CN211785662U - New forms of energy machine controller high pressure function test machine - Google Patents
New forms of energy machine controller high pressure function test machine Download PDFInfo
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- CN211785662U CN211785662U CN202020018956.5U CN202020018956U CN211785662U CN 211785662 U CN211785662 U CN 211785662U CN 202020018956 U CN202020018956 U CN 202020018956U CN 211785662 U CN211785662 U CN 211785662U
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Abstract
The utility model discloses a new energy motor controller high-voltage function test machine, which comprises a transparent protective cover, wherein the top surface of the protective cover is provided with a signal lighthouse, the protective cover is fixed on a rectangular test bench, a bottom electric cabinet is arranged below the test bench, the rear end of the bottom electric cabinet comprises an electric cabinet and a machine bench cabinet, a turntable device above the test bench drives other devices to rotate, a positioning and loading device above the turntable device adopts insulating materials for loading a motor controller, a cooling device above the test bench is automatically connected with cooling water before testing to cool the motor controller, the bottom surface of the test equipment is provided with a foot pad and a pulley, the utility model has the advantages that an operating device is a touch screen operation, the operating mode is simpler and more clear, the technical requirements for operators are reduced, the operation is quicker; the utility model discloses a three station testboards, compact structure and powerful can the full automatization operation.
Description
Technical Field
The utility model relates to a motor test equipment field, especially a new forms of energy machine controller high pressure function test machine.
Background
With the continuous development of the automobile industry, the new energy automobile industry taking energy conservation and environmental protection as the development direction receives more and more attention, the requirements on new energy motors are higher and higher, and the corresponding test standards are also improved continuously. The new energy motor test board is special detection equipment which is installed on a pure electric vehicle or a hybrid electric vehicle and adopts a new energy motor, a permanent magnet synchronous motor or an asynchronous motor driven by a special controller to carry out delivery tests and type tests, and the reliability and the practicability of a detection result are directly influenced by the performance of the new energy motor test board.
As the main parts of the electric automobile, the quality and the performance of the motor controller directly relate to the quality of the electric automobile, the volume of the electric automobile can be directly influenced due to the large volume of the conventional motor controller, so that the internal space of the electric automobile is reduced, and along with the continuous change of the market, the requirements of people on the performance, the quality, the volume, the environment and the like of the motor controller are continuously improved.
The new energy motor controller has higher voltage and stronger performance, and the traditional motor controller test equipment is not suitable for testing the new energy motor controller.
The waveform detection is required to be carried out after the assembly of the coil assembly in a general motor is finished, specifically speaking, the coil assembly is required to be manually placed on a station, and then the probe is manually controlled to carry out detection, so that the operation is very troublesome and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem, a new forms of energy machine controller high pressure function test machine has been designed.
Realize above-mentioned purpose the technical scheme of the utility model be, a new forms of energy machine controller high pressure function test machine, including transparent protection casing, the top surface of protection casing is provided with the signal beacon, the protection casing is fixed on the testboard of rectangle, the testboard below is provided with the electric cabinet of bottom, the electric cabinet of bottom is including regulator cubicle and board rack, the bottom surface of testboard is provided with pad foot and pulley, new forms of energy machine controller high pressure test equipment still including:
the positioning loading device is arranged above the turntable device, adopts insulating materials and is used for loading the motor controller;
the turntable device is arranged above the test board and drives other devices to rotate;
the cooling device is arranged above the test board and automatically connected with cooling water to cool the motor controller before testing.
As a further description of the positioning and loading device, the positioning and loading device includes a fixed chassis, on which a plurality of different fixing members are mounted, and the fixing members are combined with a mounting member at the bottom of the motor controller, thereby achieving the function of fixing and loading the motor controller.
As a further explanation of the turntable device, the turntable device comprises an outer ring turntable, a circular central turntable is arranged at the central part of the outer ring turntable, a positioning loading device is installed on the outer ring turntable, and a signal connecting device is installed on the central turntable.
As a further explanation of the signal connection device, the signal connection device automatically short-circuits the switch signal before testing, the signal connection device comprises a fixed support, an installation chassis is arranged below the fixed support, and an up-and-down movement device is arranged inside the fixed support.
As a further explanation of the up-down movement device, the up-down movement device includes an electric cylinder, a sliding mechanism is installed at the front end of the electric cylinder, and the electric cylinder controls the sliding mechanism.
As a further explanation of the cooling device, the cooling device comprises a cooling stand column, an up-down moving mechanism is installed inside the cooling stand column, a moving plate is arranged on one side of the up-down moving mechanism, and a cooling water joint device is fixed on one side of the moving plate.
As a further description of the cooling water joint device, the cooling water joint device includes a cooling water inlet joint, one side of the cooling water inlet joint is provided with a cooling water outlet joint, and the cooling water inlet joint and the cooling water outlet joint are main components with a cooling function.
As a further explanation of the signal point solution device, one side of the cooling device is provided with the signal point solution device, the signal point solution device automatically short-circuits a switching signal before testing, the signal point solution device comprises a signal upright post, the top surface of the signal upright post is provided with a front-back movement mechanism, the front end of the front-back movement mechanism is provided with a pneumatic clamping jaw mechanism, and one side of the pneumatic clamping jaw mechanism is connected with a three-phase probe connector.
As a further explanation of the signal point decomposition device, a high-voltage connection device is arranged on one side of the signal point decomposition device, the high-voltage connection device is connected with high voltage before testing, the high-voltage connection device comprises a grounding assembly, a pressing mechanism is fixed on the grounding assembly, the pressing mechanism comprises a pressing plate, a driving device is connected above the pressing plate, a high-voltage connector is arranged on one side of the pressing mechanism, a positioning plate is arranged at the lower end of the high-voltage connector, and a two-phase probe connector is arranged on the positioning plate.
As right the utility model discloses a further explanation, the back of safety guard is provided with the human-computer interaction device, the lower extreme of human-computer interaction device is provided with the emergency exit, the inside pneumatic trigeminy piece that is provided with of bottom electricity cabinet, be provided with the water receiving tank on the testboard, the side position that is close to the safety guard on the testboard is provided with square terminal box.
Its beneficial effect lies in, 1 the utility model discloses an operating means is the touch screen operation, and the operating means is more simple and clear, reduces to operation workman's technical requirement, operates more swiftly.
2. The utility model discloses a three station testboards are separated device, high-pressure connecting device and are mutually supported through carousel device, location loading attachment, signal connection device, heat sink, signal point, load motor controller, rotatory and each item test, and its compact structure and powerful can go up unloading through the robot, and whole can the full automatization operation, can save the manual work, and the error of testing also can reduce.
3. The bottom of the equipment is provided with the foot pads and the pulleys, so that the equipment is convenient to fix and move.
Drawings
Fig. 1 is a schematic structural diagram of a new energy motor controller high-voltage function testing machine of the present invention;
FIG. 2 is a schematic diagram of the configuration of the device on a test stand;
FIG. 3 is a schematic perspective view of the device on a test stand;
FIG. 4 is a schematic view of another orientation of the device on a test stand;
fig. 5 is a schematic structural view of another aspect of the present invention;
FIG. 6 is a schematic diagram of the structure of the high voltage connection device and the signal point solution device;
FIG. 7 is a schematic view of the cooling device;
FIG. 8 is a schematic diagram of the signal connection device;
FIG. 9 is a schematic view of the positioning loader;
in the figure, 1, a protective cover; 2. a beacon; 3. a test bench; 4. a bottom electrical cabinet; 5. a machine cabinet; 6. an electric appliance cabinet; 7. a foot pad; 8. a pulley; 9. a turntable device; 10. positioning the loading device; 11. a cooling device; 12. a signal connection device; 13. a signal point solution device; 14. a high voltage connection; 15. a water receiving tank; 16. an electrical cabinet; 17. a pneumatic triplet; 18. fixing the chassis; 19. a fixing member; 20. an outer ring turntable; 21. a central turntable; 22. fixing a bracket; 23. Installing a chassis; 24. an up-and-down movement device; 25. an electric cylinder; 26. a sliding mechanism; 27. cooling the upright post; 28. an up-down moving mechanism; 29. moving the plate; 30. a cooling water joint device; 31. A cooling water inlet joint; 32. a cooling water outlet joint; 33. a signal upright post; 34. a forward-backward movement mechanism; 35. a pneumatic gripper mechanism; 36. a three-phase probe connector; 37. a ground component; 38. A hold-down mechanism; 39. pressing a plate; 40. a drive device; 41. a high-pressure joint; 42. positioning a plate; 43. a two-phase probe connector; 44. a human-computer interaction device; 45. a safety door; 46. a junction box.
Detailed Description
Along with automobile industry's continuous development to energy-concerving and environment-protective new energy automobile trade that is the development direction receives more and more attention, and is higher and higher to the requirement of new energy motor, because new energy motor controller's voltage is higher, and the performance is more powerful, and traditional motor controller test equipment is not suitable for testing new energy motor controller, for solving some technical problem that produce, develops the utility model discloses.
It is right next to combine the attached drawing the utility model discloses it is specific to describe the utility model discloses, as shown in fig. 1, a new forms of energy machine controller high pressure function test machine, including transparent protection casing 1, the back of protection casing 1 is provided with human-computer interaction device 44, the below of human-computer interaction device 44 is provided with emergency exit 45, the top surface of protection casing 1 is provided with signal beacon 2, protection casing 1 is fixed on the testboard 3 of rectangle, the lower part of testboard 3 is provided with bottom electric cabinet 4, regulator cubicle 16 and board rack 5, the side position that is close to the safety casing on the testboard 3 is provided with square terminal box 46, the inside of bottom electric cabinet 4 is provided with pneumatic trigeminy piece 17, test equipment's bottom surface is provided with and fills.
The turntable device 9 above the test board 3 drives other devices to rotate, the turntable device 9 comprises an outer ring turntable 20, a circular central turntable 21 is arranged at the central part of the outer ring turntable 20, a positioning loading device 10 is installed on the outer ring turntable 20, and a signal connecting device 12 is installed on the central turntable 21.
The positioning and loading device 10 comprises a fixed chassis 18, a plurality of different fixing pieces 19 are arranged on the fixed chassis 18, and the fixing pieces 19 are combined with a mounting piece at the bottom of a motor controller to achieve the functions of fixing and loading the motor controller.
Before the signal connecting device 12 is tested, the switch signal is automatically short-circuited, the signal connecting device 12 comprises a fixed support 22, an installation chassis 23 is arranged below the fixed support 22, an up-and-down movement device 24 is arranged inside the fixed support 22, the up-and-down movement device 24 comprises an electric cylinder 25, a sliding mechanism 26 is arranged at the front end of the electric cylinder 25, and the electric cylinder 25 controls the sliding mechanism 26.
The signal point is separated the device 13 and is set up in one side of heat sink 11, and the signal point is separated the device 13 and is automatic short circuit switch signal before the test, and the signal point is separated the device 13 and is included signal stand 33, and the top surface of signal stand 33 is provided with back-and-forth movement mechanism 34, and pneumatic clamping jaw mechanism 35 is installed to the front end of back-and-forth movement mechanism 34, and one side of pneumatic clamping jaw mechanism 35 is connected with three-phase probe joint 36.
The high-voltage connecting device 14 is arranged on one side of the signal point disconnecting device, the high-voltage connecting device 14 is connected with high voltage before testing, the high-voltage connecting device 14 comprises a grounding component 37, a pressing mechanism 38 is fixed on the grounding component 37, a pressing plate 39 is arranged on the pressing mechanism 38, a driving device 40 is connected above the pressing plate 39, a high-voltage connector 41 is arranged on one side of the pressing mechanism 38, a positioning plate 42 is arranged at the lower end of the high-voltage connector 41, and a two-phase probe connector 43 is arranged on the positioning plate 42.
The working principle is as follows: the utility model relates to an on-line automatic test table 3, which is mainly used for high-voltage test of a power motor controller of a new energy automobile, the motor controller is firstly fixed on a positioning loading device 10, the motor controller is driven to rotate by the turntable device 9, and enters each process, the signal connecting device 12 is firstly passed through, the signal connecting device 12 automatically short-circuits the switch signal before testing, the cooling device 11 is automatically connected with cooling water to cool the motor controller before testing, and then the signal point decomposition device 13 is passed through, the signal point decomposition device 13 automatically short-circuits the switch signal before testing, signals can be given to the test information in time, and finally high-voltage output is completed through the high-voltage connecting device 14 and the high-voltage connector 41, after all the devices are installed, the devices synchronously work to observe whether the motor controller is damaged or not.
Above-mentioned technical scheme has only embodied the utility model discloses technical scheme's preferred technical scheme, some changes that this technical field's technical personnel probably made to some parts wherein have all embodied the utility model discloses a principle belongs to within the protection scope of the utility model.
Claims (10)
1. The utility model provides a new forms of energy machine controller high pressure function test machine, includes transparent protection casing (1), its characterized in that, the top surface of protection casing (1) is provided with signal beacon (2), protection casing (1) is fixed on testboard (3) of rectangle, testboard (3) below is provided with bottom electric cabinet (4), bottom electric cabinet (4) are including regulator cubicle (16) and board rack (5), the bottom surface of testboard (3) is provided with pad foot (7) and pulley (8), new forms of energy machine controller high pressure test equipment is still including:
the turntable device (9) is arranged above the test board (3), and the turntable device (9) drives other devices to rotate;
the positioning loading device (10) is arranged above the turntable device (9), is made of insulating materials and is used for loading the motor controller;
the cooling device (11) is arranged above the test board (3), and the cooling device (11) is automatically connected with cooling water to cool the motor controller before being tested.
2. The new energy motor controller high-voltage function testing machine as claimed in claim 1, wherein the positioning and loading device (10) comprises a fixing chassis (18), a plurality of different fixing pieces (19) are mounted on the fixing chassis (18), and the fixing pieces (19) are combined with a mounting piece at the bottom of the motor controller, so that the motor controller is fixed and loaded.
3. The new energy motor controller high-voltage function testing machine as claimed in claim 1, wherein the turntable device (9) comprises an outer ring turntable (20), a circular center turntable (21) is arranged at a center portion of the outer ring turntable (20), the positioning loading device (10) is mounted on the outer ring turntable (20), and a signal connection device (12) is mounted on the center turntable (21).
4. The new energy motor controller high-voltage function testing machine as claimed in claim 3, characterized in that the signal connecting device (12) automatically short-circuits a switching signal before testing, the signal connecting device (12) comprises a fixed support (22), an installation chassis (23) is arranged below the fixed support (22), and an up-and-down movement device (24) is arranged inside the fixed support (22).
5. The new energy motor controller high-voltage function testing machine as claimed in claim 4, characterized in that the up-and-down movement device (24) comprises an electric cylinder (25), a sliding mechanism (26) is installed at the front end of the electric cylinder (25), and the electric cylinder (25) controls the sliding mechanism (26).
6. The new energy motor controller high-voltage function testing machine as claimed in claim 1, wherein the cooling device (11) comprises a cooling column (27), an up-down moving mechanism (28) is installed inside the cooling column (27), a moving plate (29) is arranged on one side of the up-down moving mechanism (28), and a cooling water joint device (30) is fixed on one side of the moving plate (29).
7. The new energy motor controller high-pressure function testing machine as claimed in claim 6, wherein the cooling water joint device (30) comprises a cooling water inlet joint (31), a cooling water outlet joint (32) is arranged on one side of the cooling water inlet joint (31), and the cooling water inlet joint (31) and the cooling water outlet joint (32) are main components with a cooling function.
8. The new energy motor controller high-voltage function testing machine as claimed in claim 1, wherein a signal point de-connecting device (13) is arranged on one side of the cooling device (11), the signal point de-connecting device (13) automatically short-circuits a switching signal before testing, the signal point de-connecting device (13) comprises a signal upright post (33), a front-and-back moving mechanism (34) is arranged on the top surface of the signal upright post (33), a pneumatic clamping jaw mechanism (35) is mounted at the front end of the front-and-back moving mechanism (34), and a three-phase probe joint (36) is connected to one side of the pneumatic clamping jaw mechanism (35).
9. The new energy motor controller high-voltage function testing machine as claimed in claim 8, wherein a high-voltage connecting device (14) is arranged on one side of the signal point de-energizing device (13), the high-voltage connecting device (14) is connected with high voltage before testing, the high-voltage connecting device (14) comprises a grounding component (37), a pressing mechanism (38) is fixed on the grounding component (37), the pressing mechanism (38) comprises a pressing plate (39), a driving device (40) is connected above the pressing plate (39), a high-voltage connector (41) is arranged on one side of the pressing mechanism (38), a positioning plate (42) is arranged at the lower end of the high-voltage connector (41), and a two-phase probe connector (43) is arranged on the positioning plate (42).
10. The new energy motor controller high-voltage function testing machine as claimed in claim 1, wherein a human-computer interaction device (44) is arranged on the back of the protective cover (1), a safety door (45) is arranged below the human-computer interaction device (44), a pneumatic triple piece (17) is arranged inside the bottom electric cabinet (4), a water receiving groove (15) is arranged on the test board (3), and a square junction box (46) is arranged on the side, close to the safety cover, of the test board (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020018956.5U CN211785662U (en) | 2020-01-06 | 2020-01-06 | New forms of energy machine controller high pressure function test machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020018956.5U CN211785662U (en) | 2020-01-06 | 2020-01-06 | New forms of energy machine controller high pressure function test machine |
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| CN211785662U true CN211785662U (en) | 2020-10-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116087772A (en) * | 2023-04-03 | 2023-05-09 | 江苏航天动力机电有限公司 | Comprehensive testing device for motor performance |
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2020
- 2020-01-06 CN CN202020018956.5U patent/CN211785662U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116087772A (en) * | 2023-04-03 | 2023-05-09 | 江苏航天动力机电有限公司 | Comprehensive testing device for motor performance |
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