CN211789945U - Coaxial cable terminal crimping and tin immersion integrated machine - Google Patents
Coaxial cable terminal crimping and tin immersion integrated machine Download PDFInfo
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- CN211789945U CN211789945U CN202020619760.1U CN202020619760U CN211789945U CN 211789945 U CN211789945 U CN 211789945U CN 202020619760 U CN202020619760 U CN 202020619760U CN 211789945 U CN211789945 U CN 211789945U
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Abstract
The utility model belongs to cable processing equipment field especially relates to coaxial cable beats and holds wicking all-in-one, include: the automatic wire cutting machine comprises a machine base, a rotary cutting and conveying device, a first rotary disc mechanism, a first wire clamping mechanism, a first clamp opening mechanism, a cutting and stripping mechanism, a first rotary cutting and stripping mechanism, a first end beating mechanism, a second end beating mechanism, a transfer mechanism, a second clamp opening mechanism, a second rotary disc mechanism, a second wire clamping mechanism, a first soldering flux dipping mechanism, a first tin dipping mechanism, a second rotary cutting and stripping mechanism, a second soldering flux dipping mechanism, a second tin dipping mechanism, a third clamp opening mechanism and a material taking manipulator; the full-automatic processing is realized, the labor is reduced, the efficiency is improved, and the cost is reduced; it is also possible to effectively prevent excessive soldering from being connected to other electronic components.
Description
Technical Field
The utility model belongs to wire processing machinery especially relates to coaxial cable beats and holds wicking all-in-one.
Background
Coaxial cables are widely used in electronic information equipment at present, one end of the coaxial cable is riveted with a miniature coaxial connector, the other end of the coaxial cable needs to strip out a conductor and a shielding braided layer, and the braided layer and the conductor are both stained with soldering tin. The processing technology of the coaxial cable comprises the steps of cutting the cable into fixed lengths through a cutting and stripping machine, stripping the insulating skins at two ends, completing the riveting of the coaxial connector at one end of the cable through two different end-beating machines, and manually immersing the other end of the cable in tin to complete the processing of the coaxial cable. However, in the prior art, after the end punching is finished, the tin immersion is manually finished, so that only semi-automatic processing can be realized, and the efficiency is low; the braided layer and the conductor of the cable are stripped by a stripping machine, and then are stained with soldering flux, so that the braided layer and the conductor are stained with tin together, liquid tin is stained on the braided layer and the conductor, and the tin end can droop after the braided layer is stained with tin, so that the tin flows to the front end, the tin at the front end of the braided layer is piled up, and the braided layer is net-shaped, so that the adsorption amount of the braided layer and the conductor is too large; therefore, when the braided layer is soldered on the circuit board, the area of tin is large after the braided layer is soldered due to excessive tin, and the tin soldered on the braided shielding layer is connected to other electronic components due to the arrangement of the tin, thereby causing a problem of short circuit of the circuit.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a coaxial cable beats end wicking all-in-one aims at solving present coaxial cable and adds man-hour, and is inefficient to the problem that machining precision is low.
In order to achieve the above object, an embodiment of the utility model provides a coaxial cable beats end wicking all-in-one, include: the automatic wire cutting machine comprises a machine base, a rotary cutting and conveying device, a first rotary disc mechanism, a first wire clamping mechanism, a first clamp opening mechanism, a cutting and stripping mechanism, a first rotary cutting and stripping mechanism, a first end beating mechanism, a second end beating mechanism, a transfer mechanism, a second clamp opening mechanism, a second rotary disc mechanism, a second wire clamping mechanism, a first soldering flux dipping mechanism, a first tin dipping mechanism, a second rotary cutting and stripping mechanism, a second soldering flux dipping mechanism, a second tin dipping mechanism, a third clamp opening mechanism and a material taking manipulator; the first turntable mechanism and the second turntable mechanism are arranged on the base, and the plurality of first wire clamping mechanisms are uniformly arranged along the outer edge of the turntable of the first turntable mechanism; the rotary cutting conveying device, the peeling mechanism, the first rotary cutting mechanism, the first end beating mechanism, the second end beating mechanism and the transfer mechanism are sequentially arranged on the machine base along a rotary disc of the first rotary disc mechanism; the first clamp opening mechanism is arranged at the front end of the rotary cutting conveying device and used for opening the first wire clamping mechanism at the front end of the rotary cutting conveying device; a plurality of second wire clamping mechanisms are uniformly arranged along the outer edge of the rotary disc of the second rotary disc mechanism; the second clamping opening mechanism is arranged at the bottom end of the transfer mechanism and used for opening the first wire clamping mechanism and the second wire clamping mechanism which are positioned at the bottom end of the clamping end of the transfer mechanism; the first soldering flux dipping mechanism, the first tin dipping mechanism, the second rotary cutting and stripping mechanism, the second soldering flux dipping mechanism, the second tin dipping mechanism and the material taking manipulator are sequentially arranged on the machine base along a turntable of the second turntable mechanism; the third opening clamping mechanism is arranged at the front end of the material taking manipulator and used for opening the second wire clamping mechanism located at the bottom end of the material taking manipulator.
Further, the second end-opening mechanism includes: the supporting seat is arranged on the base;
the guide seat is arranged on the support seat, and a support table extends outwards from the lower end of the front side of the guide seat;
the limiting plate is arranged at the upper end of the front side of the guide seat, a limiting guide groove is formed by the limiting plate and the guide seat and used for guiding and limiting the material belt of the terminal, and the limiting guide groove is positioned above the supporting table;
the cutting and pushing mechanism is arranged on the guide seat, a sliding groove is formed in the guide seat, a punch of the cutting and pushing mechanism is arranged in the sliding groove in a sliding mode, and the sliding groove is located below the limiting guide groove;
the pressing mechanism is arranged on the guide seat, a pressing rod of the pressing mechanism penetrates through the limiting plate in a sliding mode, and when the pressing rod slides downwards, the lower end of the pressing rod is located at the front end of the sliding groove;
the riveting mechanism comprises a push-up mechanism and a riveting sliding block, the push-up mechanism is arranged on the supporting seat, the riveting sliding block is arranged at the front end of the guide seat in a sliding mode, a V-shaped riveting opening for riveting a terminal on a cable is formed in the upper end of the riveting sliding block, and the push-up mechanism is used for pushing the riveting sliding block to slide up and down;
the material belt conveying mechanism is arranged on the guide seat and used for conveying the terminal material belt; and the number of the first and second groups,
and the electric wire clamping mechanism is used for clamping the cable extending into the space between the pressure rod and the riveting sliding block.
Further, the guide seat comprises a base, a limiting seat and a front plate; the base is arranged on the supporting seat, the limiting seat and the front plate are both arranged on the base, the front plate is arranged at the front end of the limiting seat, and the front plate and the base form a supporting step; the sliding groove is arranged at the bottom of the limiting seat and penetrates through the front plate;
the base is also provided with a sliding limiting groove, and the front end of the sliding limiting groove is provided with a limiting surface; a sliding block is arranged in the sliding limiting groove in a sliding mode, and a pushing mechanism for pushing the sliding block to slide is arranged on the supporting seat; the front end of the sliding block is provided with a notch, the notch enables the sliding block to form two clamping arms, a guide mounting part is connected between the two clamping arms in a sliding mode, two clamping blocks are arranged on the guide mounting part in a relatively sliding mode, the two clamping blocks are provided with clamping parts extending to the supporting step, positioning openings are formed in opposite sides of the two clamping parts, and when the two clamping parts are clamped mutually, the two positioning openings form positioning cavities of positioning terminals; the outer sides of the two clamping blocks are provided with inclined planes attached to the clamping arms; the pushing mechanism pushes the sliding block and the guide mounting piece to slide, so that the two clamping blocks are limited at the end parts of the sliding limiting grooves, and the two clamping arms push the two clamping blocks to slide oppositely; a connecting piece for pulling the guide mounting piece to reset is further arranged between the sliding block and the guide mounting piece; and a return spring is arranged between the two clamping blocks.
Further, two the bottom of arm lock still is equipped with keeps away the sky the step of keeping away of direction installed part, the tail end of direction installed part is equipped with the connecting hole, the connecting piece stretches into with sliding in the connecting hole, the connecting piece stretches into the top of connecting hole one end is equipped with spacing incision, be equipped with on the direction installed part and stretch into spacing pin in the spacing incision, the cover is equipped with compression spring on the connecting piece, compression spring's one end with direction installed part butt, the other end with the slider butt.
Furthermore, the front end face of the punch is an inclined plane, and the inclined plane is connected with the bottom of the punch through an arc section.
Further, the material belt conveying mechanism comprises a mounting seat, a motor and a turntable; the installation seat is arranged on the guide seat, a clearance cavity is arranged in the guide seat, the motor is arranged on the installation seat, a rotating shaft extends into the clearance cavity, the rotary disc is connected with the rotating shaft of the motor, and a plurality of positioning pins are equidistantly arranged on the outer edge of the rotary disc; and the limiting plate is provided with an air-avoiding gap of the turntable.
Further, the second end-beating machine also comprises a front-back adjusting mechanism, an up-down moving mechanism and a CCD (charge coupled device) detecting mechanism; the up-down moving mechanism is arranged on a moving plate of the front-back adjusting mechanism, and the supporting seat is arranged on a lifting plate of the up-down moving mechanism; the CCD detection mechanism is arranged on the supporting seat, and a CCD camera of the CCD detection mechanism is positioned above the supporting table.
Furthermore, the turntable of the first turntable mechanism is also provided with guide pipes with the number equal to that of the first wire clamping mechanisms, and the end parts of the guide pipes extend to the clamping ends corresponding to the first wire clamping mechanisms.
Furthermore, the first flux dipping mechanism and the second flux dipping mechanism are both downward-pressing flux dipping structures with the same structure, and comprise a first lifting mechanism, a flux box, a supporting plate, a first cylinder and a first pressing plate; the first lifting mechanism is arranged in the base, and the lifting end of the first lifting mechanism penetrates through the top surface of the base; the scaling powder box is arranged at the lifting end of the first lifting mechanism, and a cavity with an upward opening is formed in the scaling powder box; the support plate is arranged on one side of the welding assistant box, the first air cylinder is arranged at the upper end of the support plate, the first pressing plate is arranged at the telescopic end of the first air cylinder, the bottom end of the first pressing plate is arranged above the cavity, and the bottom end of the first pressing plate is arranged at the V-shaped opening.
Furthermore, the first tin dipping mechanism and the second tin dipping mechanism are lifting tin dipping mechanisms with the same structure, and each tin dipping mechanism comprises a second lifting mechanism, a tin melting furnace, a mounting plate, a second cylinder and a second pressing plate; the second lifting mechanism is arranged in the base, the lifting end of the second lifting mechanism penetrates through the top of the base, the tin melting furnace is arranged at the lifting end of the second lifting mechanism, the mounting plate is arranged on the second lifting mechanism, the second air cylinder is arranged at the top of the mounting plate, the second pressing plate is arranged at the telescopic end of the second air cylinder, and the lower end of the second pressing plate extends to the upper part of the tin melting furnace; and a V-shaped opening is formed in the bottom end of the second pressing plate.
Further, still be equipped with stoving mechanism between first scaling powder mechanism of being stained with and the first mechanism of wicking, stoving mechanism is used for the stoving to be stained with the scaling powder on weaving the shielding layer.
The embodiment of the utility model provides a coaxial cable beats and holds above-mentioned one or more technical scheme in the wicking all-in-one and have following technological effect at least:
1. the cable is cut to a fixed length through the rotary cutting conveying device, notches are circularly cut at two ends of the cable, the outer insulating skin at one end of the cable is peeled off, the corresponding first wire clamping mechanism is opened through the first wire opening mechanism, the rotary cutting conveying device conveys the cut cable to the rotary disc of the first rotary disc mechanism, one end of the wire is clamped through the first wire clamping mechanism, and the rotary disc of the first rotary disc mechanism rotates to enable the cable to sequentially peel off the outer insulating skin at the end part of the cable through the cutting and peeling mechanism; stripping the shielding layer at the end part of the cable and the insulating layer of the wire core by the first rotary cutting and stripping mechanism; the plug body of the coaxial connector is riveted at the end part of the wire core through the first end forging mechanism; the plug body of the coaxial connector is inserted into the inner sleeve by the second end-crimping machine, and the shell is cut off and riveted at the end part of the cable. And the second opening and clamping mechanism opens the corresponding first wire clamping mechanism and the second wire clamping mechanism, and the transfer mechanism conveys the cable riveted with the coaxial connector to the corresponding second wire clamping mechanism on the second turntable mechanism, so that the second wire clamping mechanism clamps one end of the cable needing to be stained with tin. The turntable of the second turntable mechanism rotates, so that the cable sequentially passes through the first soldering flux dipping mechanism, and the first soldering flux dipping mechanism is used for dipping soldering flux on the exposed braided shielding layer after the cable is stripped; the tin immersion of the braided shielding layer is finished through a first tin immersion mechanism; the end part of the braided shielding layer soaked with the soldering tin is cut off by the second rotary-cutting stripping mechanism, and the conductor of the wire core is stripped; the second soldering flux dipping mechanism is used for finishing soldering flux dipping of the conductor of the cable core; then the second tin dipping mechanism is used for completing tin dipping of the conductor of the cable core; finally, opening the corresponding wire clamping mechanism through a third opening and clamping mechanism, and taking out the end-opened and tin-dipped cable by a material taking manipulator; and then realize full automated processing, reduce the manual work, raise the efficiency, the cost is reduced.
2. And after the braided shielding layer is subjected to tin immersion, the front ends of the braided shielding layer and the core insulating layer are cut off and stripped by a second rotary cutting and stripping mechanism. Therefore, the tin on the braided shielding layer is uniform, and excessive accumulation is avoided, so that when the braided shielding layer is welded on a circuit board, the braided shielding layer can be effectively prevented from being connected to other electronic elements due to excessive soldering tin.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is the structure diagram of the coaxial cable terminal-crimping and wicking all-in-one machine provided by the embodiment of the utility model.
Fig. 2 is a top view of the coaxial cable terminal-crimping and wicking all-in-one machine provided by the embodiment of the utility model.
Fig. 3 is a structural diagram of the turntable mechanism part of the coaxial cable end-beating and tin-dipping all-in-one machine provided by the embodiment of the utility model.
Fig. 4 is a structure diagram of a second end-bonding machine of the coaxial cable end-bonding and tin-dipping all-in-one machine provided by the embodiment of the utility model.
Fig. 5 is the embodiment of the utility model provides a coaxial cable beats end wicking all-in-one the second beat end mechanism and is provided with CCD detection mechanism's structure chart.
Fig. 6 is a structure diagram of the guiding seat of the coaxial cable end-beating and tin-dipping all-in-one machine provided by the embodiment of the utility model.
Fig. 7 is an exploded view of the guiding seat of the coaxial cable end-beating and wicking all-in-one machine provided by the embodiment of the present invention.
Fig. 8 is a structure diagram of the slider part of the coaxial cable terminal-crimping and wicking all-in-one machine provided by the embodiment of the present invention.
Fig. 9 is a structural diagram of the material belt conveying mechanism of the coaxial cable end-beating and tin-dipping all-in-one machine provided by the embodiment of the utility model.
Fig. 10 is a structural diagram of a soldering flux for the coaxial cable end-beating and tin-dipping all-in-one machine provided by the embodiment of the present invention.
Fig. 11 is a structural diagram of a wicking mechanism of the coaxial cable terminal wicking all-in-one machine provided by the embodiment of the utility model.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary and intended to explain the embodiments of the present invention and are not to be construed as limiting the present invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which is only for convenience in describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element so indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
In an embodiment of the present invention, as shown in fig. 1 to fig. 3, the coaxial cable terminal crimping and tin immersion integrated machine includes: the automatic wire-stripping machine comprises a machine base 100, a rotary-cut conveying device 110, a first rotary-cut mechanism 120, a first wire clamping mechanism 130, a first wire opening mechanism 140, a cutting and stripping mechanism 150, a first rotary-cut stripping mechanism 160, a first end-cutting mechanism 170, a second end-cutting mechanism 180, a transfer mechanism 190, a second wire opening mechanism 191, a second rotary-cut mechanism 200, a second wire clamping mechanism 210, a first soldering flux dipping mechanism 220, a first tin dipping mechanism 230, a second rotary-cut stripping mechanism 240, a second soldering flux dipping mechanism 250, a second tin dipping mechanism 260, a third wire opening mechanism 270 and a material taking manipulator 280. The first turntable mechanism 120 and the second turntable mechanism 200 are disposed on the base 100, and the plurality of first wire clamping mechanisms 130 are uniformly disposed along the outer edge of the turntable of the first turntable mechanism 120. The rotary cutting conveying device 110, the peeling mechanism 150, the first rotary cutting mechanism 160, the first end-beating mechanism 170, the second end-beating mechanism 180, and the transfer mechanism 190 are sequentially disposed on the machine base 100 along the rotary discs of the first rotary disc mechanism 120. The first clip opening mechanism 140 is disposed at the front end of the rotary-cut conveying device 110, and is configured to open the first wire clamping mechanism 130 at the front end of the rotary-cut conveying device 110. The rotary cutting and conveying device 110 cuts the cable to a fixed length, cuts are circularly cut at two ends of the cable, an outer insulating skin at one end of the cable is peeled off, the corresponding first wire clamping mechanism 130 is opened through the first wire opening mechanism 140, the rotary cutting and conveying device 110 conveys the cut cable to a rotary disc of the first rotary disc mechanism 120, one end of the wire is clamped through the first wire clamping mechanism 130, and the rotary disc of the first rotary disc mechanism 120 rotates to enable the cable to sequentially pass through the cutting and peeling mechanism 150 to peel off the outer insulating skin at the end part of the cable; the shielding layer at the end part of the cable and the insulating layer of the core are peeled off by the first rotary peeling mechanism 160; the first end-forging mechanism 170 rivets the plug body of the coaxial connector to the end of the wire core; the second end-beating mechanism 180 inserts the plug body of the coaxial connector into the inner sleeve through the second end-beating mechanism 180, and cuts off the shell of the coaxial connector to be riveted, and rivets the shell at the end of the cable.
A plurality of the second thread clamping mechanisms 210 are uniformly arranged along the outer edge of the turntable of the second turntable mechanism 200. The second opening and clamping mechanism 191 is disposed at the bottom end of the transfer mechanism 190, and is configured to open the first wire clamping mechanism 130 and the second wire clamping mechanism 21 at the bottom end of the clamping end of the transfer mechanism 190. The first soldering flux dipping mechanism 220, the first tin dipping mechanism 230, the second rotary peeling mechanism 240, the second soldering flux dipping mechanism 250, the second tin dipping mechanism 260 and the material taking manipulator 280 are sequentially arranged on the machine base 100 along the rotary disc of the second rotary disc mechanism 200. The third opening and clamping mechanism 270 is disposed at the front end of the material taking manipulator 270, and is configured to open the second wire clamping mechanism 210 located at the bottom end of the material taking manipulator 280. The second opening mechanism 191 opens the corresponding first wire clamping mechanism 130 and the second wire clamping mechanism 210, and the transfer mechanism 190 conveys the cable riveted with the coaxial connector to the corresponding second wire clamping mechanism 210 on the second turntable mechanism 200, so that the second wire clamping mechanism 210 clamps one end of the cable needing to be stained with tin. The turntable of the second turntable mechanism 200 rotates, so that the cable sequentially passes through the first soldering flux dipping mechanism 220, and the first soldering flux dipping mechanism 220 dips soldering flux on the exposed braided shielding layer after the cable is stripped; the braided shielding layer is subjected to tin immersion through the first tin immersion mechanism 230; the second rotary peeling mechanism 240 cuts off the end of the braided shielding layer soaked with the soldering tin and peels off the conductor of the wire core; the flux is stained on the conductor of the cable core by the second flux staining mechanism 250; then the second tin dipping mechanism 260 is used for completing the tin dipping of the conductor of the cable core; finally, the third opening and clamping mechanism 270 opens the corresponding second wire clamping mechanism 210, and the material taking manipulator 280 takes out the cable subjected to end opening and tin immersion; and then realize full automated processing, reduce the manual work, raise the efficiency, the cost is reduced. After the braided shielding layer is completely dipped in tin, the second rotary peeling mechanism 240 cuts off the front ends of the braided shielding layer and the core insulating layer and peels off the front ends. Therefore, the tin on the braided shielding layer is uniform, and excessive accumulation is avoided, so that when the braided shielding layer is welded on a circuit board, the braided shielding layer can be effectively prevented from being connected to other electronic elements due to excessive soldering tin. Specifically, the first end-cutting mechanism 170, the rotary cutting and conveying device 110, the unclamping mechanism, the rotating disc mechanism, and the rotary peeling mechanism in this embodiment are all the prior art, and therefore, the description thereof is not repeated in this embodiment.
Further, referring to fig. 4 to 9, the second end-beating mechanism 180 includes a support base 181, a guide base 182, a limit plate 183, a shearing and pushing mechanism 184, a pressing mechanism 185, a riveting mechanism 186, a material belt conveying mechanism 187, and a wire clamping mechanism 188. Wherein: the supporting base 181 is disposed on the base 100. The guide seat 182 is disposed on the support seat 181, and a support platform 1820 extends outward from a lower end of a front side of the guide seat 182. The limiting plate 183 is disposed at the upper end of the front side of the guiding seat 182, and the limiting plate 183 and the guiding seat 182 form a limiting guiding groove 1830 for guiding and limiting the material strip of the terminal, and the limiting guiding groove 1830 is located above the supporting table 1820. The shear pushing mechanism 184 is disposed on the guide seat 182, a sliding slot 1821 is disposed in the guide seat 182, the punch 1840 of the shear pushing mechanism 184 is slidably disposed in the sliding slot 1821, and the sliding slot 1821 is located below the limit guide slot 1830. Specifically, the power mechanism of the shearing and pushing mechanism 184 pushes the punch 1840 to slide in the chute 1821; the power mechanism is arranged on the supporting seat 181; specifically, the power mechanism is any one of an air cylinder, a hydraulic cylinder, an electric cylinder or an electric cam mechanism. The pressing mechanism 185 is disposed on the guide seat 182, a pressing rod 1850 of the pressing mechanism 185 slidably penetrates the limiting plate 183, and when the pressing rod 1850 slides downward, the lower end of the pressing rod 1850 is located at the front end of the sliding slot 1821. Specifically, the air cylinder 1851 of the pressing mechanism 185 pushes the pressing rod 1850 to slide up and down. Riveting mechanism 186, including push-up mechanism 1860 and riveting slider 1861, push-up mechanism 1860 locates on the supporting seat 181, the gliding setting of riveting slider 1861 is in the front end of guide holder 182, the upper end of riveting slider 1861 is equipped with the V type riveting mouth that is used for the riveting terminal on the cable, push-up mechanism 1860 is used for promoting riveting slider 1861 slides up and down. The material tape conveying mechanism 187 is disposed on the guide seat 182, and is used for conveying the terminal material tape. The wire clamping mechanism 188 is used for clamping the cable extending between the compression bar 1850 and the riveting slider 1861. In this embodiment, the terminal material tape penetrates into the limiting guide groove 1830, and the terminal material tape is driven by the material tape conveying mechanism 187 to move step by step; the electric wire riveted with the plug body extends into the space between the compression bar 1850 and the riveting sliding block 1861, so that the plug body on the cable is positioned at the top end of the inner sleeve, and the electric wire is clamped by the electric wire clamping mechanism 880; the air cylinder 1851 of the pressing mechanism 850 pushes the pressing rod 1850 to move downwards, so that the pressing rod 1850 inserts the plug into the inner sleeve, the pressing rod 1850 retracts upwards, the power mechanism in the shearing and pushing mechanism 184 pushes the punch 1840 to push forwards, the punch 1840 cuts off the bent part, the bent part is bent on the electric wire, the pushing mechanism 1860 pushes the riveting slider 1861 to slide upwards, the V-shaped riveting port of the riveting slider 1861 extrudes the buckling part and the combining part on two sides of the bent part, so that the buckling part and the combining part are buckled on the electric wire, and the coaxial cable is processed. And the press rod 1850 in the pressing mechanism 185 makes the plug body and the inner sleeve completely matched, so when the bending part is bent and riveted, the problem that the plug body is deformed and even broken is effectively avoided, and the yield of the coaxial cable is ensured.
Further, the wire gripping mechanism 188 is a pneumatic gripping mechanism.
Referring to fig. 6 to 9, the guide seat 182 includes a base 1822, a stopper seat 1823, and a front plate 1824. The base 1822 is disposed on the supporting base 181, the position-limiting base 1823 and the front plate 1824 are both disposed on the base 1822, the front plate 1824 is disposed at a front end of the position-limiting base 1823, and the front plate 1824 and the base 1822 form a supporting base 1820; the sliding groove 1821 is disposed at the bottom of the limiting seat 1823, and the sliding groove 1821 penetrates through the front plate 1824. The base 1822 is further provided with a sliding limiting groove 1826, and the front end of the sliding limiting groove 1826 is provided with a limiting surface; a sliding block 1827 is arranged in the sliding limiting groove 1826 in a sliding manner, and a pushing mechanism for pushing the sliding block 1827 to slide is arranged on the supporting seat 181. The front end of the slider 1827 is provided with a notch, the notch enables the slider to form two clamping arms 1828, a guide installation part 1829 is connected between the two clamping arms 1828 in a sliding manner, the guide installation part 1829 is provided with two clamping blocks 18200 in a relatively sliding manner, the two clamping blocks 18200 are provided with clamping parts 18201 extending to the support step 1820, opposite sides of the two clamping parts 18201 are provided with positioning holes, and when the two clamping parts 18201 clamp each other, the two positioning holes form positioning cavities of the positioning terminals. The outer sides of the two clamping blocks 18200 are provided with inclined planes attached to the clamping arms 1828. The pushing mechanism pushes the sliding block 1827 and the guide mounting piece 1829 to slide, so that the two clamping blocks 18200 are limited at the ends of the slide limiting groove 1826, and the two clamping arms 1828 push the two clamping blocks 18200 to slide towards each other; a connector pulling the guide mounting piece 1829 to reset is further arranged between the sliding block 1827 and the guide mounting piece 1829; a return spring is arranged between the two clamping blocks 18200. In this embodiment, the material tape is pulled by the material tape conveying mechanism 187 to move, so that the outer shell to be riveted moves to the front end of the punch 1840, the pushing mechanism pushes the sliding block 1827, the two clamping portions 18201 extend forwards, the main body of the outer shell is located in the positioning cavity formed by the two positioning holes, the sliding block 1827 continues to slide, the two clamping blocks 18200 are pushed to move oppositely under the action of the inclined plane of the clamping block 18200, the shell is clamped, the shell is positioned, and the inner sleeve and the insert body are matched more tightly under the action of the clamping force. When the punch 1840 finishes bending the bent part of the shell, the shell can be prevented from being dislocated, and the riveting precision is improved.
Further, refer to fig. 7 and 8, two the bottom of arm lock 1828 still is equipped with the clearance step of direction installed part 1829, the tail end of direction installed part 1829 is equipped with the connecting hole, the connecting piece stretches into with sliding in the connecting hole, the connecting piece stretches into the top of connecting hole one end is equipped with spacing incision, be equipped with on the direction installed part 1829 and stretch into spacing pin in the spacing incision, the cover is equipped with compression spring on the connecting piece, compression spring's one end with direction installed part 1829 butt, the other end with slider 1827 butt. In this embodiment, when the pushing mechanism pushes the sliding block 1827 to slide, under the action of the compression spring, the guiding mounting element 1829 is also pushed, so that the clamping portions extend forward, when the clamping block 18200 is limited at the end of the sliding limiting groove 1826, the compression spring is compressed, the sliding block 1827 continues to slide forward, and the clamping arms press the two clamping blocks 18200, so that the two clamping portions 18201 clamp and position the main body of the housing.
Further, the front end face of the punch 1840 is an inclined face, and the inclined face is connected with the bottom of the punch through an arc section. In this embodiment, the end face of the punch 1840 is a bevel, so that the upper end of the punch 1840 forms a cutting edge, and when the punch 1840 slides out of the guide seat 182, the housing and the material belt are cut off by the cutting edge; under the drift 1840 continues to slide, the drift 1840 pushes the bending part of the shell to bend, and in the bending process, the bending part is gradually attached to the inclined surface of the drift 1840, so that the bending part can be bent along the inclined surface of the drift 1840, and the bending part is extruded through the arc section of the drift 1840, so that the bending part is bent at the top end of the main body, the deviation of the root position of the bending part is effectively avoided, and the bending precision and quality are further provided.
Further, the tape feeding mechanism 187 includes a mounting seat 1870, a motor 1871, and a turntable 1872. The mounting seat 1870 is arranged on the guide seat 182, a void-avoiding cavity is arranged in the guide seat 182, the motor 1871 is arranged on the mounting seat 1870, a rotating shaft extends into the void-avoiding cavity, the turntable 1872 is connected with the rotating shaft of the motor 1871, and a plurality of positioning pins 1873 are equidistantly arranged on the outer edge of the turntable 1872; the limiting plate 183 is provided with an air-avoiding notch for avoiding the turntable 1872. The terminal material belt passes through the limiting guide groove 1830, and when the rotary disc 1872 rotates, the positioning pin 1873 at the outer edge of the rotary disc 1872 is clamped into a process positioning hole of the material belt, and is rotated by the rotary disc 1872, so that the material belt is pulled to move in the limiting guide groove 1830, and when the rotary disc 1872 rotates by one position, the material belt is pulled to move by the distance of one station, so that continuous end punching is realized.
Further, referring to fig. 5, the second end-effector 180 further includes a front-back adjusting mechanism 1800, an up-down moving mechanism 1801, and a CCD detecting mechanism 1802; the up-down moving mechanism 1801 is arranged on the moving plate of the front-back adjusting mechanism 1800, and the supporting seat 181 is arranged on the lifting plate of the up-down moving mechanism 1801; the CCD detection mechanism 1802 is disposed on the support base 181, and a CCD camera of the CCD detection mechanism 1802 is located above the support base 1825. In this embodiment, when the wire clamping mechanism 188 clamps the cable, the CCD camera of the CCD detection mechanism 1802 captures the position of the clamp on the cable, and the control system controls the displacement of the front-back adjustment mechanism 1800, so as to adjust the position of the terminal, thereby ensuring the precision of the terminal. When the cable is in a beating end position, the up-down moving mechanism 1801 pushes the supporting seat 181 and the guiding seat 182 to move upwards, so that the cable can be prevented from being interfered by the shell when the cable extends into the beating end position, and the pressing rod 1850 in the pressing mechanism 185 is pressed downwards while the up-down moving mechanism 1802 pushes the supporting seat 181 to move upwards, so that the inserting body can be inserted into the inner sleeve, the cable is ensured to be in a horizontal state, the cable is prevented from being bent, and the large-end precision of the coaxial cable is further provided.
Furthermore, the rotating discs of the first rotating disc mechanism 120 are further provided with a number of guide tubes 121 equal to the number of the first wire clamping mechanisms 130, and the end portions of the guide tubes 121 extend to the clamping ends corresponding to the first wire clamping mechanisms 130. In this embodiment, when the rotary cutting and conveying mechanism 110 cuts off the cable and conveys the cable to the first wire clamping mechanism 130 for clamping, the other end of the cable extends into the conduit 121, and the cable is orderly collected by the conduit 121, so that the cable can be prevented from being bent. Facilitating the second wire clamping mechanism 210 to clamp the end of the wire.
Further, referring to fig. 1 and 10, the first flux dipping mechanism 220 and the second flux dipping mechanism 250 are both a press-down flux dipping structure having the same structure, and include a first lifting mechanism 2250, a flux box 2251, a support plate 2252, a first cylinder 2253, and a first pressing plate 2254. The first lifting mechanism 2250 is disposed in the base 100, and a lifting end of the first lifting mechanism 2250 penetrates through a top surface of the base 100; the soldering flux box 2251 is disposed at the lifting end of the first lifting mechanism 2250, and a cavity with an upward opening is formed in the soldering flux box 2251; the support plate 2252 is disposed at one side of the flux box 2251, the first cylinder 2253 is disposed at an upper end of the support plate 2252, the first pressing plate 2254 is disposed at a telescopic end of the first cylinder 2253, a bottom end of the first pressing plate 2254 is located above the cavity, and a bottom end of the first pressing plate 2284 is disposed at a V-shaped opening. In this embodiment, when the end of the cable moves above the flux box 2251, the first lifting mechanism 2250 pushes the flux box 2251 to move upward, and the first cylinder 2253 pushes the first lower pressing plate 2254 to press down the end of the cable, so that the end of the cable extends into the flux box 2251, thereby completing the flux-applying operation. Wherein the V-shaped opening is capable of automatically aligning the end of the cable. Further, the first lifting mechanism 2250 is an electric linear module.
Further, referring to fig. 1 and 11, the first wicking mechanism 223 and the second wicking mechanism 260 are lifting wicking mechanisms with the same structure, and each of the lifting wicking mechanisms includes a second lifting mechanism 2360, a solder melting furnace 2361, an installation plate 2362, a second cylinder 2363, and a second pressing plate 2364. The second lifting mechanism 2360 is arranged in the base 100, the lifting end of the second lifting mechanism 2360 penetrates through the top of the base 100, the tin melting furnace 2361 is arranged at the lifting end of the second lifting mechanism 2360, the mounting plate 2362 is arranged on the second lifting mechanism 2360, the second cylinder 2363 is arranged at the top of the mounting plate 2362, the second pressing plate 2364 is arranged at the telescopic end of the second cylinder 2363, and the lower end of the second pressing plate 2364 extends to the upper part of the tin melting furnace 2361; the bottom end of the second pressure plate 2364 is provided with a V-shaped opening. In this embodiment, when the end of the cable is transferred to the position above the tin melting furnace 2361, the second lifting mechanism 2260 pushes the tin melting furnace 2361 to ascend, the second cylinder 2363 pushes the second pressing plate 2264 to press downwards, and the second pressing plate 2364 pushes the end of the cable to stretch into the tin melting furnace 2361, so that tin dipping is completed. Further, the second lifting mechanism 2360 is an electric linear module.
Further, referring to fig. 2, a drying mechanism is further disposed between the first soldering flux dipping mechanism 220 and the first tin dipping mechanism 230, and the drying mechanism 290 is used for drying the soldering flux dipped on the woven shielding layer.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (11)
1. Coaxial cable beats end wicking all-in-one, its characterized in that includes: the automatic wire cutting machine comprises a machine base, a rotary cutting and conveying device, a first rotary disc mechanism, a first wire clamping mechanism, a first clamp opening mechanism, a cutting and stripping mechanism, a first rotary cutting and stripping mechanism, a first end beating mechanism, a second end beating mechanism, a transfer mechanism, a second clamp opening mechanism, a second rotary disc mechanism, a second wire clamping mechanism, a first soldering flux dipping mechanism, a first tin dipping mechanism, a second rotary cutting and stripping mechanism, a second soldering flux dipping mechanism, a second tin dipping mechanism, a third clamp opening mechanism and a material taking manipulator; the first turntable mechanism and the second turntable mechanism are arranged on the base, and the plurality of first wire clamping mechanisms are uniformly arranged along the outer edge of the turntable of the first turntable mechanism; the rotary cutting conveying device, the peeling mechanism, the first rotary cutting mechanism, the first end beating mechanism, the second end beating mechanism and the transfer mechanism are sequentially arranged on the machine base along a rotary disc of the first rotary disc mechanism; the first clamp opening mechanism is arranged at the front end of the rotary cutting conveying device and used for opening the first wire clamping mechanism at the front end of the rotary cutting conveying device; a plurality of second wire clamping mechanisms are uniformly arranged along the outer edge of the rotary disc of the second rotary disc mechanism; the second clamping opening mechanism is arranged at the bottom end of the transfer mechanism and used for opening the first wire clamping mechanism and the second wire clamping mechanism which are positioned at the bottom end of the clamping end of the transfer mechanism; the first soldering flux dipping mechanism, the first tin dipping mechanism, the second rotary cutting and stripping mechanism, the second soldering flux dipping mechanism, the second tin dipping mechanism and the material taking manipulator are sequentially arranged on the machine base along a turntable of the second turntable mechanism; the third opening clamping mechanism is arranged at the front end of the material taking manipulator and used for opening the second wire clamping mechanism located at the bottom end of the material taking manipulator.
2. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 1, wherein: the second end-opening mechanism includes:
the supporting seat is arranged on the base;
the guide seat is arranged on the support seat, and a support table extends outwards from the lower end of the front side of the guide seat;
the limiting plate is arranged at the upper end of the front side of the guide seat, a limiting guide groove is formed by the limiting plate and the guide seat and used for guiding and limiting the material belt of the terminal, and the limiting guide groove is positioned above the supporting table;
the cutting and pushing mechanism is arranged on the guide seat, a sliding groove is formed in the guide seat, a punch of the cutting and pushing mechanism is arranged in the sliding groove in a sliding mode, and the sliding groove is located below the limiting guide groove;
the pressing mechanism is arranged on the guide seat, a pressing rod of the pressing mechanism penetrates through the limiting plate in a sliding mode, and when the pressing rod slides downwards, the lower end of the pressing rod is located at the front end of the sliding groove;
the riveting mechanism comprises a push-up mechanism and a riveting sliding block, the push-up mechanism is arranged on the supporting seat, the riveting sliding block is arranged at the front end of the guide seat in a sliding mode, a V-shaped riveting opening for riveting a terminal on a cable is formed in the upper end of the riveting sliding block, and the push-up mechanism is used for pushing the riveting sliding block to slide up and down;
the material belt conveying mechanism is arranged on the guide seat and used for conveying the terminal material belt; and the number of the first and second groups,
and the electric wire clamping mechanism is used for clamping the cable extending into the space between the pressure rod and the riveting sliding block.
3. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 2, wherein: the guide seat comprises a base, a limiting seat and a front plate; the base is arranged on the supporting seat, the limiting seat and the front plate are both arranged on the base, the front plate is arranged at the front end of the limiting seat, and the front plate and the base form a supporting step; the sliding groove is arranged at the bottom of the limiting seat and penetrates through the front plate;
the base is also provided with a sliding limiting groove, and the front end of the sliding limiting groove is provided with a limiting surface; a sliding block is arranged in the sliding limiting groove in a sliding mode, and a pushing mechanism for pushing the sliding block to slide is arranged on the supporting seat; the front end of the sliding block is provided with a notch, the notch enables the sliding block to form two clamping arms, a guide mounting part is connected between the two clamping arms in a sliding mode, two clamping blocks are arranged on the guide mounting part in a relatively sliding mode, the two clamping blocks are provided with clamping parts extending to the supporting step, positioning openings are formed in opposite sides of the two clamping parts, and when the two clamping parts are clamped mutually, the two positioning openings form positioning cavities of positioning terminals; the outer sides of the two clamping blocks are provided with inclined planes attached to the clamping arms; the pushing mechanism pushes the sliding block and the guide mounting piece to slide, so that the two clamping blocks are limited at the end parts of the sliding limiting grooves, and the two clamping arms push the two clamping blocks to slide oppositely; a connecting piece for pulling the guide mounting piece to reset is further arranged between the sliding block and the guide mounting piece; and a return spring is arranged between the two clamping blocks.
4. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 3, wherein: two the bottom of arm lock still is equipped with the clearance step of direction installed part, the tail end of direction installed part is equipped with the connecting hole, the connecting piece stretches into with sliding in the connecting hole, the connecting piece stretches into the top of connecting hole one end is equipped with spacing incision, be equipped with on the direction installed part and stretch into spacing pin in the spacing incision, the cover is equipped with compression spring on the connecting piece, compression spring's one end with direction installed part butt, the other end with the slider butt.
5. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 2, wherein: the front end face of the punch is an inclined face, and the inclined face is connected with the bottom of the punch through an arc section.
6. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 2, wherein: the material belt conveying mechanism comprises a mounting seat, a motor and a turntable; the installation seat is arranged on the guide seat, a clearance cavity is arranged in the guide seat, the motor is arranged on the installation seat, a rotating shaft extends into the clearance cavity, the rotary disc is connected with the rotating shaft of the motor, and a plurality of positioning pins are equidistantly arranged on the outer edge of the rotary disc; and the limiting plate is provided with an air-avoiding gap of the turntable.
7. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 2, wherein: the second end-beating machine also comprises a front-back adjusting mechanism, an up-down moving mechanism and a CCD (charge coupled device) detection mechanism; the up-down moving mechanism is arranged on a moving plate of the front-back adjusting mechanism, and the supporting seat is arranged on a lifting plate of the up-down moving mechanism; the CCD detection mechanism is arranged on the supporting seat, and a CCD camera of the CCD detection mechanism is positioned above the supporting table.
8. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 1, wherein: the turntable of the first turntable mechanism is also provided with guide pipes with the same number as the first wire clamping mechanisms, and the end parts of the guide pipes extend to the clamping ends corresponding to the first wire clamping mechanisms.
9. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 1, wherein: the first flux dipping mechanism and the second flux dipping mechanism are both downward pressing type flux dipping structures with the same structure, and comprise a first lifting mechanism, a flux box, a supporting plate, a first cylinder and a first pressing plate; the first lifting mechanism is arranged in the base, and the lifting end of the first lifting mechanism penetrates through the top surface of the base; the scaling powder box is arranged at the lifting end of the first lifting mechanism, and a cavity with an upward opening is formed in the scaling powder box; the support plate is arranged on one side of the welding assistant box, the first air cylinder is arranged at the upper end of the support plate, the first pressing plate is arranged at the telescopic end of the first air cylinder, the bottom end of the first pressing plate is arranged above the cavity, and the bottom end of the first pressing plate is arranged at the V-shaped opening.
10. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 1, wherein: the first tin dipping mechanism and the second tin dipping mechanism are lifting tin dipping mechanisms with the same structure, and each tin dipping mechanism comprises a second lifting mechanism, a tin melting furnace, a mounting plate, a second cylinder and a second pressing plate; the second lifting mechanism is arranged in the base, the lifting end of the second lifting mechanism penetrates through the top of the base, the tin melting furnace is arranged at the lifting end of the second lifting mechanism, the mounting plate is arranged on the second lifting mechanism, the second air cylinder is arranged at the top of the mounting plate, the second pressing plate is arranged at the telescopic end of the second air cylinder, and the lower end of the second pressing plate extends to the upper part of the tin melting furnace; and a V-shaped opening is formed in the bottom end of the second pressing plate.
11. The coaxial cable terminal-beating and tin-dipping all-in-one machine as set forth in claim 1, wherein: still be equipped with stoving mechanism between first scaling powder mechanism of being stained with and the first mechanism that dips in tin, stoving mechanism is used for the stoving to be stained with the scaling powder on weaving the shielding layer.
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CN202020619760.1U CN211789945U (en) | 2020-04-22 | 2020-04-22 | Coaxial cable terminal crimping and tin immersion integrated machine |
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CN202020619760.1U CN211789945U (en) | 2020-04-22 | 2020-04-22 | Coaxial cable terminal crimping and tin immersion integrated machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112809119A (en) * | 2020-12-30 | 2021-05-18 | 雅刚电子(惠州)有限公司 | Audio frequency line welding mechanism |
CN114069261A (en) * | 2021-11-25 | 2022-02-18 | 立讯精密工业(滁州)有限公司 | Terminal connecting device and method |
-
2020
- 2020-04-22 CN CN202020619760.1U patent/CN211789945U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112809119A (en) * | 2020-12-30 | 2021-05-18 | 雅刚电子(惠州)有限公司 | Audio frequency line welding mechanism |
CN114069261A (en) * | 2021-11-25 | 2022-02-18 | 立讯精密工业(滁州)有限公司 | Terminal connecting device and method |
CN114069261B (en) * | 2021-11-25 | 2023-08-04 | 立讯精密工业(滁州)有限公司 | Terminal connecting device and method |
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