CN211800796U

CN211800796U - Plant extract reactor

Info

Publication number: CN211800796U
Application number: CN202020011422.XU
Authority: CN
Inventors: 顾正兵; 梁延春; 刘艳芳; 陶月红; 徐丽丽
Original assignee: Jiangsu Yongjian Pharmaceutical Technology Co ltd
Current assignee: Jiangsu Yongjian Pharmaceutical Technology Co ltd
Priority date: 2020-01-03
Filing date: 2020-01-03
Publication date: 2020-10-30
Anticipated expiration: 2030-01-03

Abstract

The utility model discloses a plant extract reactor, which belongs to the technical field of plant extraction reactors, and comprises a fixed base, wherein the top of the fixed base is provided with a fixed frame, the middle end of the fixed frame is provided with a control box, the top end of the fixed frame is provided with a crushing box, the utility model utilizes a heating plate, a heat preservation plate and a temperature sensor to measure the temperature inside a reaction tank by the temperature sensor, then the measured temperature is displayed by a display panel on the control box, corresponding instructions are sent to the heating plate by a controller according to the measured temperature, the interior of the reaction tank is heated, the interior of the reaction tank is processed at constant temperature by the heat preservation plate, the reaction speed inside the reaction tank is accelerated, the extraction progress is accelerated, a vibration plate and a vibration motor are arranged, and the filter holes on the plant extract filter plate are effectively prevented from being blocked under the action of the vibration motor, influence the flow of the extracting solution and improve the filtering efficiency.

Description

Plant extract reactor

Technical Field

The utility model belongs to the technical field of the plant extraction reactor, concretely relates to plant extract product reactor.

Background

The plant extract refers to a substance extracted or processed from a plant (whole or a part of the plant) by using a proper solvent or method, and can be used in the pharmaceutical industry, the food industry, the health industry, the beauty industry and other industries. The plant extract is a product formed by taking plants as raw materials, directionally obtaining and concentrating one or more active ingredients in the plants through a physical and chemical extraction and separation process according to the requirements of the application of an extracted final product, and not changing the structures of the active ingredients.

The prior art has the following problems: the existing plant extraction reactor generally adopts the steps of firstly crushing, then reacting with a solvent, and finally filtering, wherein the crushed raw materials and the solvent react slowly in the process, and then the blockage phenomenon is easy to occur in the filtering process.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides a plant extract reactor, which has the characteristics of quick reaction and blockage prevention.

In order to achieve the above object, the utility model provides a following technical scheme: a plant extract reactor comprises a fixed base, wherein a fixed frame is arranged at the top of the fixed base, a control box is arranged at the middle end of the fixed frame, a crushing box is arranged at the top end of the fixed frame, a crushing motor is arranged at the top end of the crushing box, a first rotating shaft is arranged at the lower end of the crushing motor, crushing knives are arranged on two sides of the first rotating shaft, a charging opening is arranged at the upper end of the side surface of the crushing box, a blanking channel is arranged at the lower end of the crushing box, a reaction tank is installed at the lower end of the blanking channel, a stirring motor is arranged in the middle of the top of the reaction tank, a second rotating shaft is arranged at the lower end of the stirring motor, stirrers are arranged on two sides of the second rotating shaft, a temperature sensor is arranged at the lower end of the second rotating shaft, one side that the retort outer wall was kept away from to the hot plate is provided with the heated board, the lower extreme of retort is provided with the filter tube, the middle part of filter tube is provided with the vibration dish, one side of vibration dish is provided with vibrating motor, vibrating motor's lower extreme is provided with the support frame, the upper end and the lower extreme of filter tube respectively are provided with the filter dish, one side that vibrating motor was kept away from to the filter tube is provided with the cinder notch, the lower extreme of filter tube is provided with down flow channel, one side of down flow channel is provided with the ooff valve.

Preferably, unable adjustment base passes through rag bolt with the mount and is connected, the middle-end embedding fixed control case of mount, the mount passes through shielded metal arc welding with crushing case and is connected.

Preferably, crushing motor and pivot formula structure as an organic whole, it is connected through the fusion welding with the charge door to smash the case, it is connected through the fusion welding with the unloading passageway to smash the case.

Preferably, the blanking channel 6 is connected with the reaction tank 18 through welding rod arc welding, the reaction tank 18 is fixedly connected with the stirring motor 25 through bolts, the stirring motor 25 and the second rotating shaft 21 are of an integrated structure, and the reaction tank 18 is connected with the solvent feeding port 24 through brazing.

Preferably, the reaction tank 18 is connected with the heat-insulating layer 22 through bolts, the heat-insulating layer 22 is fixed with the heating plate 23 through bolts, and the reaction tank 18 is connected with the filter pipe 17 through bolts.

Preferably, the filter pipe is connected with the vibration disc through threads, the vibration disc and the vibration motor are of an integrated structure, the filter pipe is fixedly connected with the filter disc through bolts, the filter pipe is fixed with the downstream channel through brazing, and the downstream channel is connected with the switch valve through threads.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a set up the hot plate, heated board and temperature sensor, utilize temperature sensor to the measurement of the inside temperature of retort, show the display panel of the temperature of surveying on through the control box again, assign corresponding instruction to the hot plate through the controller according to surveying the temperature, heat retort inside, again by the heated board to the inside constant temperature processing of retort, accelerate the inside reaction rate of retort, accelerate and draw the progress, set up vibration dish and vibrating motor again, under vibrating motor's effect, effectively prevent the filtration pore of crossing on the plant extract product filter plate and block up, influence the flow of extract, and the filtration efficiency is improved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged structural view of the point A of FIG. 1 according to the present invention;

FIG. 3 is a schematic diagram of the circuit connection structure of the plant extraction reactor of the present invention;

in the figure: 1. a grinding motor; 2. a crushing box; 3. a feed inlet; 4. a first rotating shaft; 5. a crushing knife; 6. a blanking channel; 7. a control box; 8. a fixed mount; 9. a fixed base; 10. a slag discharge port; 11. a vibrating pan; 12. a filter tray; 13. an on-off valve; 14. a down flow path; 15. a support frame; 16. a vibration motor; 17. a filter tube; 18. a reaction tank; 19. a temperature sensor; 20. a stirrer; 21. a second rotating shaft; 22. a thermal insulation board; 23. heating plates; 24. a solvent addition port; 25. a stirring motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides the following technical solutions: a plant extract reactor comprises a fixed base 9, wherein a fixed frame 8 is arranged at the top of the fixed base 9, a control box 7 is arranged at the middle end of the fixed frame 8, a crushing box 2 is arranged at the top end of the fixed frame 8, the fixed base 9 is connected with the fixed frame 8 through foundation bolts in order to fixedly connect the fixed frame 8, the middle end of the fixed frame 8 is embedded into the fixed control box 7, and the fixed frame 8 is connected with the crushing box 2 through welding rod arc welding; the top end of the crushing box 2 is provided with a crushing motor 1, the lower end of the crushing motor 1 is provided with a rotating shaft I4, two sides of the rotating shaft I4 are provided with crushing cutters 5, the upper end of the side surface of the crushing box 2 is provided with a feed opening 3, the lower end of the crushing box 2 is provided with a blanking channel 6, in order to crush raw materials, the raw materials are extracted and processed in the next step, the crushing motor 1 and the rotating shaft I4 are of an integrated structure, the crushing box 2 is connected with the feed opening 3 through fusion welding, and the crushing box 2 is fixedly connected with the blanking channel 6 through fusion; a reaction tank 18 is arranged at the lower end of the blanking channel 6, a stirring motor 25 is arranged in the middle of the top of the reaction tank 18, a second rotating shaft 21 is arranged at the lower end of the stirring motor 25, stirrers 20 are arranged on two sides of the second rotating shaft 21, a temperature sensor 19 is arranged on the inner wall of the reaction tank 18, a solvent adding port 24 is arranged on one side of the top of the reaction tank 18, in order to improve the plant extraction progress, the blanking channel 6 is connected with the reaction tank 18 through welding rod arc welding, the reaction tank 18 is fixedly connected with the stirring motor 25 through bolts, the stirring motor 25 and the second rotating shaft 21 are of an integrated structure, and the reaction tank 18 is connected with the solvent; a heating plate 23 is arranged on the outer surface of the reaction tank 18, a heat insulation plate 22 is arranged on one side, away from the outer wall of the reaction tank 18, of the heating plate 23, a filter pipe 17 is arranged at the lower end of the reaction tank 18, in order to further accelerate the reaction of the crushed raw materials and the solvent, the reaction tank 18 is connected with the heat insulation plate 22 through bolts, the heat insulation plate 22 is fixed with the heating plate 23 through bolts, and the reaction tank 18 is connected with the filter pipe 17 through bolts; the middle part of the filter pipe 17 is provided with a vibration disc 11, one side of the vibration disc 11 is provided with a vibration motor 16, the lower end of the vibration motor 16 is provided with a support frame 15, the upper end and the lower end of the filter pipe 17 are respectively provided with a filter disc 12, one side of the filter pipe 17, which is far away from the vibration motor 16, is provided with a slag discharge port 10, the lower end of the filter pipe 17 is provided with a downstream passage 14, one side of the downstream passage 14 is provided with a switch valve 13, in order to prevent the filter disc 12 from being blocked during filtering and influence the working process, the filter pipe 17 is connected with the vibration disc 11 through threads, the vibration disc 11 and the vibration motor 16 are of an integrated structure, the filter pipe 17 and the downstream passage 14 are fixed through brazing, and the downstream passage 14.

The utility model discloses well control box 7 is the wide application that has disclosed and the known technique of daily life, and its theory of operation is: various devices are controlled in a short-range or long-range mode through a control console button switch, the mechanical motion of a motor and the like is mainly controlled, and in the embodiment, a control box 7 adopts an electromagnetic valve control box YZDC-4.

The utility model discloses well agitator 20 is the wide application that has disclosed and the known technique of daily life, and its theory of operation is: the mixing is carried out by means of a blade consisting of two blades, which are turned at 45 ° or 60 ° in opposite directions, thus generating an axial flow, the stirrer 20 being in this case a pitched blade stirrer.

The utility model discloses well thermal-insulation plate 22 is the known technique of wide application and daily life that has disclosed, and its theory of operation is: the heat insulation plate 22 is a rubber-plastic heat insulation plate in the embodiment, and the heat insulation plate is made of solid materials and has the advantages that the heat conductivity is low due to the fact that air in a static state and most of gases such as carbon dioxide and nitrogen are used, the convection performance and the infrared ray transmitting performance of the air are limited through a special structure, and the purpose of heat insulation is achieved.

The utility model discloses well heating panel 23 is the known technique of wide application and daily life that has disclosed, and its theory of operation is: the heating plate 24 in this example is a carbon crystal heating plate, which operates by the electrothermal effect (i.e., the phenomenon that when an applied electric field causes a change in the permanent polarization strength under adiabatic conditions, the temperature of a pyroelectric body changes).

The utility model discloses well temperature sensor 25 is the wide application that has disclosed and the known technique of daily life, and its theory of operation is: by sensing the temperature and converting the sensed temperature into a temperature sensing element that can be used as an output signal to transmit to the interior, the temperature sensor 25 in this example employs a 485 single temperature ultra-wide temperature transmitter RS-WD-N01-6-5

The utility model discloses a theory of operation and use flow: when the device is used, firstly, plant raw materials are put into the feeding port 3, under the action of the crushing motor 1, the rotating shaft I4 drives the crushing cutter 5 to crush the plant raw materials, the crushed plant raw materials enter the reaction tank 18 through the feeding channel 6 to react with a solvent added through the solvent adding port 24, meanwhile, the temperature sensor 19 is started, the temperature inside the reaction tank 18 is sensed through the temperature sensor 19, the temperature is displayed on the control box 7, the actual temperature is compared with the ideal temperature, when the ideal temperature is not reached, the heating plate 23 is set through the control box 7 until the ideal temperature of the reaction is met, then the heat insulation plate 22 is used for carrying out constant temperature treatment on the inside of the reaction tank 18, meanwhile, the vibration motor 16 is started, the vibration disc 11 is driven by the vibration motor 16 to vibrate, and the vibration disc 11 enables the filter disc 12 of the plant extracts to vibrate therewith, effectively prevent the filtration pores on the filtration disk 12 of the plant extract from being blocked to influence the flow of the extracting solution, and improve the filtration efficiency, and the filtered extract is delivered out through the lower flow passage 14.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Plant extract reactor, comprising a fixed base (9), characterized in that: the top of the fixed base (9) is provided with a fixed frame (8), the middle end of the fixed frame (8) is provided with a control box (7), the top of the fixed frame (8) is provided with a crushing box (2), the top of the crushing box (2) is provided with a crushing motor (1), the lower end of the crushing motor (1) is provided with a first rotating shaft (4), the two sides of the first rotating shaft (4) are provided with crushing cutters (5), the upper end of the side surface of the crushing box (2) is provided with a feed inlet (3), the lower end of the crushing box (2) is provided with a blanking channel (6), the lower end of the blanking channel (6) is provided with a reaction tank (18), the middle of the top of the reaction tank (18) is provided with a stirring motor (25), the lower end of the stirring motor (25) is provided with a second rotating shaft (21), the two sides of the second, the inner wall of retort (18) is provided with temperature sensor (19), top one side of retort (18) is provided with solvent inlet (24), retort (18) external surface is provided with hot plate (23), one side that retort (18) outer wall was kept away from in hot plate (23) is provided with heated board (22), the lower extreme of retort (18) is provided with filter tube (17), the middle part of filter tube (17) is provided with vibration dish (11), one side of vibration dish (11) is provided with vibrating motor (16), the lower extreme of vibrating motor (16) is provided with support frame (15), the upper end and the lower extreme of filter tube (17) respectively are provided with filter dish (12), one side that vibrating motor (16) were kept away from in filter tube (17) is provided with row cinder notch (10), the lower extreme of filter tube (17) is provided with downflow pass (14), one side of the lower flow channel (14) is provided with a switch valve (13).

2. A plant extract reactor as claimed in claim 1, wherein: the fixing base (9) is connected with the fixing frame (8) through foundation bolts, the middle end of the fixing frame (8) is embedded into the fixing control box (7), and the fixing frame (8) is connected with the crushing box (2) through welding rod arc welding.

3. A plant extract reactor as claimed in claim 1, wherein: smash motor (1) and pivot (4) formula structure as an organic whole, it is connected through fusion welding with charge door (3) to smash case (2), it is connected through fusion welding fixed connection with unloading passageway (6) to smash case (2).

4. A plant extract reactor as claimed in claim 1, wherein: unloading passageway (6) are connected through shielded metal arc welding with retort (18), retort (18) pass through bolt fixed connection with agitator motor (25), agitator motor (25) and second (21) formula structure as an organic whole of pivot, retort (18) are connected through brazing with solvent inlet (24).

5. A plant extract reactor as claimed in claim 1, wherein: the reaction tank (18) is connected with the heat insulation plate (22) through bolts, the heat insulation plate (22) is fixed with the heating plate (23) through bolts, and the reaction tank (18) is connected with the filter pipe (17) through bolts.

6. A plant extract reactor as claimed in claim 1, wherein: the filter pipe (17) is connected with the vibration disc (11) through threads, the vibration disc (11) and the vibration motor (16) are of an integrated structure, the filter pipe (17) and the lower flow channel (14) are fixed through brazing, and the lower flow channel (14) is connected with the switch valve (13) through threads.