CN211784324U - Failure early warning detector for ammunition supply lifter - Google Patents
Failure early warning detector for ammunition supply lifter Download PDFInfo
- Publication number
- CN211784324U CN211784324U CN202020312142.2U CN202020312142U CN211784324U CN 211784324 U CN211784324 U CN 211784324U CN 202020312142 U CN202020312142 U CN 202020312142U CN 211784324 U CN211784324 U CN 211784324U
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- Prior art keywords
- early warning
- usb interface
- warning detector
- detector
- chip
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- 230000001681 protective effect Effects 0.000 claims description 9
- 239000007769 metal material Substances 0.000 claims description 2
- 230000007257 malfunction Effects 0.000 claims 4
- 238000009434 installation Methods 0.000 abstract description 2
- 238000006073 displacement reaction Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 5
- 230000001133 acceleration Effects 0.000 description 4
- 235000013399 edible fruits Nutrition 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- Indicating And Signalling Devices For Elevators (AREA)
- Maintenance And Inspection Apparatuses For Elevators (AREA)
Abstract
The utility model relates to a ammunition feed lift fault early warning detector, which comprises a housin, be equipped with the unipolar accelerometer, little the control unit, external memory, the USB interface chip that connect gradually in the casing, unipolar accelerometer, little the control unit, external memory, USB interface chip all are connected with the power management chip, the power management chip has connect the battery. Compared with the prior art, the utility model discloses fault early warning detector small in size only needs to install in the bracket outside of ammunition feed lift, does not influence the place that ammunition feed system normally worked can, and installation and use are very convenient.
Description
Technical Field
The utility model relates to a ammunition feed device detects the technique, especially relates to a ammunition feed lift fault early warning detector.
Background
The warship and cannon ammunition supply system has 2, one is an automatic ammunition supply system, and the other is a manual ammunition supply system. As shown in fig. 1, the ammunition feed elevator is an important component of the ammunition feed system of the vessel. The function of the ammunition feed elevator is to transport the ammunition from the cabin to the inside of the turret and then to load it manually or automatically into the vessel. The ammunition supply lift belongs to electromechanical equipment, works in a marine high-humidity environment throughout the year, and can be ensured to continuously, stably and reliably work by daily continuous maintenance.
Most of gun ammunition supply systems are already put into use for many years, and it is almost impossible to monitor the working condition of the ammunition supply system by adding a new sensor and related cables in the ammunition supply system.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a ammunition feed lift fault early warning detector in order to overcome the defect that above-mentioned prior art exists.
The purpose of the utility model can be realized through the following technical scheme:
the utility model provides a confession bullet lift fault early warning detector, includes the casing, be equipped with the unipolar accelerometer, little the control unit, external memory, the USB interface chip that connect gradually in the casing, unipolar accelerometer, little the control unit, external memory, USB interface chip all are connected with the power management chip, the power management chip has connect the battery.
Preferably, the detector is arranged outside a carriage of the feeder lift.
Preferably, the USB interface chip is provided with a USB interface, and the USB interface extends out of the top of the shell.
Preferably, a protective cover is arranged on the USB interface.
Preferably, the protective cover is connected with the top of the shell through screws.
Preferably, a plurality of mounting feet are arranged on the shell.
Preferably, the mounting leg is plate-shaped and is disposed at a side of the housing.
Preferably, the shell is made of a metal material.
Compared with the prior art, the utility model has the advantages of it is following:
1. the fault early warning detector is small in size and almost as small as a common mobile phone, and is installed outside a bracket of an ammunition supply lifter without influencing the normal working place of an ammunition supply system, so that the fault early warning detector is very convenient to install and use.
2. Because the motion trail of the ammunition supply lifter is vertical up-and-down motion, the device adopts the single-axis accelerometer, thereby not only reducing the cost, but also avoiding the system complication caused by adopting a 3-axis scheme.
3. The detector only needs to fix four horse feet, so that the whole installation is completed, no extra work is needed, and the installation process is simple.
Drawings
FIG. 1 is a schematic view of a conventional ammunition feeding elevator;
FIG. 2 is a front view of the fault early warning detector of the present invention;
fig. 3 is a top view of the fault early warning detector of the present invention;
fig. 4 is a top view of the fault early warning detector of the present invention with the protective cover removed;
fig. 5 is a schematic circuit diagram of the fault early warning detector of the present invention;
fig. 6 is a schematic diagram of the arrangement of the PCB board of the fault early warning detector of the present invention;
FIG. 7 is a flow chart of the operation of the fault early warning detector of the present invention;
FIG. 8 is a flow chart of the following processing of data derived by the fault early warning detector of the present invention;
fig. 9 is a normal motion trajectory curve that may be obtained by the present invention;
fig. 10 is a possible abnormal motion trajectory curve obtained by the present invention.
The figure is marked with: 1. the single-axis accelerometer comprises a single-axis accelerometer body, 2, a micro control unit, 3, an external memory, 4, a USB interface chip, 5, a power management chip, 6, a battery, 7, a USB interface, 8, a shell, 9, a protective cover, 10, screws, 11, screw holes, 12, mounting feet, 13 and a PC.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
Examples
As shown in FIG. 2, the application provides a confession bullet lift fault early warning detector, including casing 8, the detector adopts full metal casing, and is sturdy and durable, and heat dispersion is good. As shown in fig. 1, the detector is specifically disposed outside the carriage of the feeder elevator. The housing 8 is provided with a plurality of mounting feet 12. The mounting feet 12 are plate-shaped and are arranged on the side of the housing 8. The device only needs to fix four mounting feet 12, and can complete all mounting without any extra work, and the mounting is convenient.
As shown in fig. 5, a single-axis accelerometer 1, a micro control unit 2, an external memory 3 and a USB interface chip 4 are arranged in a housing 8, the single-axis accelerometer 1, the micro control unit 2(MCU), the external memory 3 and the USB interface chip 4 are all connected with a power management chip 5, and the power management chip 5 is connected with a battery 6. The external memory 3 can adopt a Flash chip, and the battery 6 adopts a button battery. The USB interface chip 4 is provided with a USB interface 7, and the USB interface 7 extends out of the top of the shell 8. The hardware of the fault early warning detector is a System On Board (System On Board), and the PCB is arranged as shown in FIG. 6.
The USB interface 7 is provided with a protective cover 9. As shown in fig. 3, the protective cover 9 is connected to the top of the housing 8 by screws 10. 2 screws 10 on the protective cover 9 of the USB interface 7 are unscrewed, and after the USB interface 7 is exposed, a USB wire is connected, and then the communication with a PC 13 can be realized.
As shown in fig. 4, the housing 8 is designed to be separated from the top and bottom, and the screws 10 at the four corners are unscrewed, so that the housing 8 can be opened, the battery 6 can be replaced, or the PCB inside the housing can be removed for maintenance. Such a design facilitates routine maintenance of the detector.
The motion track data is obtained by averaging vertical displacement errors of a displacement track obtained by calculating acceleration data, and the vertical displacement errors are obtained by subtracting an actual maximum value from a theoretical maximum value of vertical displacement.
The fault early warning detector can record the motion trail of a bracket during the working of the bullet supply lifter, is detached from the lifter regularly, guides a motion trail data file in the detector into the PC (personal computer) 13 through the USB interface 7, and checks the motion trail through matched PC end software in the PC 13. If the movement track is abnormal, the ammunition supply elevator needs to be repaired and maintained.
As shown in fig. 7, the specific working process is as follows: the single axis accelerometer 1 periodically sends acceleration data to the micro control unit 2 via the on-board bus. Acceleration data are processed by a program in the micro control unit 2, converted into a motion track, and written into a data file in the external memory 3 through an on-board bus. After the device is connected with a USB data line, the motion trail data file is copied into the PC 13 through the USB interface 7.
The single-axis accelerometer 1 adopts a low-pass filtering algorithm, wherein the low-pass filtering algorithm is a filtering method for removing signals with frequencies higher than a certain threshold value and only allowing low-frequency signals to pass through, and has a good filtering effect on acceleration signals.
The uniaxial accelerometer 1 itself contains noise, and the displacement obtained by calculation must contain error by adding the accumulated error of the integration step. In order to reduce errors, the detector adopts an end point flattening method. The displacement end points are 2 points, one is at the lowest point, namely zero point, and the other is at the highest point, namely top point. When the detector is driven to the highest point by the ammunition feeding lifter, the calculated value S of the vertical displacement is calculatedHigh fruitThen using the maximum theoretical value S of the vertical displacementmaxSubtract SHigh fruitObtaining a vertical displacement error value Delta SHeight of。
ΔSHeight of=Smax-SHigh fruit,
Then the error Delta S is calculatedHeight ofSpread out into the ascending motion track.
When the detector is driven to the lowest point by the ammunition feeding lifter, the calculated value S of the vertical displacement is calculatedLow fruit contentThen using the minimum theoretical value S of the vertical displacementminI.e. 0 minus SLow fruit contentObtaining the vertical displacement error value Delta SIs low in。
ΔSIs low in=0-SLow fruit content,
Then the error Delta S is calculatedIs low inIs spread out into the descending motion track. For "end-point flattening", a single axis accelerometer 1 is already sufficient.
The motion trail curve obtained by the device is a two-dimensional plane curve, the horizontal axis is a time axis t, and the vertical axis is displacement S. The normal motion trajectory curve should be smooth as shown in fig. 9. If the motion trail curve has a platform line segment, as shown in fig. 10. It is indicated that the feeder elevator needs maintenance and can resolve the potential failure risk in advance.
The micro control unit 2 of the detector can be written by adopting products of NXP company and standard C language and assembly language, and has good real-time performance.
The motion trail display software at the end of the PC 13 can be developed by Visual C + +. After the motion trail data file is imported into the PC 13 from the detector, the motion trail data file is directly opened by the display software, so that a motion trail curve can be displayed, and the specific flow is shown in fig. 8.
Claims (8)
1. The utility model provides a confession bullet lift fault early warning detector, includes the casing, its characterized in that, be equipped with accelerometer, little the control unit, external memory, the USB interface chip that connect gradually in the casing, accelerometer, little the control unit, external memory, USB interface chip all are connected with the power management chip, the power management chip has connect the battery.
2. A feeder elevator malfunction early warning detector as claimed in claim 1, wherein the detector is disposed outside a cradle of the feeder elevator.
3. The feeding elevator fault pre-warning detector as claimed in claim 1, wherein the USB interface chip is provided with a USB interface, and the USB interface extends out from the top of the shell.
4. The feeding elevator fault early warning detector of claim 3, wherein a protective cover is provided on the USB interface.
5. The feeding elevator fault pre-warning detector as claimed in claim 4, wherein the protective cover is connected to the top of the housing by screws.
6. The feeder elevator malfunction early warning detector of claim 1, wherein a plurality of mounting feet are provided on the housing.
7. The feeder elevator malfunction early warning detector of claim 6, wherein the mounting feet are plate-shaped and are disposed on a side of the housing.
8. The feeder elevator malfunction early warning detector of claim 1, wherein the housing is made of a metal material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020312142.2U CN211784324U (en) | 2020-03-13 | 2020-03-13 | Failure early warning detector for ammunition supply lifter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020312142.2U CN211784324U (en) | 2020-03-13 | 2020-03-13 | Failure early warning detector for ammunition supply lifter |
Publications (1)
Publication Number | Publication Date |
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CN211784324U true CN211784324U (en) | 2020-10-27 |
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ID=72931024
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202020312142.2U Expired - Fee Related CN211784324U (en) | 2020-03-13 | 2020-03-13 | Failure early warning detector for ammunition supply lifter |
Country Status (1)
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CN (1) | CN211784324U (en) |
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2020
- 2020-03-13 CN CN202020312142.2U patent/CN211784324U/en not_active Expired - Fee Related
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201027 |
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CF01 | Termination of patent right due to non-payment of annual fee |