CN211820508U - Air spring with elastic reinforcement and automobile suspension device - Google Patents

Air spring with elastic reinforcement and automobile suspension device Download PDF

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Publication number
CN211820508U
CN211820508U CN202020337706.8U CN202020337706U CN211820508U CN 211820508 U CN211820508 U CN 211820508U CN 202020337706 U CN202020337706 U CN 202020337706U CN 211820508 U CN211820508 U CN 211820508U
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air spring
sealing block
leather bag
elastic
sealing
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陈俊杰
陈晟
黄子齐
古莹奎
黄开启
刘赣伟
陈珂
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Jiangxi University of Science and Technology
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Jiangxi University of Science and Technology
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Abstract

The utility model discloses a take air spring of elasticity reinforcement, include: the leather bag is internally provided with a closed leather bag space for storing compressed gas, wherein the wall body of the leather bag is integrally vulcanized from inside to outside by inner layer rubber, first layer cord fabric, second layer cord fabric and outer layer rubber, and cord threads on the first layer cord fabric and the second layer cord fabric are arranged in an oblique manner; the elastic reinforcing piece is arranged in the leather bag space, and the stretching direction of the elastic reinforcing piece is the same as that of the leather bag. On the basis of the above, the utility model also discloses an automobile suspension device. The utility model discloses an air spring bearing capacity is strong, compact structure, small, can break through narrow and small application space's restriction.

Description

带弹性加强件的空气弹簧以及汽车悬架装置Air springs with elastic reinforcements and automotive suspensions

技术领域technical field

本实用新型涉及弹簧领域。更具体地说,本实用新型涉及带弹性加强件的空气弹簧以及汽车悬架。The utility model relates to the field of springs. More specifically, the present invention relates to an air spring with elastic reinforcement and an automobile suspension.

背景技术Background technique

在减振系统中,通常需要应用弹性元件实现减震效果。随着众多机械设备朝向结构的精细化与紧凑化方向发展的趋势越来越明显,尤其是在应用空间受到严重限制的场合,如何保证弹性元件的承载能力,已经成为弹性元件在设计时不得不面临的一个重要问题,而目前的弹性元件仍旧无法较好地解决前述问题。In the damping system, it is usually necessary to apply elastic elements to achieve damping effect. With the development of many mechanical equipment towards the refinement and compactness of the structure, the trend of development is becoming more and more obvious, especially in the case where the application space is severely limited, how to ensure the bearing capacity of the elastic element has become a must in the design of the elastic element. An important problem faced, and the current elastic element still cannot solve the aforementioned problem well.

实用新型内容Utility model content

本实用新型的一个目的是解决至少上述问题,并提供至少后面将说明的优点。An object of the present invention is to solve at least the above-mentioned problems and to provide at least the advantages which will be explained later.

发明人发现,在一些承载重量大、空间紧凑的场合中,如某些后排空间设计要求大的SUV或部分改装的中小型房车中,很难设计合适的弹性元件进行减振。The inventor found that in some occasions with heavy load and compact space, such as some SUVs with large rear space design requirements or partially modified small and medium-sized RVs, it is difficult to design suitable elastic elements for vibration reduction.

按照以往的解决方法,如果应用传统的空气弹簧,至少存在一个严重的问题,即空气弹簧所占体积较大不便于布置在前述应用空间受到限制的场合中;而若是采用钢板弹簧或直径很大的螺旋弹簧等金属类弹性元件,又将降低减振效果,在车辆领域进一步带来的后果是导致车辆的舒适性降低,且金属弹簧由于重量大使得其簧下质量较大,使得车辆操控性也相应降低。According to the previous solution, if the traditional air spring is used, there is at least one serious problem, that is, the air spring occupies a large volume and is inconvenient to be arranged in the aforementioned applications where the space is limited; and if a leaf spring or a large diameter is used Metal elastic elements such as coil springs will reduce the vibration damping effect, and the further consequences in the field of vehicles will reduce the comfort of the vehicle, and the metal spring has a large unsprung mass due to its large weight, which makes the vehicle maneuverability. also decreased accordingly.

因此,如何设计一种既能满足承载重量大、结构又非常紧凑、整体占用空间小的弹性元件,是本领域的一个难以解决的技术问题。Therefore, it is a difficult technical problem in the art to design an elastic element that can meet the requirements of large bearing weight, very compact structure, and small overall occupied space.

为了解决上述技术问题,实用新型人根据各种弹性元件的特性进行了缜密的设计与验证,构思出一种新的空气弹簧,即在皮囊的基础上,引入弹性加强件,并在不改变皮囊整体体积的情况下,将该弹性加强件设置在皮囊内部,与皮囊有机融合在一起。在进一步的优化中,发明人还对弹性加强件的具体设计进行了多方面的考虑,例如弹性加强件的承载能力,如何设计能够最大化地压缩弹性加强件的占用空间,以避免其对皮囊内部空间的过多占用,影响皮囊自身的弹性等等。In order to solve the above-mentioned technical problems, the utility model has carried out careful design and verification according to the characteristics of various elastic elements, and conceived a new air spring, that is, on the basis of the skin bag, an elastic reinforcement is introduced, and the skin bag is not changed. In the case of the overall volume, the elastic reinforcement is arranged inside the skin bag and organically fused with the skin bag. In further optimization, the inventor also considered various aspects of the specific design of the elastic reinforcement, such as the load-bearing capacity of the elastic reinforcement, and how to design the space that can compress the elastic reinforcement to the maximum extent, so as to avoid its impact on the skin bag. Excessive occupation of the internal space will affect the elasticity of the skin bag itself and so on.

在以上实用新型构思下,本实用新型提供了一种带弹性加强件的空气弹簧、以及汽车悬架,本实用新型的空气弹簧承载能力强、结构紧凑、体积小,能够突破狭小应用空间的限制。Under the concept of the above utility model, the present utility model provides an air spring with an elastic reinforcing member and an automobile suspension. The air spring of the present utility model has strong bearing capacity, compact structure and small volume, and can break through the limitation of narrow application space. .

本实用新型通过如下技术方案实现:The utility model is realized through the following technical solutions:

本实用新型的第一方面The first aspect of the present invention

第一方面提供了一种带弹性加强件的空气弹簧,包括:A first aspect provides an air spring with an elastic reinforcement, including:

皮囊,其内部具有一封闭的皮囊空间,用于储存压缩气体,其中,所述皮囊的壁体由内层胶、第一层帘布、第二层帘布以及外层胶由内向外一体硫化而成,所述第一层帘布、所述第二层帘布上的帘子线之间呈斜交式排布;The bladder has a closed bladder space inside for storing compressed gas, wherein the wall of the bladder is integrally vulcanized from the inside to the outside by the inner layer of glue, the first layer of cord fabric, the second layer of cord fabric and the outer layer of glue. , the cords on the first layer of cord fabric and the second layer of cord fabric are arranged obliquely;

弹性加强件,设置于所述皮囊空间的内部,所述弹性加强件的伸缩方向与所述皮囊的伸缩方向相同。The elastic reinforcement is arranged inside the bladder space, and the expansion and contraction direction of the elastic reinforcement is the same as the expansion and contraction direction of the skin.

在一些实施例中,所述的空气弹簧,还包括至少一个箍环,沿所述皮囊的伸缩方向,所述箍环将所述皮囊空间分割成多个连通的气室。In some embodiments, the air spring further includes at least one hoop, which divides the space of the bladder into a plurality of communicating air chambers along the expansion and contraction direction of the skin.

在一些实施例中,所述气室设置为圆柱体形。In some embodiments, the plenum is provided in the shape of a cylinder.

在一些实施例中,所述箍环嵌合于所述皮囊的壁体内形成一体结构。In some embodiments, the hoop fits within the wall of the bladder to form a unitary structure.

在一些实施例中,所述弹性加强件为螺旋弹簧。In some embodiments, the elastic reinforcement is a coil spring.

在一些实施例中,所述的空气弹簧,还包括第一密封件、第二密封件,分别用于密封所述皮囊沿着压缩方向的两端设置的两个开口;In some embodiments, the air spring further includes a first sealing member and a second sealing member, which are respectively used to seal two openings provided at both ends of the bladder along the compression direction;

其中,所述第一密封件包括第一密封块与第一压环,所述第二密封件包括第二密封块与第二压环,所述第一密封块与所述皮囊的内壁连接处设置有第一防滑槽,所述第二密封块与所述皮囊的内壁连接处设置有第二防滑槽,Wherein, the first seal includes a first seal block and a first pressure ring, the second seal includes a second seal block and a second pressure ring, and the first seal block is connected to the inner wall of the bladder A first anti-skid groove is provided, and a second anti-skid groove is provided at the connection between the second sealing block and the inner wall of the bladder,

所述第一密封块、所述第二密封块分别伸入对应的所述开口中并与所述皮囊的内壁抵触连接,所述第一压环、所述第二压环分别在与所述第一防滑槽、所述第二防滑槽对应处套设于所述皮囊的外壁上,以将所述皮囊分别压设于所述第一防滑槽、所述第二防滑槽中。The first sealing block and the second sealing block respectively protrude into the corresponding opening and are in contact with the inner wall of the skin bag, and the first pressure ring and the second pressure ring are respectively in contact with the The first anti-skid groove and the second anti-skid groove are respectively sleeved on the outer wall of the skin bag to press the skin bag in the first anti-skid groove and the second anti-skid groove respectively.

在一些实施例中,所述弹性加强件沿着伸缩方向的两端分别设置第一橡胶垫与第二橡胶垫;其中,所述第一橡胶垫设置在所述弹性加强件的一端与所述第一密封块之间,所述第二橡胶垫设置在所述弹性加强件的另一端与所述第二密封块之间。In some embodiments, a first rubber pad and a second rubber pad are respectively provided at both ends of the elastic reinforcement along the telescopic direction; wherein, the first rubber pad is provided at one end of the elastic reinforcement and the Between the first sealing blocks, the second rubber pad is arranged between the other end of the elastic reinforcing member and the second sealing block.

在一些实施例中,所述第一密封块朝向所述弹性加强件的方向延伸形成容纳腔,所述弹性加强件的一端安装在所述容纳腔中,所述第二密封块朝向所述弹性加强件方向延伸形成凸块,所述凸块伸入于所述弹性加强件的另一端设置的连接孔中。In some embodiments, the first sealing block extends toward the elastic reinforcing member to form an accommodating cavity, one end of the elastic reinforcing member is installed in the accommodating cavity, and the second sealing block faces the elastic reinforcement The reinforcing piece extends in the direction to form a convex block, and the convex block protrudes into the connecting hole provided at the other end of the elastic reinforcing piece.

本实用新型的第二方面The second aspect of the present invention

第二方面提供了一种汽车悬架装置,包括:A second aspect provides an automobile suspension device, comprising:

上文所述的空气弹簧、以及与车轮连接的车桥、下摆臂;The above-mentioned air spring, as well as the axle and lower swing arm connected to the wheel;

其中,所述空气弹簧的一端设有第一螺纹孔,用于与所述下摆臂连接,所述空气弹簧的另一端设有第二螺纹孔,用于与承载式车身或车架连接。Wherein, one end of the air spring is provided with a first threaded hole for connecting with the lower swing arm, and the other end of the air spring is provided with a second threaded hole for connecting with a load-bearing body or frame.

本实用新型的实施例的技术效果至少包括:The technical effects of the embodiments of the present invention include at least:

在一些实施例中,本实用新型的空气弹簧在保证自身结构紧凑的同时,保持较大的承载能力;使得其非常适合应用在在承载重量大、结构紧凑、应用空间受到限制的场合中。In some embodiments, the air spring of the present invention maintains a relatively large bearing capacity while ensuring its own compact structure, which makes it very suitable for applications where the bearing weight is large, the structure is compact, and the application space is limited.

在一些实施例中,本实用新型的汽车悬架装置提高了车辆乘坐的舒适性。In some embodiments, the vehicle suspension device of the present invention improves the ride comfort of the vehicle.

本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will be manifested in part by the description below, and in part will be understood by those skilled in the art from the study and practice of the present invention.

附图说明Description of drawings

图1为本实用新型的一些实施例中带弹性加强件的空气弹簧的其中一个结构示意图;1 is a schematic structural diagram of one of the air springs with elastic reinforcements in some embodiments of the present invention;

图2为本实用新型的一些实施例中带弹性加强件的空气弹簧的另一个结构示意图;2 is another schematic structural diagram of an air spring with an elastic reinforcing member in some embodiments of the present invention;

图3为本实用新型的一些实施例中皮囊的结构示意图;3 is a schematic structural diagram of a skin bag in some embodiments of the present invention;

图4为本实用新型的一些实施例中皮囊的壁体的内部结构示意图;4 is a schematic diagram of the internal structure of the wall of the skin bag in some embodiments of the present invention;

图5为本实用新型的一些实施例中壁体中第一层帘布与第二层帘布上的帘子线的排布示意图;5 is a schematic diagram of the arrangement of the cords on the first layer of cord fabric and the second layer of cord fabric in the wall in some embodiments of the present invention;

图6为本实用新型的一些实施例中带弹性加强件的空气弹簧的一个内部结构示意图;6 is a schematic diagram of an internal structure of an air spring with an elastic reinforcing member in some embodiments of the present invention;

图7为本实用新型的一些实施例中带弹性加强件的空气弹簧的又一个内部结构示意图;7 is another schematic diagram of the internal structure of the air spring with elastic reinforcement in some embodiments of the present invention;

图8为图7中N部分的局部放大结构示意图;Fig. 8 is the partial enlarged structural schematic diagram of N part in Fig. 7;

图9为本实用新型的一些实施例中汽车悬架装置的结构示意图;9 is a schematic structural diagram of an automobile suspension device in some embodiments of the present invention;

附图标记:带弹性加强件的空气弹簧100,皮囊110,皮囊空间111,第一气室111a,第二气室111b,壁体112,内层胶113、第一层帘布114、第二层帘布115,外层胶116,箍环117,第一开口118,第二开口119,弹性加强件120,连接孔121,限位孔122,第一橡胶垫130,第二橡胶垫140,第一密封块150,进气孔151,容纳腔152,定位销154,第一螺纹孔153,第一防滑槽155,第二密封块160,凸块161,限位块162,第二防滑槽163,第二螺纹孔164,第一压环170、第二压环180,车轮200,车桥300,下摆臂400,拉杆500,连接板600,汽车悬架装置1000。Reference numerals: air spring 100 with elastic reinforcement, skin 110, skin space 111, first air chamber 111a, second air chamber 111b, wall 112, inner layer glue 113, first layer of cord 114, second layer Cord 115, outer layer glue 116, hoop 117, first opening 118, second opening 119, elastic reinforcement 120, connecting hole 121, limiting hole 122, first rubber pad 130, second rubber pad 140, first Sealing block 150, air intake hole 151, accommodating cavity 152, positioning pin 154, first threaded hole 153, first anti-skid groove 155, second sealing block 160, convex block 161, limit block 162, second anti-skid groove 163, The second threaded hole 164 , the first pressure ring 170 , the second pressure ring 180 , the wheel 200 , the axle 300 , the lower swing arm 400 , the pull rod 500 , the connecting plate 600 , and the vehicle suspension device 1000 .

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present utility model will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can refer to the text of the description to implement it accordingly.

需要说明的是,在本实用新型的描述中,术语“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It should be noted that in the description of the present invention, the terms "horizontal", "longitudinal", "upper", "lower", "front", "rear", "left", "right" and "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indications of orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description , does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation on the present invention.

第一实施例first embodiment

如图1-8所示,第一实施例提供了一种带弹性加强件的空气弹簧100,参见图1-5所示,所述空气弹簧100包括:As shown in FIGS. 1-8 , the first embodiment provides an air spring 100 with an elastic reinforcement. Referring to FIGS. 1-5 , the air spring 100 includes:

皮囊110,其内部具有一封闭的皮囊空间111,用于储存压缩气体,其中,所述皮囊110的壁体112由内层胶113、第一层帘布114、第二层帘布115以及外层胶116由内向外一体硫化而成,所述第一层帘布114、所述第二层帘布115上的帘子线之间呈斜交式排布;The bladder 110 has a closed bladder space 111 inside it for storing compressed gas, wherein the wall 112 of the bladder 110 is composed of an inner layer of rubber 113 , a first layer of cord 114 , a second layer of cord 115 and an outer layer of rubber 116 is integrally vulcanized from the inside to the outside, and the cords on the first layer of cord fabric 114 and the second layer of cord fabric 115 are arranged obliquely;

弹性加强件120,设置于所述皮囊空间111的内部,所述弹性加强件120 的伸缩方向与所述皮囊110的伸缩方向相同。The elastic reinforcement member 120 is disposed inside the bladder space 111 , and the expansion and contraction direction of the elastic reinforcement member 120 is the same as the expansion and contraction direction of the skin bag 110 .

本实施例中,皮囊110的工作原理是:在皮囊空间111中通入压缩气体,使得皮囊110成为弹性元件,工作时挤压皮囊110即可实现其弹性功能。皮囊110这种空气弹簧具有非常好的缓冲性能,减振效果优良。In this embodiment, the working principle of the skin bag 110 is as follows: the compressed gas is introduced into the skin bladder space 111 , so that the skin bag 110 becomes an elastic element, and its elastic function can be realized by squeezing the skin bag 110 during operation. The air spring such as the bladder 110 has very good cushioning performance and excellent vibration damping effect.

如图3、4所示,所述皮囊110的壁体112(其中,壁体112具体指的是皮囊壁)除了内层胶113、外层胶116外,还包括第一层帘布114、第二层帘布115,并由前述多种材料一体硫化而成,增强了皮囊110的韧性、承载能力,且提升了使用寿命。此外,皮囊110硫化后成一个整体,便于皮囊110 单独更换,提高了皮囊110的生产效率,降低了皮囊110模具的生产成本和皮囊110使用期间的维护成本。As shown in FIGS. 3 and 4 , the wall body 112 of the bladder 110 (wherein, the wall body 112 specifically refers to the skin wall), in addition to the inner layer of glue 113 and the outer layer of glue 116 , also includes a first layer of cord 114 , a second layer of The two-layer cord fabric 115 is integrally vulcanized from the aforementioned various materials, which enhances the toughness and bearing capacity of the bladder 110 and prolongs the service life. In addition, the skin bag 110 becomes a whole after vulcanization, which facilitates the skin bag 110 to be replaced individually, improves the production efficiency of the skin bag 110 , and reduces the production cost of the skin bag 110 mold and the maintenance cost during the use of the skin bag 110 .

其中,内层胶113、外层胶116可以由氯丁橡胶构成。在某些实施例中,也可以由其他弹性材料制备而成,例如硅胶、含有天然橡胶和氯丁橡胶的混合橡胶等等。The inner layer glue 113 and the outer layer glue 116 may be composed of neoprene rubber. In some embodiments, it can also be made of other elastic materials, such as silica gel, mixed rubber containing natural rubber and neoprene, and the like.

再者,如图5所示,第一层帘布114、第二层帘布115上的帘子线之间呈斜交式排布,其中斜交式排布具体指的是,第一层帘布114上的帘子线与第二层帘布115上的帘子线之间非平行设置。这种设置能够减少皮囊110的膨胀外径,增大爆破压力,从而提升所述空气弹簧100的工作压力、承载能力和安全性。Furthermore, as shown in FIG. 5 , the cords on the first layer of cord fabric 114 and the cords on the second layer of cord fabric 115 are arranged obliquely. The cords of the second layer are not parallel to the cords on the second layer of cord fabric 115 . This arrangement can reduce the expanded outer diameter of the bladder 110 and increase the burst pressure, thereby improving the working pressure, bearing capacity and safety of the air spring 100 .

在某些实施例中,第一层帘布114、第二层帘布115之间还设有帘布胶,所述帘布胶为含有天然橡胶和氯丁橡胶的混合橡胶。In some embodiments, cord rubber is further provided between the first layer of cord fabrics 114 and the second layer of cord fabrics 115, and the cord fabric rubber is a mixed rubber containing natural rubber and neoprene rubber.

进一步地,本实施例的空气弹簧100内部还设置有弹性加强件120,使得空气弹簧100的整体承载力由弹性加强件120和皮囊110共同承担,从而减小皮囊110的承载力,提升皮囊110的使用寿命。Further, the air spring 100 of this embodiment is also provided with an elastic reinforcing member 120, so that the overall bearing capacity of the air spring 100 is jointly borne by the elastic reinforcing member 120 and the skin bag 110, thereby reducing the bearing capacity of the skin bag 110 and improving the skin bag 110. service life.

由于引入了弹性加强件120,整体上大幅提升了所述空气弹簧100的承载能力。本实施例的空气弹簧100中,将弹性加强件120设置在皮囊110内部,在未增加空气弹簧100的整体体积的情况下,大幅提升了空气弹簧的承载能力;正是因为这个原因,使得本实施例的空气弹簧100非常适合应用在在承载重量大、结构紧凑、应用空间受到限制的场合中。Due to the introduction of the elastic reinforcement 120, the overall load-bearing capacity of the air spring 100 is greatly improved. In the air spring 100 of the present embodiment, the elastic reinforcing member 120 is arranged inside the skin bag 110, which greatly improves the bearing capacity of the air spring without increasing the overall volume of the air spring 100; it is for this reason that this The air spring 100 of the embodiment is very suitable for applications where the load-bearing weight is heavy, the structure is compact, and the application space is limited.

再一个,需要说明的是,弹性加强件120可以由一切具有弹性作用的物体构成。本实施例中,弹性加强件120优选地设置为螺旋弹簧,螺旋弹簧的承载能力较大,能够从整体上提升所述空气弹簧的承载能力,其次,螺旋弹簧的体积较小,占用空间小,对皮囊空间111中压缩气体的储存量的影响几乎可以忽略不计,也便于改变弹簧丝直径或节距设计其承载力与刚度。Furthermore, it should be noted that the elastic reinforcing member 120 can be composed of all objects with elastic effect. In this embodiment, the elastic reinforcing member 120 is preferably set as a coil spring. The coil spring has a large bearing capacity and can improve the bearing capacity of the air spring as a whole. Secondly, the coil spring is small in size and occupies a small space. The influence on the storage volume of the compressed gas in the bladder space 111 is almost negligible, and it is also convenient to design the bearing capacity and stiffness of the spring wire by changing the diameter or pitch of the spring wire.

在某些其他实施例中,弹性加强件120也可以是胶体物质,例如具有一定弹性支撑和伸缩能力的橡胶元件等。In some other embodiments, the elastic reinforcement 120 may also be a colloidal substance, such as a rubber element with certain elastic support and stretchability.

本实施例中,所述空气弹簧100,还包括至少一个箍环117,沿所述皮囊110的伸缩方向,所述箍环117将所述皮囊空间111分割成多个连通的气室。In this embodiment, the air spring 100 further includes at least one hoop 117 , and the hoop 117 divides the bladder space 111 into a plurality of connected air chambers along the expansion and contraction direction of the skin 110 .

本实施例中箍环117的数量为1个,在其他实施例中,可以是更多个。皮囊110在伸缩方向上套设箍环117并被箍环117分成两个曲囊,也就是说在皮囊110的内部,所述皮囊空间111分割成2个连通的气室,即第一气室 111a与第二气室111b。其中,箍环117限制了皮囊110中部的膨胀,降低了整个皮囊110承受的外力作用,提高了皮囊110的使用寿命。In this embodiment, the number of the hoop 117 is one, and in other embodiments, there may be more. The skin bag 110 is sheathed with a hoop 117 in the telescopic direction and is divided into two curved bags by the hoop 117, that is to say, inside the skin bag 110, the skin space 111 is divided into two connected air chambers, namely the first air chamber 111a and the second air chamber 111b. The hoop 117 limits the expansion of the middle part of the skin bag 110 , reduces the external force that the entire skin bag 110 bears, and improves the service life of the skin bag 110 .

本实施例中,所述气室设置为圆柱体形。与气室设置为圆弧式或者其他形状的结构而言,圆柱体形的气室增大了空气弹簧的内部容积,有利于降低空气弹簧的刚度,提高减振能力。In this embodiment, the air chamber is configured in a cylindrical shape. Compared with the structure in which the air chamber is arranged in an arc type or other shape, the cylindrical air chamber increases the internal volume of the air spring, which is beneficial to reduce the stiffness of the air spring and improve the vibration damping ability.

本实施例中,所述箍环117嵌合于所述皮囊110的壁体112内形成一体结构。In this embodiment, the hoop 117 is fitted into the wall 112 of the skin bag 110 to form an integrated structure.

在图1的基础上继续参见图6、7,本实施例中,所述空气弹簧100还包括第一密封件、第二密封件,分别用于密封所述皮囊110沿着伸缩方向的两端设置的两个开口;6 and 7 on the basis of FIG. 1 , in this embodiment, the air spring 100 further includes a first sealing member and a second sealing member, which are respectively used to seal the two ends of the skin bag 110 along the telescopic direction. Two openings provided;

其中,所述第一密封件包括第一密封块150与第一压环170,所述第二密封件包括第二密封块160与第二压环180,所述第一密封块150与所述皮囊110的内壁连接处设置有第一防滑槽155,所述第二密封块160与所述皮囊110的内壁连接处设置有第二防滑槽163,The first sealing member includes a first sealing block 150 and a first pressing ring 170, the second sealing member includes a second sealing block 160 and a second pressing ring 180, and the first sealing block 150 and the A first anti-skid groove 155 is provided at the connection of the inner wall of the skin bag 110 , and a second anti-skid groove 163 is provided at the connection between the second sealing block 160 and the inner wall of the skin bag 110 ,

所述第一密封块150、所述第二密封块160分别伸入对应的所述开口中并与所述皮囊110的内壁抵触连接,所述第一压环170、所述第二压环180 分别在与所述第一防滑槽155、所述第二防滑槽163对应处套设于所述皮囊 110的外壁上,以将所述皮囊110分别压设于所述第一防滑槽155、所述第二防滑槽163中。The first sealing block 150 and the second sealing block 160 respectively protrude into the corresponding openings and are in contact with the inner wall of the bladder 110 . The first pressing ring 170 and the second pressing ring 180 Corresponding to the first anti-slip groove 155 and the second anti-slip groove 163 are respectively sleeved on the outer wall of the skin bag 110 to press the skin bag 110 on the first anti-slip groove 155 and the second anti-slip groove 163 respectively. into the second anti-skid groove 163 .

本实施例中,所述两个开口具体指的是第一开口118与第二开口119;In this embodiment, the two openings specifically refer to the first opening 118 and the second opening 119;

设置第一密封块150、第二密封块160的目的,一个是为了便于所述空气弹簧100与外部设备连接;一个是为了将所述空气弹簧100设置为可拆卸设备,便于拆卸安装,进行维修或者清洗等等。第一密封块150、第二密封块160可以选用金属或塑料物质制备,例如铁、铝或尼龙物质。The purpose of setting the first sealing block 150 and the second sealing block 160 is to facilitate the connection of the air spring 100 with external equipment; the other is to set the air spring 100 as a detachable device, which is convenient for disassembly, installation and maintenance. Or cleaning and so on. The first sealing block 150 and the second sealing block 160 can be made of metal or plastic material, such as iron, aluminum or nylon material.

此外,为了向皮囊空间111中通入压缩气体,第一密封块150上还设置有进气孔151,进气孔151中设置有阀门(图中未示出)。In addition, in order to introduce compressed gas into the bladder space 111 , the first sealing block 150 is further provided with an air inlet 151 , and a valve (not shown in the figure) is arranged in the air inlet 151 .

设置第一压环170与第二压环180的目的是为了使得皮囊110与所述第一密封块150、所述第二密封块160之间紧固密封。在前述的密封措施中,通过第一压环170与第二压环180将所述皮囊110的壁体112扣压在所述外壁上;其中,所使用的扣压工艺简单、成熟,容易拆卸安装压环,不仅可以保障所述皮囊110良好的密封性能,还便于更换皮囊110。The purpose of arranging the first pressing ring 170 and the second pressing ring 180 is to tightly seal between the bladder 110 and the first sealing block 150 and the second sealing block 160 . In the aforementioned sealing measures, the wall body 112 of the bladder 110 is crimped on the outer wall by the first pressing ring 170 and the second pressing ring 180; wherein, the crimping process used is simple and mature, and is easy to disassemble, install and press The ring can not only ensure the good sealing performance of the skin bag 110 , but also facilitate the replacement of the skin bag 110 .

更具体的,所述第一压环170与所述第二压环180由钢质材料制备而成,其形状与所述皮囊110外形匹配,为圆环形结构;其中压环表面进行三价铬电镀处理。本实施例的压环至少具备以下优越的性能:简单的结构设计降低了压环制造成本,三价铬电镀处理提高了压环的抗腐蚀性能且环保。More specifically, the first pressure ring 170 and the second pressure ring 180 are made of steel material, the shape of which matches the shape of the skin bag 110 and is a circular ring structure; wherein the surface of the pressure ring is trivalent Chrome plating treatment. The pressure ring of this embodiment has at least the following superior properties: the simple structural design reduces the manufacturing cost of the pressure ring, and the trivalent chromium electroplating treatment improves the corrosion resistance of the pressure ring and is environmentally friendly.

进一步地,所述第一密封块150与所述皮囊110的内壁连接处设置有第一防滑槽155,所述第二密封块160与所述皮囊110的内壁连接处设置有第二防滑槽163;以将所述皮囊110分别压设于所述第一防滑槽155、所述第二防滑槽163中。能够提升所述皮囊110与所述第一密封块150、所述第二密封块160连接后的密封性。Further, a first anti-skid groove 155 is provided at the connection between the first sealing block 150 and the inner wall of the bladder 110 , and a second anti-skid groove 163 is provided at the connection between the second sealing block 160 and the inner wall of the bladder 110 . ; To press the bladder 110 in the first anti-skid groove 155 and the second anti-skid groove 163 respectively. The sealing performance of the skin bag 110 after being connected with the first sealing block 150 and the second sealing block 160 can be improved.

再进一步地,第一防滑槽155与第二防滑槽163的数量为多个。图8所示的是所述第二防滑槽163的具体结构,其中所述第二防滑槽163的深度d 设置为高度h的一半。本实施例,所述第二防滑槽163设置为半圆柱体形,也就是说,所述第二防滑槽163的一个截面为半圆形,如图8所示,该半圆柱形的半径为r,h=2d=2r。本方案在降低了加工成本的同时,保障了扣压的密封性。Further, the number of the first anti-skid grooves 155 and the second anti-skid grooves 163 is multiple. FIG. 8 shows the specific structure of the second anti-skid groove 163 , wherein the depth d of the second anti-skid groove 163 is set to be half of the height h. In this embodiment, the second anti-skid groove 163 is set in a semi-cylindrical shape, that is to say, a section of the second anti-skid groove 163 is a semi-circle. As shown in FIG. 8 , the radius of the semi-cylindrical shape is r , h=2d=2r. This solution not only reduces the processing cost, but also ensures the tightness of the withholding.

至于所述第一防滑槽155的结构,由于其与所述第二防滑槽163类似,所以参照所述第二防滑槽163进行设计即可。As for the structure of the first anti-skid groove 155 , since it is similar to the second anti-skid groove 163 , it can be designed with reference to the second anti-skid groove 163 .

接着需要说明的是,本实施例中,所述弹性加强件120沿伸缩方向设置在第一密封块150与第二密封块160之间,并分别与第一密封块150与第二密封块160抵触相接。Next, it should be noted that, in this embodiment, the elastic reinforcing member 120 is disposed between the first sealing block 150 and the second sealing block 160 along the telescopic direction, and is connected to the first sealing block 150 and the second sealing block 160 respectively. conflict.

进一步地,本实施例中,所述弹性加强件120沿着伸缩方向的两端分别设置第一橡胶垫130与第二橡胶垫140。Further, in this embodiment, the two ends of the elastic reinforcing member 120 along the telescopic direction are respectively provided with a first rubber pad 130 and a second rubber pad 140 .

具体地第一橡胶垫130设置在弹性加强件120的一端与第一密封块150 之间,第二橡胶垫140设置在弹性加强件120的另一端与第二密封块160之间,能够为弹性加强件120与第一密封块150、第二密封块160之间提供一个缓冲作用,尤其是在弹性加强件120为金属弹簧时,可以作为缓冲介质,避免弹性加强件120与第一密封块150、第二密封块160之间产生摩擦而引起异响,同时也起到保护弹性加强件120、第一密封块150和第二密封块160 的作用。Specifically, the first rubber pad 130 is arranged between one end of the elastic reinforcing member 120 and the first sealing block 150, and the second rubber pad 140 is arranged between the other end of the elastic reinforcing member 120 and the second sealing block 160, which can be elastic A buffering effect is provided between the reinforcing member 120 and the first sealing block 150 and the second sealing block 160, especially when the elastic reinforcing member 120 is a metal spring, it can be used as a buffer medium to avoid the elastic reinforcing member 120 and the first sealing block 150. , The friction between the second sealing blocks 160 causes abnormal noise, and also plays the role of protecting the elastic reinforcement 120 , the first sealing block 150 and the second sealing block 160 .

如图6所示,进一步地,本实施例中,所述第一密封块150朝向所述弹性加强件120的方向延伸形成容纳腔152,所述弹性加强件120的一端安装在所述容纳腔152中,所述第二密封块160朝向所述弹性加强件120方向延伸形成凸块161,所述凸块161伸入于所述弹性加强件120的另一端设置的连接孔121中。As shown in FIG. 6 , further, in this embodiment, the first sealing block 150 extends toward the elastic reinforcing member 120 to form an accommodating cavity 152 , and one end of the elastic reinforcing member 120 is installed in the accommodating cavity In 152 , the second sealing block 160 extends toward the elastic reinforcing member 120 to form a protrusion 161 , and the protrusion 161 extends into the connecting hole 121 provided at the other end of the elastic reinforcing member 120 .

在装配所述空气弹簧时,第一橡胶垫130安装在所述容纳腔152中,第二橡胶垫140套设在所述凸块161上与第二密封块160抵触相接(相应地,第二橡胶垫140上设置一个与凸块161大小匹配的通孔,第二橡胶垫140通过该通孔套设在凸块161上,对于该通孔,图中未示出),然后将所述弹性加强件120的一端插入所述容纳腔152中与第一橡胶垫130抵触相接,另一端的连接孔121套设在所述凸块161上并进而与第二橡胶垫140抵触相接。前述结构设计能够使得本实施例中的空气弹簧结构更加紧凑,并且更加稳固。When assembling the air spring, the first rubber pad 130 is installed in the accommodating cavity 152, and the second rubber pad 140 is sleeved on the bump 161 in contact with the second sealing block 160 (correspondingly, the The second rubber pad 140 is provided with a through hole that matches the size of the bump 161, and the second rubber pad 140 is sleeved on the bump 161 through the through hole. One end of the elastic reinforcing member 120 is inserted into the accommodating cavity 152 in contact with the first rubber pad 130 , and the connecting hole 121 at the other end is sleeved on the bump 161 and then in contact with the second rubber pad 140 . The foregoing structural design can make the structure of the air spring in this embodiment more compact and stable.

进一步地,所述凸块161上设有限位块162,所述弹性加强件120上设置有与所述限位块162匹配的限位孔122,在所述凸块161插入所述连接孔 121中时,所述限位块162卡设在所述限位孔122中,进一步提升了第二密封块160与弹性加强件120连接后的稳固性。Further, a limiting block 162 is provided on the protruding block 161 , a limiting hole 122 matching the limiting block 162 is provided on the elastic reinforcing member 120 , and the connecting hole 121 is inserted into the protruding block 161 In the middle, the limiting block 162 is clamped in the limiting hole 122 , which further improves the stability of the connection between the second sealing block 160 and the elastic reinforcing member 120 .

需要说明的是,其中限位块162与凸块161之间可以是活动连接,也可以是固定连接,甚至是一体成型结构。It should be noted that, the limiting block 162 and the protruding block 161 may be movably connected, or may be fixed connection, or even an integrally formed structure.

对于所述空气弹簧100的装配可以按照如下步骤进行:The assembly of the air spring 100 can be carried out according to the following steps:

S1、通过第一压环170将皮囊的其中一个开口(即上述第一开口)扣压在第一密封块150对应的第一防滑槽155中,使皮囊开口中的相应内壁陷入第一防滑槽155内;然后在第一密封块150上依次安装第一橡胶垫130、弹性加强件120、第二橡胶垫140以及第二密封块160;S1. Press one of the openings of the skin bag (ie, the first opening) into the first anti-skid groove 155 corresponding to the first sealing block 150 through the first pressing ring 170, so that the corresponding inner wall of the opening of the skin bag sinks into the first anti-skid groove 155 Then install the first rubber pad 130, the elastic reinforcement 120, the second rubber pad 140 and the second sealing block 160 on the first sealing block 150 in sequence;

S2、通过第二压环180将皮囊的另一个开口(即上述第二开口)扣压在第二密封块160对应的第二防滑槽163中,使皮囊开口中的相应内壁陷入第二防滑槽163内。S2. Press the other opening of the skin bag (ie, the above-mentioned second opening) into the second anti-skid groove 163 corresponding to the second sealing block 160 through the second pressing ring 180, so that the corresponding inner wall of the opening of the skin bag sinks into the second anti-skid groove 163 Inside.

在某些实施例中,也可以先装配第二压环180,再次第装置其他结构直至安装完第一压环170,完成所述空气弹簧100的全部组装工作。In some embodiments, the second pressure ring 180 may also be assembled first, and then other structures are installed until the first pressure ring 170 is installed, and the entire assembly of the air spring 100 is completed.

第二实施例Second Embodiment

继续参见图9所示,第二实施例提供了一种汽车悬架装置1000,包括:Continuing to refer to FIG. 9, the second embodiment provides an automobile suspension device 1000, including:

第一实施例中所述的空气弹簧100、以及与车轮200连接的车桥300、下摆臂400;The air spring 100 described in the first embodiment, the axle 300 and the lower swing arm 400 connected to the wheel 200;

其中,所述空气弹簧100的一端设有第一螺纹孔153,用于与承载式车身或车架连接,另一端设有第二螺纹孔164,用于与所述下摆臂400连接。Wherein, one end of the air spring 100 is provided with a first threaded hole 153 for connecting with the carrier body or frame, and the other end is provided with a second threaded hole 164 for connecting with the lower arm 400 .

本实施例中,第一螺纹孔153具体设置在所述空气弹簧100中的第一密封块的顶部,并通过一连接板600与承载式车身或车架连接;所述第一密封块的顶部还设置有定位销154,用于在安装所述空气弹簧100时对其进行定位;第二螺纹孔164具体设置在所述空气弹簧100中的第二密封块的底部,用于与下摆臂400连接。所述车桥300分别与下摆臂400、拉杆500转动连接。其中,所述空气弹簧100的结构参见第一实施例中的说明。In this embodiment, the first threaded hole 153 is specifically arranged on the top of the first sealing block in the air spring 100, and is connected to the load-bearing body or frame through a connecting plate 600; the top of the first sealing block A positioning pin 154 is also provided for positioning the air spring 100 when it is installed; the second threaded hole 164 is specifically provided at the bottom of the second sealing block in the air spring 100 for connecting with the lower swing arm 400 connect. The axles 300 are respectively rotatably connected with the lower swing arm 400 and the pull rod 500 . Wherein, for the structure of the air spring 100, refer to the description in the first embodiment.

本实施例的汽车悬架装置1000由于应用了第一实施例中的空气弹簧100,从而提高了车辆的舒适性。具体原理如下:当车轮200上、下跳动时,下摆臂400随之上下摆动,此时轮胎振动通过下摆臂400传至带有弹性加强件的空气弹簧100,所述空气弹簧100上下运动,通过空气弹簧皮囊空间111中的压缩空气及弹性加强件120将振动再传递到承载式车身或车架上,空气弹簧100中的压缩空气及皮囊110的理想非线性力学特性、以及弹性加强件120使得传递到车身的振动大大减小,提高了车辆乘坐舒适性。The vehicle suspension device 1000 of this embodiment uses the air spring 100 of the first embodiment, thereby improving the comfort of the vehicle. The specific principle is as follows: when the wheel 200 jumps up and down, the lower swing arm 400 swings up and down accordingly. At this time, the tire vibration is transmitted to the air spring 100 with elastic reinforcement through the lower swing arm 400. The compressed air in the air spring bag space 111 and the elastic reinforcement 120 retransmit the vibration to the load-bearing body or frame. The ideal nonlinear mechanical properties of the compressed air in the air spring 100 and the air bag 110, and the elastic reinforcement 120 make the The vibration transmitted to the body is greatly reduced, which improves the ride comfort of the vehicle.

尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the description and the embodiments, and can be applied to various fields suitable for the present invention. For those skilled in the art, Additional modifications may readily be implemented, therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.

Claims (10)

1. Air spring with elastic reinforcement, characterized in that it comprises:
the leather bag is internally provided with a closed leather bag space for storing compressed gas, wherein the wall body of the leather bag is integrally vulcanized from inside to outside by inner layer rubber, first layer cord fabric, second layer cord fabric and outer layer rubber, and cord threads on the first layer cord fabric and the second layer cord fabric are arranged in an oblique manner;
the elastic reinforcing piece is arranged in the leather bag space, and the stretching direction of the elastic reinforcing piece is the same as that of the leather bag.
2. The air spring of claim 1, further comprising at least one hoop dividing the bladder space into a plurality of connected air chambers in a direction of expansion and contraction of the bladder.
3. Air spring according to claim 2, characterized in that the air chamber is arranged cylindrically.
4. The air spring of claim 2, wherein said hoop is fitted into the wall of said bladder to form a unitary structure.
5. Air spring according to any of claims 1 to 4, characterized in that the resilient reinforcement is a helical spring.
6. The air spring according to claim 5, further comprising a first sealing member and a second sealing member for sealing two openings provided at both ends of the bellows in the expansion and contraction direction, respectively;
wherein the first sealing element comprises a first sealing block and a first pressing ring, the second sealing element comprises a second sealing block and a second pressing ring, a first anti-skid groove is arranged at the joint of the first sealing block and the inner wall of the leather bag, a second anti-skid groove is arranged at the joint of the second sealing block and the inner wall of the leather bag,
the first sealing block and the second sealing block respectively extend into the corresponding openings and are abutted and connected with the inner wall of the leather bag, and the first pressing ring and the second pressing ring are respectively sleeved on the outer wall of the leather bag at the corresponding positions of the first anti-skidding groove and the second anti-skidding groove so as to respectively press and locate the leather bag in the first anti-skidding groove and the second anti-skidding groove.
7. The air spring according to claim 6, wherein a first rubber pad and a second rubber pad are respectively arranged at two ends of the elastic reinforcing member along the expansion direction; the first rubber pad is arranged between one end of the elastic reinforcing piece and the first sealing block, and the second rubber pad is arranged between the other end of the elastic reinforcing piece and the second sealing block.
8. The air spring of claim 7, wherein said first sealing block extends in a direction toward said resilient reinforcement member to form a receiving cavity, one end of said resilient reinforcement member is mounted in said receiving cavity, and said second sealing block extends in a direction toward said resilient reinforcement member to form a protrusion, said protrusion extending into a connecting hole provided at the other end of said resilient reinforcement member.
9. The air spring according to claim 8, wherein the protrusion is provided with a stopper, the elastic reinforcement is provided with a stopper hole matching with the stopper, and the stopper is clamped in the stopper hole when the protrusion is inserted into the connecting hole.
10. Automotive suspension device characterized by comprising:
the air spring of any of claims 1-9, and an axle, a lower swing arm, connected to a wheel;
and one end of the air spring is provided with a first threaded hole for connecting with the lower swing arm, and the other end of the air spring is provided with a second threaded hole for connecting with a load-bearing vehicle body or a vehicle frame.
CN202020337706.8U 2020-03-17 2020-03-17 Air spring with elastic reinforcement and automobile suspension device Expired - Fee Related CN211820508U (en)

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Application Number Priority Date Filing Date Title
CN202020337706.8U CN211820508U (en) 2020-03-17 2020-03-17 Air spring with elastic reinforcement and automobile suspension device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020337706.8U CN211820508U (en) 2020-03-17 2020-03-17 Air spring with elastic reinforcement and automobile suspension device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113954594A (en) * 2021-12-10 2022-01-21 江西理工大学 Air spring applied to automobile suspension, automobile suspension and vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113954594A (en) * 2021-12-10 2022-01-21 江西理工大学 Air spring applied to automobile suspension, automobile suspension and vehicle

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