CN211805182U - Automatic dry-wet copper foil electroplating wheel grinding machine - Google Patents
Automatic dry-wet copper foil electroplating wheel grinding machine Download PDFInfo
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- CN211805182U CN211805182U CN202020097460.1U CN202020097460U CN211805182U CN 211805182 U CN211805182 U CN 211805182U CN 202020097460 U CN202020097460 U CN 202020097460U CN 211805182 U CN211805182 U CN 211805182U
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Abstract
The utility model discloses an automatic change dry and wet copper foil electroplating wheel and grind machine, it includes a base, a grinding miller rotation module, a first advancing and moving back grinding miller module, a fine setting advance and move back grinding miller module, a second advances and moves back grinding miller module, a grinding miller vibrates the module, a protection lid group, a water supply module and an automatic control module group. The automatic control module achieves the control of pre-wetting water quantity and time of the grinding wheel before grinding, and solves the problem of inconvenient water supply of the existing equipment. In addition, the three sets of servo motors automatically control the grinding wheel to move forward and backward, and set current feedback is utilized to reduce the problems of excessive grinding of the copper foil electroplating wheel and uneven left and right grinding of the grinding wheel. And finally, the grinding wheel oscillation module oscillates the grinding wheel back and forth in a direction parallel to the surface direction of the copper foil electroplating wheel, so that the problems of uneven polishing of the copper foil electroplating wheel and the like can be solved.
Description
Technical Field
The utility model relates to a copper foil electroplating wheel grinds machine, especially relates to an automatic dry-wet type copper foil electroplating wheel grinds machine for grind the copper foil electroplating wheel surface of production electrolytic copper foil.
Background
The electrolytic copper foil is mainly applied to printed circuit board conductors and lithium battery negative electrode collectors. The manufacturing flow of the electrolytic copper foil is shown in FIG. 1. A rotating copper foil electroplating wheel 1 is used as a cathode, the lower part of the copper foil electroplating wheel 1 is immersed in copper sulfate plating solution for high-speed electroplating, and the thickness of the copper foil is controlled by controlling the rotating speed of the copper foil electroplating wheel 1. After electroplating, the electrolytic copper foil 2 is stripped and rolled from the surface 3 of the copper foil electroplating wheel 1 to form a raw foil, and then the raw foil is subjected to surface treatment to form the copper foil. The roughness of the surface (S-surface) of the electrodeposited copper foil 2 adjacent to the copper foil plating wheel 1 depends on the roughness of the surface 3 of the copper foil plating wheel 1, and the surface 3 of the copper foil plating wheel 1 is uneven due to corrosion or the introduction of impurities in the air, so that the roughness of the S-surface gradually fails to the standard after a certain period of mass production. Therefore, the control of the roughness of the surface 3 of the copper foil plating wheel 1 is required to be performed frequently, and the most common action is to polish the surface 3 of the copper foil plating wheel 1.
Therefore, the mainstream sanding work is carried out accompanying the machine table itself. For the prior art, please refer to fig. 2, which discloses the technical content of taiwan new patent No. M581029. The M581029 patent discloses an automatic wet copper foil polishing machine, which can be installed beside a copper foil electroplating wheel 1 for operation. The machine station uses a water supply device 4 to carry out pre-wetting operation on a grinding wheel 5, and the grinding wheel 5 is pushed to a copper foil electroplating wheel 1 through the matching action of a traveling mechanism 6 and a motor 7, and the grinding wheel 5 is pulled back after finishing the grinding operation, so that the copper foil electroplating wheel 1 continues to operate. The waste water produced in the grinding process is easy to pollute the working environment, so that the machine table is provided with a water discharge groove 8 for guiding the waste water and discharging the waste water through at least one water discharge hole 9. The machine is fixed on the ground by a base 10, and the automatic operation is managed by an automatic control system 11.
In practice, the M581029 patent suffers from several problems. First, the motor 7 and the traveling mechanism 6 are used to control the grinding wheel 5 to advance and retreat without a feedback mechanism. Due to handling or mechanical errors, the surface of the grinding wheel 5 is not in parallel contact when contacting the surface 3 of the copper foil plating wheel 1, but has a slight angular difference. This causes excessive polishing of the surface 3 of the copper foil plating wheel 1 and also excessive consumption of the corresponding polishing wheel 5. The water supply device 4 performs the pre-wetting operation only for the polishing wheel 5, and the polishing water required for the copper foil plating wheel 1 during the polishing process needs to be separately supplied. Finally, because the abrasion degree of the surface of the grinding wheel 5 is different, in order to enable the surface 3 of the copper foil electroplating wheel 1 to be uniformly polished, the grinding wheel 5 can preferably dynamically adjust the relative position of the grinding wheel 5 and the copper foil electroplating wheel 1 during polishing in the rotating process. However, this is not mentioned in the art.
Since the prior art has the aforementioned points to be improved, the present invention has been developed to improve the deficiencies thereof.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic change dry-wet type copper foil electroplating wheel and grind machine, it can solve among the current relevant equipment copper foil electroplating wheel excessively polish, the inconvenient and copper foil electroplating wheel inhomogeneous scheduling problem that polishes of feedwater.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic dry-wet copper foil electroplating wheel grinding machine comprises: a base; the grinding wheel is provided with a cylindrical grinding body and a rotating shaft penetrating through the cylindrical grinding body, and the rotating shaft is provided with a first shaft end and a second shaft end; a grinding wheel rotating module connected with the first shaft end to control the rotation and stop of the grinding wheel; a first advancing and retreating grinding wheel module which is arranged on the base and can movably support the grinding wheel rotating module to control the linear advancing and retreating of the grinding wheel rotating module; a fine-tuning advance and retreat grinding wheel module connected with the second shaft end; a second grinding wheel driving and reversing module mounted on the base and capable of movably supporting the fine-tuning grinding wheel driving and reversing module to control the linear driving and reversing of the fine-tuning grinding wheel driving and reversing module; a grinding wheel oscillation module, which is arranged on the fine adjustment driving and reversing grinding wheel module and operates to axially move the grinding wheel back and forth; the protective cover group is erected on the base to protect the grinding wheel; a water supply module, which is arranged on the cover protecting group and sprays the grinding wheel and a copper foil electroplating wheel ground by the grinding wheel; and an automatic control module electrically connected to the grinding wheel rotation module, the first advancing/retreating grinding wheel module, the fine-tuning advancing/retreating grinding wheel module, the second advancing/retreating grinding wheel module, the grinding wheel oscillation module and the water supply module, for controlling the operation of the electrically connected modules in accordance with a set mode. The fine-tuning advance and retreat grinding wheel module utilizes the working current difference value feedback of the first advance and retreat grinding wheel module and the second advance and retreat grinding wheel module to fine-tune the linear advance and retreat of the second shaft end.
According to the utility model discloses, this first advancing and moving back grinding miller module further includes: a first servo motor; a first speed reducer connected to the first servo motor; the first low-clearance ball screw group is connected with the first speed reducer and the grinding wheel rotating module and is driven by the first speed reducer to adjust the position of the grinding wheel rotating module; and two first low clearance angle fixed slide rails fixed on the base, wherein the extending direction of each first low clearance angle fixed slide rail is substantially parallel to the first low clearance ball screw group.
According to the utility model discloses, this second advances to move back the grinding miller module and further includes: a second servo motor; a second speed reducer connected with the second servo motor; the second low-clearance ball screw group is connected with the second speed reducer and the fine-adjustment advancing and retreating grinding wheel module and is driven by the second speed reducer to adjust the position of the fine-adjustment advancing and retreating grinding wheel module; and two second low clearance angle fixed slide rails fixed on the base, wherein the extending direction of each second low clearance angle fixed slide rail is substantially parallel to the second low clearance ball screw group.
According to the utility model discloses, this grinding miller rotates the module and further includes: a first n-shaped high-strength base which can move on the two first low-clearance angle-fixed slide rails; a first variable frequency motor; a first hollow speed reducer connected with the first variable frequency motor and arranged on the first n-shaped high-strength base; a first pulley having a central portion connected to the first shaft end; the second belt pulley is connected with a rotating shaft of the first hollow speed reducer; the first timing belt is connected with the first belt pulley and the second belt pulley, and is dragged to rotate by the second belt pulley when the rotating shaft rotates so as to rotate the first belt pulley; two third low clearance angle-fixed slide rails installed on the first n-shaped high strength base, the extension direction of each third low clearance angle-fixed slide rail is substantially vertical to the first low clearance angle-fixed slide rail; and a first automatic core-aligning bearing which can move on the two third low clearance angle-fixed slide rails, wherein the central part of the bearing clamps the rotating shaft and allows the rotating shaft to rotate.
According to the utility model discloses, this fine setting advance and retreat grinding miller module further includes: a second n-shaped high-strength base which can move on the two second low-clearance angle-fixed slide rails; two fourth low clearance angle-fixed slide rails installed on the second n-shaped high strength base, the extending direction of each fourth low clearance angle-fixed slide rail is substantially vertical to the second low clearance angle-fixed slide rail; the fixing plate is movably arranged on the two fourth low-clearance angle fixed slide rails; the sliding rail is arranged above the fixed plate, and the extending direction of the sliding rail is substantially parallel to the second low clearance angle fixed slide rail; a third servo motor; a third speed reducer connected with the third servo motor and fixed on the second reversed U-shaped high-strength base; and a second automatic core-aligning bearing movably arranged on the sliding rail and connected with the third speed reducer, and the position of the second automatic core-aligning bearing is finely adjusted by the push-pull of the third speed reducer, and the central part of the second automatic core-aligning bearing clamps the rotating shaft and allows the rotating shaft to rotate but can not move in the axial direction.
According to the utility model discloses, this grinding miller vibrates module further includes: a second variable frequency motor; a second hollow speed reducer connected with the second variable frequency motor and arranged on the second n-shaped high-strength base; a cam group, which operates to move the second automatic core-aligning bearing back and forth; a third pulley, the central part of which is connected with a cam of the cam group; the fourth belt pulley is connected with a rotating shaft of the second hollow speed reducer; and a second timing belt connecting the third belt pulley and the fourth belt pulley, and being pulled by the fourth belt pulley to rotate when the rotating shaft rotates, thereby rotating the third belt pulley.
According to the utility model discloses, this protecting cover group further includes: the vertical plate is arranged on the base; and the protecting cover is arranged above the vertical plate and can rotate relative to the vertical plate.
According to the utility model discloses, this water supply module further includes: one end of the water inlet pipe is externally connected with an external water source; a first spraying pipe, one end of which is closed, the other end of which is forked with the other end of the water inlet pipe and is provided with a plurality of openings for spraying the grinding wheel; the first electromagnetic valve is arranged on the first spray pipe, and the switch is used for controlling the inflow of the water from the water inlet pipe; the first water quantity regulating valve is arranged on the first spraying pipe and used for regulating the quantity of water sprayed out from the open hole of the first spraying pipe; one end of the second spraying pipe is closed, the other end of the second spraying pipe is connected to the other end of the water inlet pipe in a forking mode, and a plurality of openings are formed in the second spraying pipe so as to spray the copper foil electroplating wheel; the second electromagnetic valve is arranged on the second spraying pipe, and the switch is used for controlling the inflow of the water from the water inlet pipe; and the second water quantity regulating valve is arranged on the second spraying pipe and used for regulating the water quantity sprayed out from the open hole of the second spraying pipe.
According to the utility model discloses, this automatic control module group further includes: a chassis; a control panel, which is arranged on the case and is used for setting the setting mode and displaying the operation state of each electrically connected module; the power control system is arranged in the case, is electrically connected to the control panel, and receives the set mode to provide power to control the modules which operate according to time; the computing system is arranged in the case and is electrically connected to the electric control system, calculates the working current difference value of the first advancing and retreating grinding wheel module and the second advancing and retreating grinding wheel module, and controls the fine-tuning advancing and retreating grinding wheel module through the electric control system so as to fine-tune the linear advancing and retreating of the second shaft end; and a main power button electrically connected with the power control system, and a switch for turning on and off the power control system.
The automatic dry-wet copper foil electroplating wheel grinding machine can further comprise two wastewater collecting boxes which are arranged on two sides of the base and used for collecting wastewater flowing down from the cover protecting group, the copper foil electroplating wheel or the grinding wheel.
According to the utility model discloses, should set for the mode and include the operation in time of following operation: the grinding wheel rotating module pre-rotates the grinding wheel according to a set rotating speed, the water supply module sprays the grinding wheel according to pre-wetting water spraying amount, the first advancing and retreating grinding wheel module and the second advancing and retreating grinding wheel module automatically advance, the grinding wheel rotating assembly adjusts the rotating speed for grinding the grinding wheel after the grinding wheel contacts the copper foil electroplating wheel, the linear advancing and retreating of the second shaft end is finely adjusted according to the working current difference value feedback of the first advancing and retreating grinding wheel module and the second advancing and retreating grinding wheel module, the water supply module sprays the copper foil electroplating wheel according to the preset water amount and time, the grinding wheel rotating assembly grinds the grinding wheel according to preset time, the grinding wheel rotating module stops operating, and the first advancing and retreating grinding wheel module and the second advancing and retreating grinding wheel module automatically return to the original position.
According to the utility model discloses, should set for the mode and include the operation in time of following operation: the grinding wheel rotating module rotates the grinding wheel according to a set rotating speed, the first advancing and retreating grinding wheel module and the second advancing and retreating grinding wheel module automatically advance, the rotating speed of the grinding wheel rotating module for grinding the grinding wheel is adjusted after the grinding wheel contacts the copper foil electroplating wheel, the linear advancing and retreating of the second shaft end is finely adjusted according to the working current difference value feedback of the first advancing and retreating grinding wheel module and the second advancing and retreating grinding wheel module, the grinding wheel rotating module grinds the grinding wheel according to preset time, when the grinding time reaches, the grinding wheel is dried according to the preset time, after the set time of drying is reached, the grinding wheel rotating module stops operating, and the first advancing and retreating grinding wheel module and the second advancing and retreating grinding wheel module automatically return to the original position.
The automated dry-wet copper foil electroplating wheel grinder may further include: a front limit proximity switch arranged at one side of the base, when being touched by the second n-shaped high-strength base, the front limit proximity switch controls the second servo motor to pull the second n-shaped high-strength base backwards; a rear limit proximity switch arranged at one side of the base, and when being touched by the second n-shaped high-strength base, the rear limit proximity switch controls the second servo motor to push the second n-shaped high-strength base forwards; an origin proximity switch disposed at one side of the base, for controlling the second servo motor to move the second n-shaped high-strength base to a position when the second n-shaped high-strength base is touched.
The utility model discloses a can reach grinding miller pre-wetting moisturizing volume and time control before grinding through automatic control module group, solve the inconvenient problem of existing equipment feedwater. In addition, the three sets of servo motors automatically control the grinding wheel to move forward and backward, and set current feedback is utilized to reduce the problems of excessive grinding of the copper foil electroplating wheel and uneven left and right grinding of the grinding wheel. And finally, the grinding wheel oscillation module oscillates the grinding wheel back and forth in a direction parallel to the surface direction of the copper foil electroplating wheel, so that the problems of uneven polishing of the copper foil electroplating wheel and the like can be solved.
Except solving the problem that present equipment exists, the utility model discloses there is following advantage still: oscillation control: the grinding wheel is stable in high-frequency oscillation and does not shake by utilizing a variable frequency motor, a hollow speed reducer, a high-strength cam mechanism and a high-strength reverse-U-shaped base; grinding control: the frequency conversion motor, the hollow speed reducer and the high-strength n-shaped base are utilized to grind the workpiece with a stable structure and without shaking; controlling water quantity, namely controlling the water supply quantity by matching control parameters with two groups of electromagnetic valves; safety control: the front limit access switch and the rear limit access switch are controlled, and the upper limit and the lower limit are set by the origin control and the current return control of the grinding mechanism, so that the safety control is achieved; the grinding time and the left and right oscillation times can be set according to the technological requirements of customers; the current equipment vibrates the mode and connects for motor and flat belt, easily causes the skidding, and the utility model discloses use converter and motor to add the speed reducer mode and connect the camshaft, export stable rotational speed.
Drawings
FIG. 1 is a schematic view of a conventional electrolytic copper foil production apparatus;
FIG. 2 is a schematic diagram of a conventional automated wet copper foil polishing machine;
FIG. 3 is a schematic perspective view of the automatic dry-wet copper foil electroplating wheel grinder of the present invention;
fig. 4 to 8 are perspective views of partial structures of the automated dry-wet copper foil electroplating wheel grinder.
Description of the reference numerals
1 copper foil electroplating wheel
2 copper foil
3 surface of
4 water supply device
5 grinding wheel
6 advancing mechanism
7 Motor
8 drainage channel
9 water drainage hole
10 base
11 automatic control system
100 base
101 front limit proximity switch
102 rear limit proximity switch
103 origin proximity switch
104 waste water collecting box
110 grinding wheel
111 cylindrical polishing body
112 rotating shaft
1121 first axial end
1122 second axial end
200 grinding wheel rotating module
201 first n-shaped high-strength base
202 first variable frequency motor
203 first hollow speed reducer
2031 rotary shaft
204 first belt pulley
205 second pulley
206 first timing belt
207 third low clearance angle fixed slide rail
208 first automatic core-aligning bearing
300 first advancing and retreating grinding wheel module
301 first servomotor
302 first speed reducer
303 first low clearance ball screw set
304 first low clearance angle fixed slide rail
400 fine-tuning grinding wheel advancing and retreating module
401 second n-shaped high-strength base
402 fourth low clearance angle fixed slide rail
403 fixing plate
404 sliding rail
405 third servomotor
406 third reduction gear
407 second automatic centering bearing
500 second advancing and retreating grinding wheel module
501 second servomotor
502 second reduction gear
503 second Low Clearance ball screw set
504 second low clearance angle fixed slide rail
600 grinding wheel vibrates module
601 second variable frequency motor
602 second hollow speed reducer
6021 rotating shaft
603 cam group
6031 cam
6032 Flange group
604 third pulley
605 fourth belt pulley
606 second timing belt
700 protective cover group
701 vertical plate
702 protective cover
800 water supply module
801 water inlet pipe
802 first shower
803 first electromagnetic valve
804 first water quantity regulating valve
805 second shower
806 second solenoid valve
807 second water quantity regulating valve
900 automatic control module
901 chassis
902 control panel
903 power control system
904 arithmetic system
905 general power button.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention belong to the protection scope of the present invention.
Please refer to fig. 3, which is a diagram of an automatic dry and wet copper foil electroplating wheel grinding machine according to an embodiment of the present invention, including a base 100, a grinding wheel 110, a grinding wheel rotating module 200, a first driving and reversing grinding wheel module 300, a fine-tuning driving and reversing grinding wheel module 400, a second driving and reversing grinding wheel module 500, a grinding wheel vibrating module 600, a cover protecting module 700, a water supply module 800 and an automatic control module 900. The functions, detailed components and interaction relationships of these technical elements will be described below.
The base 100 is a base (not including the automatic control module 900) for supporting most of the machine components, and is rigid and flat (a plurality of height adjustment structures may be disposed under the base to adjust the flatness, not shown). In terms of material, stainless steel plate may be used.
Referring to fig. 3 and 5, the polishing wheel 110 is a tool for polishing a copper foil plating wheel. The grinding wheel 110 has a cylindrical grinding body 111 and a rotating shaft 112 penetrating the cylindrical grinding body 111, and the rotating shaft 112 has a first shaft end 1121 and a second shaft end 1122.
Please refer to fig. 3 and fig. 6. After removing a part of the machine housing in fig. 3, the detailed structure of the grinding wheel rotating module 200 can be clearly seen. The grinding wheel rotation module 200 is connected to the first shaft end 1121 and functions to control the rotation (including the rotation speed) and stop of the grinding wheel 110. The grinding wheel rotating module 200 includes a first n-shaped high-strength base 201, a first variable frequency motor 202, a first hollow speed reducer 203, a first belt pulley 204, a second belt pulley 205, a first timing belt 206, two third low-clearance angle-fixed slide rails 207, and a first automatic centering bearing 208. The first n-shaped high-strength base 201 can move on the two first low-clearance angle-fixed sliding rails 304 through the sliding blocks arranged below. The first hollow speed reducer 203 is connected to the first variable frequency motor 202 and is mounted on the first n-shaped high strength base 201. The combination of the first inverter motor 202 and the first hollow speed reducer 203 can adjust the rotation speed and the output power of the rotating shaft 2031 of the first hollow speed reducer 203. The first pulley 204 is connected to the first shaft end 1121 at the center thereof, and the second pulley 205 is connected to the rotating shaft 2031 of the first hollow speed reducer 203. A first timing belt 206 connects the first pulley 204 with the second pulley 205. When the rotating shaft 2031 rotates, the first timing belt 206 is pulled to rotate by the second pulley 205, thereby rotating the first pulley 204. Two third low clearance angle-fixing type sliding rails 207 are installed on the first n-shaped high strength base 201. The extending direction of each third low clearance angle-fixed slide 207 is substantially perpendicular to the first low clearance angle-fixed slide 304. That is, the moving direction of the component on the third low clearance angle-fixed slide 207 is substantially perpendicular to the moving direction of the component on the first low clearance angle-fixed slide 304. It is noted that although only one third low clearance angle-fixed slide 207 is shown in fig. 6, in reality, the other third low clearance angle-fixed slide 207 is hidden by the first self-centering core-pair bearing 208 and cannot be drawn. The first automatic centering bearing 208 can move on the two third low clearance angle fixed slide rails 207 through the slide block installed at the lower part. The central portion of the first auto-centering bearing 208 embraces the shaft 112. That is, the first shaft end 1121 of the rotating shaft 112 rotates at the central portion thereof against the first pulley 204, and the rotating shaft 112 rotates in the first automatic centering bearing 208. However, the technical feature of the present invention is that the first shaft end 1121 can pull the first automatic centering seat 208 to reciprocate along the third low clearance angle fixed slide rail 207 (in the direction shown by the blank double arrow in fig. 6) when rotating. This design enables the grinding wheel oscillation module 600 to oscillate the grinding wheel 110 back and forth parallel to the surface of the copper foil electroplating wheel.
Please refer to fig. 3 and fig. 4. The first advancing/retreating grinding wheel module 300 is mounted on the base 100 and movably receives the grinding wheel rotating module 200, thereby controlling the linear advancing/retreating of the grinding wheel rotating module 200. The first feeding/discharging grinding wheel module 300 includes a first servo motor 301, a first speed reducer 302, a first low-clearance ball screw set 303, and two first low-clearance angle-fixed slide rails 304. The first reducer 302 is connected to the first servomotor 301. The first low-gap ball screw set 303 is connected to the first speed reducer 302 and the grinding wheel rotating module 200 (the end of the first low-gap ball screw set 303 is connected to the lower side of the first n-shaped high-strength base 201), and the first low-gap ball screw set 303 is driven by the first speed reducer 302 to adjust the position of the grinding wheel rotating module 200. The two first low-clearance angle-fixing type slide rails 304 are fixed on the base 100, and the extending direction of each first low-clearance angle-fixing type slide rail 304 is substantially parallel to the first low-clearance ball screw group 303, so that the force output by the first speed reducer 302 can be ensured to be only consumed in the friction between the grinding wheel 110 and the copper foil electroplating wheel, and the grinding wheel rotating module 200 only moves back and forth on the first low-clearance angle-fixing type slide rails 304.
Please refer to fig. 3 and fig. 8. The fine adjustment grinding wheel advancing and retreating module 400 is connected to the second shaft end 1122 for fine adjustment of the grinding wheel 110 to ensure that the surface of the grinding wheel is in contact with the surface of the copper foil electroplating wheel, and the stress of each part is similar, so that excessive grinding is not generated. The fine-tuning grinding wheel advancing and retreating module 400 includes a second n-shaped high-strength base 401, two fourth low-clearance angle-fixed slide rails 402, a fixing plate 403, a slide rail 404, a third servo motor 405, a third speed reducer 406 and a second automatic centering bearing 407. The second n-shaped high-strength base 401 can move on the two second low-clearance angle-fixed sliding rails 504 through the sliding blocks installed below. Fourth low clearance angle-fixed slide rails 402 (only one fourth low clearance angle-fixed slide rail 402 is shown in fig. 8, and the other is covered by a second hollow speed reducer 602 in front), are mounted on the second u-shaped high-strength base 401. The extending direction of each fourth low clearance angle-fixed slide rail 402 is substantially perpendicular to the second low clearance angle-fixed slide rail 504, so that the grinding wheel oscillation module 600 can oscillate the grinding wheel 110 back and forth in a direction parallel to the surface of the copper foil plating wheel without being affected by the second low clearance angle-fixed slide rail 504. The fixed plate 403 is movably disposed on the two fourth low clearance angle-fixed sliding rails 402 by the sliding blocks thereunder, and the sliding rails 404 are installed above the fixed plate 403. The sliding rail 404 extends substantially parallel to the second low clearance angle-fixed slide rail 504, i.e., the object moving by the sliding rail 404 moves substantially parallel to the second low clearance angle-fixed slide rail 504, which is a factor for finishing the fine adjustment of the grinding wheel 110. The third reducer 406 is connected to the third servomotor 405 and fixed to the second-u-shaped high-strength base 401. The second automatic centering bearing 407 can be movably disposed on the sliding rail 404 via a slider connected to the lower portion. The second automatic centering bearing 407 is connected to the third reduction gear 406, and is pushed and pulled by the third reduction gear 406 to finely adjust the position. Since the third speed reducer 406 is stationary with respect to the second n-shaped high-strength base 401, when the third speed reducer 406 pushes or pulls the second automatic centering bearing 407, the second automatic centering bearing 407 moves along the sliding rail 404 with respect to the second n-shaped high-strength base 401. Since the third speed reducer 406 is short in advance, the moving amount of the second automatic centering bearing 407 is small, and therefore the purpose of fine-tuning the grinding wheel 110 can be achieved. The second automatic centering bearing 407 partially embraces the shaft 112 at the center and allows the shaft 112 to rotate but not move in the axial direction. Since the second automatic core-aligning bearing 407 and the first automatic core-aligning bearing 208 simultaneously clamp the rotating shaft 112 and can synchronously move in the direction parallel to the surface of the copper foil electroplating wheel, the grinding wheel oscillation module 600 can normally operate. The operation of the fine adjustment grinding wheel module 400 will be described later.
Please refer to fig. 3 and fig. 4. The second grinding wheel module 500 is mounted on the base 100 and movably receives the fine adjustment grinding wheel module 400, so as to control the linear advance and retreat of the fine adjustment grinding wheel module 400. The second grinding wheel advancing and retreating module 500 includes a second servo motor 501, a second speed reducer 502, a second low clearance ball screw set 503 and two second low clearance angle-fixed slide rails 504. The second reduction gear 502 is connected to the second servomotor 501. The second low-clearance ball screw group 503 is connected to the second speed reducer 502 and the fine-tuning grinding wheel advancing and retreating module 400 (the end of the second low-clearance ball screw group 503 is connected to the lower part of the second n-shaped high-strength base 401), and the position of the fine-tuning grinding wheel advancing and retreating module 400 is adjusted by the driving of the second speed reducer 502. Two second low clearance angle-fixing sliding rails 504 are fixed on the base 100, and the extending direction of each second low clearance angle-fixing sliding rail 504 is substantially parallel to the second low clearance ball screw group 503. As with the first grinding wheel module 300, the force output from the second reducer 502 is only consumed by the friction between the grinding wheel 110 and the copper-clad wheel, and the fine adjustment grinding wheel module 400 only reciprocates on the second low-clearance angle-fixed slide rail 504.
Please refer to fig. 3 and fig. 7. The grinding wheel oscillation module 600 is mounted on the fine-tuning driving and reversing grinding wheel module 400, and operates to axially move the grinding wheel 110 back and forth. The grinding wheel oscillation module 600 includes a second variable frequency motor 601, a second hollow speed reducer 602, a cam set 603, a third belt pulley 604, a fourth belt pulley 605, and a second timing belt 606. The second hollow speed reducer 602 is connected to the second inverter motor 601 and is mounted on the second n-shaped high-strength base 401. The cam assembly 603 operates to move the second automated core-alignment bearings 407 back and forth along the fourth low clearance angular slide 402 to allow the grinding wheel 110 to move back and forth axially. The upper cam set 603 includes a cam 6031 and a flange set 6032 that encases the cam 6031. When the cam 6031 is eccentrically rotated, the flange 6032 is driven to move back and forth, and the flange 6032 further moves back and forth to the second automatic centering bearing 407. The center of the third pulley 604 is connected to the cam 6031 of the cam group 603, and the fourth pulley 605 is connected to a rotating shaft 6021 of the second hollow speed reducer 602. A second timing belt 606 connects third pulley 604 with fourth pulley 605. When the rotating shaft 6021 rotates, the second timing belt 606 is pulled by the fourth pulley 605 to rotate, thereby rotating the third pulley 604 and the cam 6031.
Please refer to fig. 4 and 5. The cover assembly 700 is mounted on the base 100 to protect the grinding wheel 110 and prevent a portion of the grinding waste water from splashing from the grinding wheel 110. The cover assembly 700 further includes a vertical plate 701 and a cover 702. The vertical plate 701 is disposed on the base 100, and the cover 702 is disposed above the vertical plate 701 and can rotate relative to the vertical plate 701. Figure 4 is a schematic view of the cover 702 closed and figure 5 is a schematic view of the cover 702 open.
Please refer to fig. 3 and 5. The water supply module 800 is erected on the cover protecting assembly 700 and sprays the grinding wheel 110 and the copper foil electroplating wheel ground by the grinding wheel 110. The water supply module 800 includes a water inlet pipe 801, a first spraying pipe 802, a first solenoid valve 803, a first water regulating valve 804, a second spraying pipe 805, a second solenoid valve 806 and a second water regulating valve 807. One end of the water inlet pipe 801 is externally connected to an external water source for introducing clean shower water. One end of the first spraying pipe 802 is closed, and the other end is forked with the other end of the water inlet pipe 801, and a plurality of openings are formed to spray the grinding wheel 110. Note that the aperture of the opening is so small relative to the diameter of the first shower 802 that it cannot be identified in fig. 5. In practice, the holes are drilled uniformly along the first shower 802 within the cover 702. The same applies to the second shower 805 below. A first solenoid valve 803 is provided on the first shower pipe 802, and is switched to control the inflow of water from the water inlet pipe 801. The first water amount adjusting valve 804 is disposed on the first spraying pipe 802 to adjust the amount of water sprayed from the opening of the first spraying pipe 802. One end of the second spraying pipe 805 is closed, and the other end is forked with the other end of the water inlet pipe 801 and is provided with a plurality of holes for spraying the copper foil electroplating wheel. A second solenoid valve 806 is provided on the second shower pipe 805, and is switched to control the inflow of water from the water inlet pipe 801. The second water amount adjusting valve 807 is provided on the second shower pipe 805 to adjust the amount of water ejected from the opening of the second shower pipe 805. Since the first spraying pipe 802 and the second spraying pipe 805 can be controlled to spray the grinding wheel 110 and the copper foil plating wheel respectively, the grinding wheel 110 can be pre-wetted and the copper foil plating wheel can be wetted during grinding at different times.
Please see fig. 3. The automatic control module 900 is electrically connected to the grinding wheel rotating module 200, the first advancing/retreating grinding wheel module 300, the fine-tuning advancing/retreating grinding wheel module 400, the second advancing/retreating grinding wheel module 500, the grinding wheel vibrating module 600 and the water supply module 800, so as to control the time-dependent operation of the electrically connected modules according to a set mode. That is, the automatic control module 900 can control the power supply of the devices that need to be electrically driven, such as the first inverter motor 202, the first servo motor 301, and the first solenoid valve 803, so as to perform the polishing operation on the surface of the copper foil electroplating wheel according to a predetermined schedule. According to the present invention, the automatic control module 900 includes a case 901, a control panel 902, a power control system 903, an operation system 904 and a main power button 905. The casing 901 is the outermost portion of the automatic control module 900 for protecting the components therein and facilitating the operation of the user. The control panel 902 is disposed on the casing 901 for setting the setting mode (parameters) and displaying the operation status of each electrically connected module. The power control system 903 is installed in the housing 901 (shown by a dotted line) and electrically connected to the control panel 902, and receives the setting mode to provide power to control the modules operating in time. The computing system 904 is mounted in the housing 901 and electrically connected to the power control system 903. The computing system 904 serves a number of functions, such as a host computer that acts as an execution device for the programming and scheduling processes behind the control panel 902. But most importantly, the fine adjustment of the grinding wheel advancing and retreating module 400 is required to correct (fine adjust) the feeding results of the first grinding wheel advancing and retreating module 300 and the second grinding wheel advancing and retreating module 500. In accordance with the present invention, the fine-tuning grinding wheel module 400 utilizes the working current difference feedback of the first grinding wheel module 300 and the second grinding wheel module 500 to fine-tune the linear advance and retreat of the second shaft end 1122. Precisely, the fine tuning grinding wheel advancing and retreating module 400 utilizes the difference between the working currents of the first servomotor 301 and the second servomotor 501 to feed back to fine tune the third servomotor 405, so as to adjust the position of the second automatic centering bearing 407 relative to the copper foil plating wheel. For example, the operating current value of the first servomotor 301 is 0.3 ampere, and the operating current value of the second servomotor 501 is 1 ampere. The working current value is in direct proportion to the external force applied to the servo motor, and the difference value indicates that the over-polishing condition occurs. Therefore, the third servomotor 405 can fine-tune the second shaft end 1122 of the grinding wheel 110 in a predetermined course so that the contact pressure between the grinding wheel 110 and the copper foil plating wheel is uniform. Therefore, the computing system 904 can calculate the difference between the working currents of the first grinding wheel module 300 and the second grinding wheel module 500, and control the fine-tuning grinding wheel module 400 via the power control system 903 to fine-tune the linear advance and retreat (perpendicular to the surface of the copper-clad laminate) of the second shaft end 1122. The main power button 905 is electrically connected to the power control system 903, and the switch is used for turning on and off the power control system 903. Of course, the automatic control module 900 may also be configured with other function buttons, such as an alarm button (connected to an alarm), a start button (starting a preset full-automatic function), a sub-module control button, an emergency stop button, etc., which is not limited by the present invention.
Please see fig. 5. According to the utility model discloses, automatic dry-wet copper foil electroplating wheel grinds machine can further include two waste water collection boxes 104, installs in base 100 both sides for collect from protecting the waste water that cover group 700, copper foil electroplating wheel or grinding miller 110 went up and flow down, can maintain near board environment clean and tidy, avoid waste water pollution. According to the design, the wastewater recovery rate can reach 90-95 percent.
In addition, in order to avoid first advance and retreat grinding miller module 300 and second advance and retreat grinding miller module 500 feed or exceeded the low clearance angle when withdrawing the sword and fixed formula slide rail and laid the scope to take place danger, the utility model discloses can provide security control. As shown in fig. 5, the automated dry-wet copper foil electroplating wheel grinder may include a front limit proximity switch 101, a rear limit proximity switch 102, and an origin proximity switch 103. The front proximity switch 101 is disposed at one side of the base 100, and controls the second servo motor 501 to pull the second n-shaped high-strength base 401 backward when being touched by the second n-shaped high-strength base 401. The rear limit proximity switch 102 is disposed at one side of the base 100, and controls the second servo motor 501 to push the second high-intensity base 401 forward when being touched by the second high-intensity base 401. The origin proximity switch 103 is disposed at one side of the base 100, and controls the second servo motor 501 to move the second high-intensity base 401 to a certain position (initial position) when the second high-intensity base 401 is touched.
The setting mode is a setting of how each module operates or does not operate at different times, and according to the present invention, the setting mode includes a wet grinding mode and a dry grinding mode. For wet milling mode, the set mode includes the time-dependent operation of the following operations: the grinding wheel rotating module 200 pre-rotates the grinding wheel 110 according to the set rotating speed, the water supply module 800 sprays the grinding wheel 100 according to the pre-wetting water spraying amount, the first advancing/retreating grinding wheel module 300 and the second advancing/retreating grinding wheel module 500 automatically advance, the rotating speed of the grinding wheel rotating module 200 for grinding the grinding wheel 110 after the grinding wheel 110 contacts the copper foil electroplating wheel is adjusted, the linear advancing/retreating of the second shaft end 1122 is finely adjusted according to the difference value of the working currents of the first advancing/retreating grinding wheel module 300 and the second advancing/retreating grinding wheel module 500, the water supply module 800 sprays the copper foil electroplating wheel according to the preset water amount and time, the grinding wheel rotating module 200 grinds the grinding wheel 110 according to the preset time, the grinding wheel rotating module 200 stops operating, and the automatic retreating positions of the first advancing/retreating grinding wheel module 300 and the second advancing/retreating. For the dry grinding mode, the setting mode includes the operation in time of the following operations: the grinding wheel rotating module 200 rotates the grinding wheel 110 according to the set rotating speed, the first driving and reversing grinding wheel module 300 and the second driving and reversing grinding wheel module 500 automatically advance, the rotating speed of the grinding wheel 110 is adjusted by the grinding wheel rotating module 200 after the grinding wheel 110 contacts the copper foil electroplating wheel, the linear driving and reversing of the second shaft end 1122 is finely adjusted by feeding back the working current difference value of the first driving and reversing grinding wheel module 300 and the second driving and reversing grinding wheel module 500, the grinding wheel rotating module 200 grinds the grinding wheel 110 according to the preset time, the grinding wheel is dried according to the preset time after the grinding time is up, the grinding wheel rotating module 200 stops operating after the set drying time is up, and the first driving and reversing grinding wheel module 300 and the second driving and reversing grinding wheel module 500 automatically return to the original positions.
Finally, it should be noted that: the above description is only an example of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and modifications can be made, and equivalents can be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (11)
1. The utility model provides an automatic change dry-wet type copper foil electroplating wheel grinding machine which characterized in that includes:
a base;
the grinding wheel is provided with a cylindrical grinding body and a rotating shaft penetrating through the cylindrical grinding body, and the rotating shaft is provided with a first shaft end and a second shaft end;
a grinding wheel rotating module connected with the first shaft end to control the rotation and stop of the grinding wheel;
a first advancing and retreating grinding wheel module which is arranged on the base and can movably support the grinding wheel rotating module to control the linear advancing and retreating of the grinding wheel rotating module;
a fine-tuning advance and retreat grinding wheel module connected with the second shaft end;
a second grinding wheel driving and reversing module mounted on the base and capable of movably supporting the fine-tuning grinding wheel driving and reversing module to control the linear driving and reversing of the fine-tuning grinding wheel driving and reversing module;
a grinding wheel oscillation module, which is arranged on the fine adjustment driving and reversing grinding wheel module and operates to axially move the grinding wheel back and forth;
the protective cover group is erected on the base to protect the grinding wheel;
a water supply module, which is arranged on the cover protecting group and sprays the grinding wheel and a copper foil electroplating wheel ground by the grinding wheel; and
an automatic control module electrically connected to the grinding wheel rotation module, the first advancing/retreating grinding wheel module, the fine-tuning advancing/retreating grinding wheel module, the second advancing/retreating grinding wheel module, the grinding wheel oscillation module and the water supply module for controlling the operation of the electrically connected modules in accordance with a set mode.
2. The automated dry-wet copper foil electroplating wheel grinder of claim 1, wherein the first forward-backward grinding wheel module further comprises:
a first servo motor;
a first speed reducer connected to the first servo motor;
the first low-clearance ball screw group and the two groups of linear sliding rail sliding seats are connected with the first speed reducer and the grinding wheel rotating module, and the position of the grinding wheel rotating module is adjusted under the driving of the first speed reducer; and
and the two first low-clearance angle-fixed sliding rails are fixed on the base, and the extending direction of each first low-clearance angle-fixed sliding rail is parallel to the first low-clearance ball screw group.
3. The automated dry-wet copper foil electroplating wheel grinder of claim 1, wherein the second advancing-retreating grinding wheel module further comprises:
a second servo motor;
a second speed reducer connected with the second servo motor;
a second low clearance ball screw group and two groups of linear slide rail sliding seats which are connected with the second speed reducer and the fine adjustment advancing and retreating grinding wheel module and are driven by the second speed reducer to adjust the position of the fine adjustment advancing and retreating grinding wheel module; and
and the two second low-clearance angle-fixed sliding rails are fixed on the base, and the extending direction of each second low-clearance angle-fixed sliding rail is parallel to the second low-clearance ball screw group.
4. The automated dry-wet copper foil electroplating wheel grinder of claim 2, wherein the grinding wheel rotation module further comprises:
a first n-shaped high-strength base which can move on the two first low-clearance angle-fixed slide rails;
a first variable frequency motor;
a first hollow speed reducer connected with the first variable frequency motor and arranged on the first n-shaped high-strength base;
a first pulley having a central portion connected to the first shaft end;
the second belt pulley is connected with a rotating shaft of the first hollow speed reducer;
a first timing belt connecting the first belt pulley and the second belt pulley;
two third low clearance angle-fixed slide rails installed on the first n-shaped high strength base, the extension direction of each third low clearance angle-fixed slide rail is substantially vertical to the first low clearance angle-fixed slide rail; and
a first automatic centering bearing which can move on the two third low clearance angle fixed slide rails, wherein the central part of the first automatic centering bearing clamps the rotating shaft and allows the rotating shaft to rotate.
5. The automated dry-wet copper foil electroplating wheel grinder of claim 3, wherein the fine-tuning grinding wheel module further comprises:
a second n-shaped high-strength base which can move on the two second low-clearance angle-fixed slide rails;
two fourth low clearance angle-fixed slide rails installed on the second n-shaped high strength base, the extending direction of each fourth low clearance angle-fixed slide rail is vertical to the second low clearance angle-fixed slide rail;
the fixing plate is movably arranged on the two fourth low-clearance angle fixed slide rails;
the sliding rail is arranged above the fixed plate, and the extending direction of the sliding rail is parallel to the second low clearance angle fixed slide rail;
a third servo motor;
a third speed reducer connected with the third servo motor and fixed on the second reversed U-shaped high-strength base; and
a second automatic core-aligning bearing movably arranged on the sliding rail and connected with the third speed reducer, and the position of the second automatic core-aligning bearing is finely adjusted by the push-pull of the third speed reducer, and the central part of the second automatic core-aligning bearing clamps the rotating shaft and allows the rotating shaft to rotate but can not move in the axial direction.
6. The automated dry-wet copper foil electroplating wheel grinder of claim 5, wherein the grinding wheel oscillation module further comprises:
a second variable frequency motor;
a second hollow speed reducer connected with the second variable frequency motor and arranged on the second n-shaped high-strength base;
a cam group, which operates to move the second automatic core-aligning bearing back and forth;
a third pulley, the central part of which is connected with a cam of the cam group;
the fourth belt pulley is connected with a rotating shaft of the second hollow speed reducer; and
a second timing belt connecting the third belt pulley and the fourth belt pulley.
7. The automated dry-wet copper foil electroplating wheel grinder of claim 1, wherein the cover set further comprises:
the vertical plate is arranged on the base; and
and the protecting cover is arranged above the vertical plate and can rotate relative to the vertical plate.
8. The automated dry-wet copper foil electroplating wheel grinder of claim 1, wherein the water supply module further comprises:
one end of the water inlet pipe is externally connected with an external water source;
a first spraying pipe, one end of which is closed, the other end of which is forked with the other end of the water inlet pipe and is provided with a plurality of openings for spraying the grinding wheel;
a first electromagnetic valve for controlling the inflow of water from the water inlet pipe, which is arranged on the first spray pipe;
a first water quantity regulating valve for regulating the quantity of water sprayed out from the open pore of the first spray pipe, which is arranged on the first spray pipe;
one end of the second spraying pipe is closed, the other end of the second spraying pipe is connected to the other end of the water inlet pipe in a forking mode, and a plurality of openings are formed in the second spraying pipe so as to spray the copper foil electroplating wheel;
a second electromagnetic valve for controlling the inflow of water from the water inlet pipe, which is arranged on the second spray pipe; and
and the second water quantity regulating valve is used for regulating the water quantity sprayed out from the open pore of the second spraying pipe and is arranged on the second spraying pipe.
9. The automated dry-wet copper foil electroplating wheel grinder of claim 1, wherein the automatic control module further comprises:
a chassis;
a control panel for setting the setting mode and displaying the operation state of each electrically connected module, which is arranged on the case;
the power control system is arranged in the case, is electrically connected to the control panel, and receives the set mode to provide power to control the modules which operate according to time;
the computing system is arranged in the case and is electrically connected to the power control system; and
and the main power supply button is electrically connected with the electric control system and is used for controlling the operation of the electric control system by opening and closing.
10. The automated dry-wet copper foil electroplating wheel grinder of claim 1, further comprising two waste water collecting boxes for collecting waste water flowing down from the cover protecting group, the copper foil electroplating wheel or the grinding wheel, installed at both sides of the base.
11. The automated dry-wet copper foil electroplating wheel grinder of claim 5, further comprising:
the front limit proximity switch is arranged on one side of the base;
the rear limit proximity switch is arranged on one side of the base;
an origin proximity switch is disposed on one side of the base.
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CN202020097460.1U CN211805182U (en) | 2020-01-16 | 2020-01-16 | Automatic dry-wet copper foil electroplating wheel grinding machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112743404A (en) * | 2020-12-18 | 2021-05-04 | 九江德福科技股份有限公司 | Online dry-wet polishing and grinding device for electrolytic copper foil cathode roller |
CN118391879A (en) * | 2024-06-27 | 2024-07-26 | 江苏三层科技有限公司 | Drying device of compound copper foil |
-
2020
- 2020-01-16 CN CN202020097460.1U patent/CN211805182U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112743404A (en) * | 2020-12-18 | 2021-05-04 | 九江德福科技股份有限公司 | Online dry-wet polishing and grinding device for electrolytic copper foil cathode roller |
CN118391879A (en) * | 2024-06-27 | 2024-07-26 | 江苏三层科技有限公司 | Drying device of compound copper foil |
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