6) moves along the top surface of the feeding guide plate (7).
6. The waterproofing membrane production line of claim 5, characterized in that: bubble scraper blade (5) including fixed set up in two backup pad (51) between mounting panel (2) with scrape bubble board (52), child base layer finished product (6) pass through between backup pad (51) and the bubble board (52) of scraping, and with backup pad (51) surface contact, with scrape bubble board (52) line contact.
7. The waterproofing membrane production line of claim 6, characterized in that: the supporting plate (51) comprises a supporting flat plate (511) and an arc-shaped plate (512), and the supporting flat plate (511) is fixedly connected with the arc-shaped plate (512).
8. The waterproofing membrane production line of claim 7, characterized in that: the position of the support plate (511) is higher than that of the feeding guide plate (7).
9. The waterproofing membrane production line of claim 1, characterized in that: the discharge end plate of the baffle (3) is higher than the plate height of the feed end.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020268417.7U CN211846525U (en) | 2020-03-06 | 2020-03-06 | Waterproofing membrane production line |
Applications Claiming Priority (1)
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CN202020268417.7U CN211846525U (en) | 2020-03-06 | 2020-03-06 | Waterproofing membrane production line |
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CN211846525U true CN211846525U (en) | 2020-11-03 |
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CN202020268417.7U Active CN211846525U (en) | 2020-03-06 | 2020-03-06 | Waterproofing membrane production line |
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2020
- 2020-03-06 CN CN202020268417.7U patent/CN211846525U/en active Active
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