CN211779022U - Vacuum valve - Google Patents

Vacuum valve Download PDF

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CN211779022U
CN211779022U CN201922373290.5U CN201922373290U CN211779022U CN 211779022 U CN211779022 U CN 211779022U CN 201922373290 U CN201922373290 U CN 201922373290U CN 211779022 U CN211779022 U CN 211779022U
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valve
plate
valve plate
rotating shaft
vacuum
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陈桂英
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Shanghai Feifan Intelligent Technology Co ltd
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Abstract

一种真空阀门其结构简单,其中转轴和阀板沿阀板的长度方向通过连杆连接,借此阀板可跟随转轴进行转动,连杆和阀板的连接侧在位于近阀口侧和远阀口侧之间的连接位置浮动连接,浮动连接容许阀板与连杆之间有轻微的活动;连杆和阀板之间还设置有弹性件,弹性件施加弹性力于阀板上,以迫使阀板活动到轻微的活动的范围的一个极限位置;极限位置使得阀板跟随转轴朝阀口进行转动的路径中,阀板的远阀口侧比近阀口侧要先接触到侧壁,进而随后使得近阀口侧为固定部,并且导致继续转动的连杆相对阀板进行轻微的活动,借此推摆阀板,以使阀板的密封侧密封阀口。

Figure 201922373290

A vacuum valve has a simple structure, in which the rotating shaft and the valve plate are connected by connecting rods along the length direction of the valve plate, whereby the valve plate can follow the rotating shaft to rotate, and the connecting side of the connecting rod and the valve plate is located on the side near the valve port and on the far side. The connection position between the valve port sides is floating connection, and the floating connection allows slight movement between the valve plate and the connecting rod; an elastic member is also arranged between the connecting rod and the valve plate, and the elastic member exerts elastic force on the valve plate to prevent Forcing the valve plate to move to a limit position in the range of slight movement; the limit position makes the valve plate follow the rotation path of the shaft toward the valve port, and the far side of the valve plate contacts the side wall before the near valve port side, Then, the side near the valve port is a fixed part, and the connecting rod that continues to rotate is slightly moved relative to the valve plate, thereby pushing the valve plate, so that the sealing side of the valve plate seals the valve port.

Figure 201922373290

Description

真空阀门vacuum valve

技术领域technical field

本实用新型涉及真空阀门。The utility model relates to a vacuum valve.

背景技术Background technique

随着国民经济飞速发展,各行各业对真空技术的应用日益广泛,也提出了新的更高更全面的要求。现在大多数镀膜设备上用的都是长方形插板阀,这种型式的阀门最主要的问题是造价高、工作寿命短、单动作时间长。有部分客户在系统上使用长方形翻板阀的不但造价高而且还周期长, CN102117734A公开了此类翻板阀。With the rapid development of the national economy, the application of vacuum technology in all walks of life has become increasingly widespread, and new, higher and more comprehensive requirements have also been put forward. Most of the coating equipments now use rectangular plug-in valves. The main problems of this type of valve are high cost, short working life and long single action time. Some customers use a rectangular flap valve on the system, which is not only expensive but also has a long cycle. CN102117734A discloses this type of flap valve.

当前为了降低成本、提高自身的竞争力是行业内的一项重要课题。期望一种不但结构简单、真空度高,而且单动作时间短的长方形翻板阀,以充分满足镀膜系统对隔断阀的使用要求。At present, in order to reduce costs and improve one's own competitiveness is an important issue in the industry. It is expected that a rectangular flap valve with simple structure, high vacuum degree and short single action time can fully meet the application requirements of the coating system for the isolation valve.

实用新型内容Utility model content

本实用新型的目的在于提供一种真空阀门,其结构简单。The purpose of the utility model is to provide a vacuum valve with a simple structure.

一种真空阀门包括阀芯组件和阀体,所述阀体包括侧壁,所述侧壁提供有阀口,所述阀芯组件包括阀板;其中A vacuum valve includes a valve core assembly and a valve body, the valve body includes a side wall provided with a valve port, and the valve core assembly includes a valve plate; wherein

所述阀芯组件还包括转轴,所述转轴在所述阀体中设置可绕自身轴线转动;The valve core assembly further includes a rotating shaft, and the rotating shaft is arranged in the valve body and can rotate around its own axis;

所述阀板具有宽度方向、长度方向和厚度方向,在所述厚度方向具有连接侧和密封侧;在所述宽度方向具有邻近阀口的近阀口侧和远离阀口的远阀口侧;The valve plate has a width direction, a length direction and a thickness direction, and has a connection side and a sealing side in the thickness direction; in the width direction, there is a near valve port side adjacent to the valve port and a far valve port side away from the valve port;

所述转轴和所述阀板沿所述阀板的长度方向通过连杆连接,借此所述阀板可跟随所述转轴进行转动,所述连杆和所述阀板的所述连接侧在位于所述近阀口侧和所述远阀口侧之间的连接位置浮动连接,所述浮动连接容许所述阀板与所述连杆之间有轻微的活动;The rotating shaft and the valve plate are connected along the length direction of the valve plate through a connecting rod, whereby the valve plate can follow the rotating shaft to rotate, and the connecting side of the connecting rod and the valve plate is at the side of the connecting rod. a floating connection at the connection position between the near valve port side and the far valve port side, the floating connection allows slight movement between the valve plate and the connecting rod;

所述连杆和所述阀板之间还设置有弹性件,所述弹性件施加弹性力于所述阀板上,以迫使所述阀板活动到所述轻微的活动的范围的一个极限位置;An elastic member is also arranged between the connecting rod and the valve plate, and the elastic member exerts an elastic force on the valve plate to force the valve plate to move to a limit position of the slight movement range ;

所述极限位置使得所述阀板跟随所述转轴朝所述阀口进行转动的路径中,所述阀板的所述远阀口侧比所述近阀口侧要先接触到所述侧壁,进而随后使得所述近阀口侧为固定部,并且导致继续转动的所述连杆相对所述阀板进行所述轻微的活动,借此推摆所述阀板,以使所述阀板的所述密封侧密封所述阀口。The limit position makes the valve plate follow the rotating shaft to rotate toward the valve port, the far valve port side of the valve plate contacts the side wall earlier than the near valve port side , and then make the side near the valve port a fixed part, and cause the connecting rod that continues to rotate to perform the slight movement relative to the valve plate, thereby pushing and swinging the valve plate to make the valve plate The sealing side of the sealing side seals the valve port.

在所述的真空阀门的一个或多个实施方式中,所述阀体为空心腔体,在一侧为开放侧,所述阀芯组件还包括盖板,在所述盖板面向所述阀体内的一侧突出设置转轴支架,所述转轴由所述转轴支架可转动支撑,所述盖板可拆卸地封住所述开放侧,借此所述盖板设置成所述阀芯组件的支撑基础。In one or more embodiments of the vacuum valve, the valve body is a hollow cavity with an open side on one side, and the valve core assembly further includes a cover plate facing the valve. A rotating shaft support is protruded from one side of the body, the rotating shaft is rotatably supported by the rotating shaft support, and the cover plate detachably seals the open side, whereby the cover plate is provided as a support for the valve core assembly Base.

在所述的真空阀门的一个或多个实施方式中,所述阀芯组件还包括驱动装置,所述驱动装置设置在所述盖板背向所述阀体内的一侧,所述驱动装置具有直线运动输出件,所述直线运动输出件穿过所述盖板,并通过曲柄连接所述转轴,从而可驱动所述转轴进行转动;所述盖板和所述直线运动输出件之间设置有密封件。In one or more embodiments of the vacuum valve, the valve core assembly further includes a driving device, the driving device is disposed on the side of the cover plate facing away from the valve body, and the driving device has A linear motion output piece, the linear motion output piece passes through the cover plate, and is connected to the rotating shaft through a crank, so that the rotating shaft can be driven to rotate; a linear motion output piece is provided between the cover plate and the linear motion output piece Seals.

在所述的真空阀门的一个或多个实施方式中,所述密封件为波纹管,所述波纹管的一端安装在所述盖板上,与所述盖板之间形成密封,所述直线运动输出件穿出所述波纹管,与所述波纹管之间形成密封。In one or more embodiments of the vacuum valve, the sealing member is a bellows, and one end of the bellows is mounted on the cover plate to form a seal with the cover plate, and the straight line The motion output piece passes out of the bellows and forms a seal with the bellows.

在所述的真空阀门的一个或多个实施方式中,对应所述转轴的两端,所述盖板上设置有撑板,所述撑板插入到所述阀体中,所述撑板的两端和所述阀体的壁体之间小公差间隙配合,从所述阀体的壁体的内侧对所述壁体提供支撑。In one or more embodiments of the vacuum valve, corresponding to both ends of the rotating shaft, a support plate is provided on the cover plate, the support plate is inserted into the valve body, and the support plate is inserted into the valve body. A small tolerance clearance fit between the two ends and the wall of the valve body provides support for the wall from the inner side of the valve body.

在所述的真空阀门的一个或多个实施方式中,所述撑板为所述转轴支架。In one or more embodiments of the vacuum valve, the support plate is the shaft support.

在所述的真空阀门的一个或多个实施方式中,所述盖板上设置有定位销,所述阀体上对应地设置有销孔,所述定位销插入所述销孔,所述定位销与所述销孔的配合设置成保持阀体的腔壁之间的平行状态。In one or more embodiments of the vacuum valve, a positioning pin is provided on the cover plate, a pin hole is correspondingly provided on the valve body, the positioning pin is inserted into the pin hole, and the positioning pin is arranged on the valve body. The engagement of the pin with the pin hole is arranged to maintain the parallel state between the cavity walls of the valve body.

在所述的真空阀门的一个或多个实施方式中,所述阀体的与所述阀芯组件所在一侧的相反一侧也是开放侧,所述阀体还包括另一个盖板,通过另一个盖板可拆卸连接位于所述相反一侧的所述开放侧。In one or more embodiments of the vacuum valve, the side of the valve body opposite to the side where the valve core assembly is located is also an open side, and the valve body further includes another cover plate, through which the other side is open. A cover releasable connection is located on the open side of the opposite side.

在所述的真空阀门的一个或多个实施方式中,所述阀板的所述密封侧设置有密封圈,借助于所述密封圈密封所述阀口。In one or more embodiments of the vacuum valve, a sealing ring is provided on the sealing side of the valve plate, and the valve port is sealed by means of the sealing ring.

在所述的真空阀门的一个或多个实施方式中,所述阀板的所述密封侧设置成隔热板。In one or more embodiments of the vacuum valve, the sealing side of the valve plate is provided as a heat shield.

在所述的真空阀门的一个或多个实施方式中,所述阀板的所述密封侧设置成隔热板,所述隔热板设置成保持所述阀板的所述密封圈处于许用温度范围内。In one or more embodiments of the vacuum valve, the sealing side of the valve plate is provided as a heat shield, and the heat shield is configured to keep the sealing ring of the valve plate in an allowable state within the temperature range.

在所述的真空阀门的一个或多个实施方式中,该真空阀门为长方形真空阀门。In one or more embodiments of the described vacuum valve, the vacuum valve is a rectangular vacuum valve.

在所述的真空阀门的一个或多个实施方式中,所述阀体包括两个长边侧壁和两个短边侧壁,两个长边侧壁上分别具有阀口,所述阀芯组件对应一个所述阀口设置,两个长边侧壁之间设置有加强支架。In one or more embodiments of the vacuum valve, the valve body includes two long side walls and two short side walls, the two long side walls are respectively provided with valve ports, and the valve core The assembly is arranged corresponding to one of the valve ports, and a reinforcing bracket is arranged between the two long side walls.

在所述的真空阀门的一个或多个实施方式中,所述加强支架包括接管以及接管两端的用于连接所述长边侧壁的法兰。In one or more embodiments of the vacuum valve, the reinforcing bracket includes a nozzle and flanges at both ends of the nozzle for connecting the long side walls.

在所述的真空阀门的一个或多个实施方式中,所述两个短边侧壁的至少一方或所述阀芯组件上安装有可观察阀门动作的观察窗。In one or more embodiments of the vacuum valve, at least one of the two short side walls or the valve core assembly is provided with an observation window for observing the valve action.

前述真空阀门主要适用于半导体、真空镀膜等高真空系统中,如太阳能电池片镀膜、玻璃镀膜等。该阀门用作镀膜工艺腔室之间的切断和接通、腔室与大气的切断,可以高频率的长期稳定工作。The aforementioned vacuum valve is mainly suitable for high vacuum systems such as semiconductor and vacuum coating, such as solar cell coating, glass coating, etc. The valve is used for the disconnection and connection between the coating process chambers, and the disconnection between the chamber and the atmosphere, and can work stably for a long time at high frequency.

前述真空门阀不但结构简单、真空度高,而且单动作时间短,充分满足系统例如镀膜系统对隔断阀的使用要求。The aforementioned vacuum gate valve not only has a simple structure, a high degree of vacuum, but also has a short single action time, which fully meets the use requirements of a system such as a coating system for the isolation valve.

附图说明Description of drawings

本实用新型的上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变得更加明显,其中:The above and other features, properties and advantages of the present invention will become more apparent from the following description in conjunction with the accompanying drawings and embodiments, wherein:

图1是真空阀门的立体图。Fig. 1 is a perspective view of a vacuum valve.

图2是真空阀门的分解视图。Figure 2 is an exploded view of the vacuum valve.

图3是阀体的立体图。3 is a perspective view of a valve body.

图4是阀芯组件的立体图。Figure 4 is a perspective view of the valve core assembly.

图5是阀芯组件的局部视图。Figure 5 is a partial view of the spool assembly.

图6是加强支架的示意图。FIG. 6 is a schematic view of a reinforcement bracket.

图7是阀芯组件在T0时刻的示意图。FIG. 7 is a schematic diagram of the valve core assembly at time T0.

图8是图7中I-I线的剖视图。FIG. 8 is a cross-sectional view taken along line II in FIG. 7 .

图9是阀芯组件在T1时刻的示意图。FIG. 9 is a schematic diagram of the valve core assembly at time T1.

图10是阀芯组件在T2时刻的示意图。Fig. 10 is a schematic diagram of the valve core assembly at time T2.

图11是图10中II-II线的剖视图。FIG. 11 is a cross-sectional view taken along line II-II in FIG. 10 .

图12是沿图4中III-III方向的剖视图。FIG. 12 is a cross-sectional view taken along the direction III-III in FIG. 4 .

具体实施方式Detailed ways

下述公开了多种不同的实施所述的主题技术方案的实施方式或者实施例。为简化公开内容,下面描述了各元件和排列的具体实例,当然,这些仅仅为例子而已,并非是对本实用新型的保护范围进行限制。例如在说明书中随后记载的第一特征在第二特征上方或者上面形成,可以包括第一和第二特征通过直接联系的方式形成的实施方式,也可包括在第一和第二特征之间形成附加特征的实施方式,从而第一和第二特征之间可以不直接联系。另外,这些公开内容中可能会在不同的例子中重复附图标记和/或字母。该重复是为了简要和清楚,其本身不表示要讨论的各实施方式和/或结构间的关系。进一步地,当第一元件是用与第二元件相连或结合的方式描述的,该说明包括第一和第二元件直接相连或彼此结合的实施方式,也包括采用一个或多个其他介入元件加入使第一和第二元件间接地相连或彼此结合。The following discloses a variety of different implementations or examples for implementing the described subject technical solutions. In order to simplify the disclosure, specific examples of each element and arrangement are described below. Of course, these are only examples and are not intended to limit the protection scope of the present invention. For example, where a first feature described later in the specification is formed on or above a second feature, it may include embodiments in which the first and second features are formed in a direct relationship, and may also include those formed between the first and second features. Implementation of additional features so that there may be no direct connection between the first and second features. Additionally, reference numerals and/or letters may be repeated in various instances throughout these disclosures. This repetition is for brevity and clarity and does not in itself represent a relationship between the various embodiments and/or structures being discussed. Further, when a first element is described as being connected or combined with a second element, the description includes embodiments in which the first and second elements are directly connected or combined with each other, and also includes the addition of one or more other intervening elements. The first and second elements are indirectly connected or joined to each other.

图1示出一种真空阀门,其属于业内的长方形真空阀门,其中的阀体、阀门、阀口为长方形形状。本实用新型的实施方式虽然以长方形真空阀门为例进行描述,但不限于形状为严格的长方形形状。Fig. 1 shows a vacuum valve, which belongs to the rectangular vacuum valve in the industry, wherein the valve body, the valve and the valve port are in the shape of a rectangle. Although the embodiment of the present invention is described by taking a rectangular vacuum valve as an example, the shape is not limited to a strictly rectangular shape.

结合图2,真空阀门包括阀芯组件1和阀体2,阀体2包括侧壁21,侧壁 21提供有阀口210,阀芯组件1包括阀板10。2, the vacuum valve includes a valve core assembly 1 and a valve body 2, the valve body 2 includes a side wall 21, the side wall 21 is provided with a valve port 210, and the valve core assembly 1 includes a valve plate 10.

结合图5,阀芯组件1还包括转轴11,转轴11在阀体2中设置可绕自身轴线转动。Referring to FIG. 5 , the valve core assembly 1 further includes a rotating shaft 11 , and the rotating shaft 11 is arranged in the valve body 2 to be rotatable around its own axis.

阀板10具有宽度方向位W、长度方向L和厚度方向H,在厚度方向H具有连接侧101和密封侧102,在宽度方向W具有邻近阀口210的近阀口侧103 和远离阀口210的远阀口侧104。The valve plate 10 has a width direction W, a length direction L and a thickness direction H, a connecting side 101 and a sealing side 102 in the thickness direction H, and a near valve port side 103 adjacent to the valve port 210 in the width direction W and away from the valve port 210 The distal port side 104.

转轴11和阀板10沿阀板10的长度方向L通过连杆14、13连接,借此阀板10可跟随转轴11进行转动,连杆14、13和阀板10的连接侧101在位于近阀口侧103和远阀口侧104之间的连接位置141浮动连接,浮动连接容许阀板 10与连杆14、13之间有轻微的活动。The shaft 11 and the valve plate 10 are connected along the length direction L of the valve plate 10 by connecting rods 14 and 13, whereby the valve plate 10 can follow the rotating shaft 11 to rotate. The connection location 141 between the port side 103 and the distal port side 104 is a floating connection which allows slight movement between the valve plate 10 and the connecting rods 14 , 13 .

连杆13和阀板10之间还设置有弹性件12,弹性件12施加弹性力于阀板 10上,以迫使阀板10活动到轻微的活动的范围的一个极限位置。如图7所示,在T0时刻,阀板10受弹性件12施加的弹力往下压,由于阀板10与连杆14、 13为浮动连接,因此阀板10相对于弹性件12由轻微的倾斜,倾斜角度的一个例子是1°-2°,但不限于此,可以根据实际情况进行选取。An elastic member 12 is also provided between the connecting rod 13 and the valve plate 10, and the elastic member 12 exerts an elastic force on the valve plate 10 to force the valve plate 10 to move to a limit position of a slight movement range. As shown in FIG. 7 , at the moment T0, the valve plate 10 is pressed down by the elastic force exerted by the elastic member 12. Since the valve plate 10 and the connecting rods 14 and 13 are floating connections, the valve plate 10 is slightly moved relative to the elastic member 12. Inclination, an example of the inclination angle is 1°-2°, but it is not limited to this, and can be selected according to the actual situation.

如图7所示,由于弹性件12的保持作用,将阀板10保持在T0时刻的极限位置,由此使得阀板10跟随转轴11朝阀口210进行转动的路径中,阀板10 的远阀口侧104比近阀口侧103反而要先接触到侧壁21,由于接触导致的摩擦力,随后使得远阀口侧104为固定部,如图7所示的T1时刻,远阀口侧104 所对应的点基本上被固定不会滑动,由此导致继续转动的连杆13、14相对阀板10进行轻微的活动,借此推摆阀板10,迫使其以远阀口侧104为固定部逆时针摆动,最终如图10、图11所示的T2时刻,阀板10的密封侧102密封阀口210,T2对应的位置同时也是连杆13、14摆动的止点。As shown in FIG. 7 , due to the holding effect of the elastic member 12, the valve plate 10 is kept at the limit position at the time T0, so that the valve plate 10 follows the rotation path of the rotating shaft 11 toward the valve port 210, and the distance of the valve plate 10 is The valve port side 104 contacts the side wall 21 first rather than the near valve port side 103. Due to the frictional force caused by the contact, the far valve port side 104 is then a fixed part. As shown in FIG. 7 at time T1, the far valve port side The point corresponding to 104 is basically fixed and will not slide, which causes the connecting rods 13 and 14 that continue to rotate to move slightly relative to the valve plate 10, thereby pushing the valve plate 10 and forcing it to take the far valve port side 104 as the position. The fixed part swings counterclockwise, and finally at time T2 as shown in FIG. 10 and FIG. 11 , the sealing side 102 of the valve plate 10 seals the valve port 210 , and the position corresponding to T2 is also the dead point of the swinging of the connecting rods 13 and 14 .

浮动连接的方式使得阀板10具有自我调节的能力,可以采用现有的浮动连接结构,例如连杆14、13对应有浮动连接头,该连接头例如为球头,相应地,阀板10的连接侧101上有凹坑,该凹坑例如为球坑,球坑的半径大于球头的半径。也可以是其它浮动连接结构,例如容许阀板10相对连杆14、13进行轻微的摆动以及轻微的移动的结构。The floating connection makes the valve plate 10 capable of self-adjustment, and the existing floating connection structure can be used. For example, the connecting rods 14 and 13 have corresponding floating connectors, such as ball joints. Correspondingly, the valve plate 10 has a floating connection. The connecting side 101 has a dimple, for example, a ball dimple, the radius of which is larger than the radius of the ball head. Other floating connection structures are also possible, such as structures that allow the valve plate 10 to swing slightly and move slightly relative to the connecting rods 14 and 13 .

相较于长方形插板阀,前述结构简单,重量轻,对阀口的开关速度也非常快,能满足用户要求单动作≤5秒,例如能满足按单动作3秒的试验测试。由于结构简单,产生的损耗较低,维护周期较长,在实用新型人的测试中25万次内动作和性能均满足要求。Compared with the rectangular plug-in valve, the aforementioned structure is simple and light in weight, and the opening and closing speed of the valve port is also very fast, which can meet the user's requirements for a single action of ≤5 seconds, for example, it can meet the test test of 3 seconds for a single action. Due to the simple structure, low loss and long maintenance cycle, the operation and performance within 250,000 times of the utility model person's test meet the requirements.

虽然真空阀门的一个实施例如上所述,但是在其他实施例中,相对于上述实施例在许多方面都可以具有更多的细节,并且这些细节的至少一部分可以具有多样的变化。下面以一些实施例对这细节和些变化中的至少一部分进行说明。Although one embodiment of the vacuum valve is described above, in other embodiments, there may be more details in many respects relative to the above-described embodiments, and at least some of these details may be varied. These details and at least some of these variations are illustrated below with some examples.

弹性件12的一种实施方式为弹簧,其套在连接在连杆13的限位螺栓上,对阀板10施加压力。An embodiment of the elastic member 12 is a spring, which is sleeved on the limit bolt connected to the connecting rod 13 to exert pressure on the valve plate 10 .

阀板10的转动角度设置为90度,但不限于此。The rotation angle of the valve plate 10 is set to 90 degrees, but not limited thereto.

阀体2为空心腔体,在图中所示的上侧为开放侧,阀芯组件1还包括盖板 15,在盖板15面向阀体2内的一侧突出设置转轴支架16,转轴11由转轴支架 16可转动支撑,盖板15可拆卸地封住阀体2的上部的开放侧,借此盖板15 设置成阀芯组件1的支撑基础。阀芯组件1可以作为一个整体与阀体2组装,因此方便拆装和维护。The valve body 2 is a hollow cavity, and the upper side shown in the figure is the open side. The valve core assembly 1 also includes a cover plate 15 . The cover plate 15 is rotatably supported by the shaft bracket 16 , and the cover plate 15 detachably seals the open side of the upper portion of the valve body 2 , whereby the cover plate 15 is provided as a support base for the valve core assembly 1 . The valve core assembly 1 can be assembled with the valve body 2 as a whole, so it is convenient for disassembly and maintenance.

继续参照图2至图5,阀芯组件1还包括驱动装置17,驱动装置17设置在盖板15背向阀体2内的一侧,驱动装置17具有直线运动输出件171,直线运动输出件171穿过盖板15,并通过曲柄连接转轴,该曲柄为连杆13,在后面的描述中,曲柄13与连杆13具有相同的含义。直线运动输出件171设置成也可以进行移动的摆动,以在曲柄13转动的各处位置推动曲柄13,曲柄13 可带动转轴11进行转动。盖板15和直线运动输出件171之间设置有密封件。2 to 5, the valve core assembly 1 further includes a driving device 17, the driving device 17 is disposed on the side of the cover plate 15 that faces away from the valve body 2, and the driving device 17 has a linear motion output member 171. The linear motion output member 171 passes through the cover plate 15 and is connected to the rotating shaft through a crank, which is the connecting rod 13. In the following description, the crank 13 and the connecting rod 13 have the same meaning. The linear motion output member 171 is also configured to swing to move, so as to push the crank 13 at various positions where the crank 13 rotates, and the crank 13 can drive the rotating shaft 11 to rotate. A sealing member is provided between the cover plate 15 and the linear motion output member 171 .

如图12所示,一种较佳的实施方式将盖板15和直线运动输出件171之间的密封件为波纹管172,波纹管172的一端安装在盖板15上,与盖板15之间形成密封,直线运动输出件171穿出波纹管,与波纹管172之间形成密封。采用波纹管172来实现密封,密封处无摩擦,因此寿命高。As shown in FIG. 12 , in a preferred embodiment, the sealing member between the cover plate 15 and the linear motion output member 171 is a bellows 172 . A seal is formed between the linear motion output member 171 and the bellows pipe 171 , and a seal is formed between the bellows pipe 172 . The bellows 172 is used to achieve sealing, and there is no friction at the seal, so the service life is high.

驱动装置可采用气缸,但不限于此。图中示出的实施方式采用双气缸驱动并配置多个转轴支架16对转轴进行支撑,动作平稳、密封性好。气缸也可以采用伺服电动缸替代,能满足更多要求,并且开关速度可调。The driving device may use an air cylinder, but is not limited thereto. The embodiment shown in the figure adopts double-cylinder drive and is equipped with a plurality of rotating shaft brackets 16 to support the rotating shaft, and the movement is stable and the sealing performance is good. The cylinder can also be replaced by a servo electric cylinder, which can meet more requirements, and the switching speed is adjustable.

相较于一般的翻板阀将气缸设在转轴端部,将气缸或驱动装置置于上部,推力大大增加,使阀门密封更可靠。Compared with the general flap valve, the cylinder is set at the end of the rotating shaft, and the cylinder or the driving device is placed on the upper part, the thrust is greatly increased, and the valve sealing is more reliable.

图5中的左端为阀芯组件的横断面。转轴支架16插入到阀体2中,转轴支架16的在宽度方向W的两端和阀体2的壁体21、22之间小公差间隙配合,从阀体2的壁体21、22的内侧对壁体21、22提供支撑,可保持壁体21、22 的平行状态。在另一实施方式中,可单独设置撑板来支撑相对的壁体21、22,其保持腔体在真空状态下不会因为外部大气压力而向内变形。The left end in Figure 5 is a cross section of the valve core assembly. The rotating shaft bracket 16 is inserted into the valve body 2 , and the two ends of the rotating shaft bracket 16 in the width direction W and the walls 21 and 22 of the valve body 2 are clearance-fitted with a small tolerance. The wall bodies 21 and 22 are provided with support to maintain the parallel state of the wall bodies 21 and 22 . In another embodiment, braces may be provided separately to support the opposing walls 21, 22, which keep the cavity from being deformed inwardly due to external atmospheric pressure in a vacuum state.

继续参照图2至图5,盖板15的下侧设置有定位销153,阀体2的上侧上对应地设置有销孔,定位销153插入销孔,定位销153与销孔的配合设置成保持阀体2的腔壁21、22之间的平行状态。结合前述的撑板或者转轴支架16,这种保持效果更好,有利于阀板密封。2 to 5 , the lower side of the cover plate 15 is provided with a positioning pin 153, the upper side of the valve body 2 is correspondingly provided with a pin hole, the positioning pin 153 is inserted into the pin hole, and the positioning pin 153 is matched with the pin hole. The parallel state between the cavity walls 21 and 22 of the valve body 2 is maintained. Combined with the aforementioned support plate or the rotating shaft bracket 16, the holding effect is better, which is beneficial to the valve plate sealing.

如图2所示,阀体2的下侧,即与阀芯组件所在一侧的相反一侧也是开放侧,阀体2还包括下盖板23,该开放侧通过下盖板23可拆卸连接。将阀体2 的上、下侧都设置成开放的,因此有利于阀的清理维修。另一方面,下盖板23 上也设置有定位销,与阀体2下侧的销孔配合,同样可以起到定位、并防止阀体2的两个长边的壁体21、22变形的作用。As shown in FIG. 2 , the lower side of the valve body 2 , that is, the side opposite to the side where the valve core assembly is located is also an open side. The valve body 2 also includes a lower cover plate 23 , and the open side is detachably connected through the lower cover plate 23 . The upper and lower sides of the valve body 2 are set to be open, so it is convenient for the cleaning and maintenance of the valve. On the other hand, the lower cover plate 23 is also provided with a positioning pin, which cooperates with the pin hole on the lower side of the valve body 2 , and can also be used for positioning and preventing deformation of the walls 21 and 22 of the two long sides of the valve body 2 . effect.

如图12所示,阀板10的密封侧102设置有密封圈103,借助于密封圈密封阀口210。由于前述的浮动连接和弹性件,帮助阀板10达到一定角度,阀板 10的远阀口侧104比近阀口侧103反而要先接触到侧壁21,因此不会搓动密封圈,避免了关不严实的问题,也不会伤及密封圈。As shown in FIG. 12 , a sealing ring 103 is provided on the sealing side 102 of the valve plate 10 , and the valve port 210 is sealed by the sealing ring. Because the aforementioned floating connection and elastic member help the valve plate 10 to reach a certain angle, the far-port side 104 of the valve plate 10 contacts the side wall 21 first rather than the near-port side 103, so the sealing ring will not be rubbed to avoid It will not damage the sealing ring if it is not tightly closed.

如图4所示,阀板10的密封侧设置有隔热板18。采用阀的系统具有高温,阀芯难以通过水冷来冷却,阀板10的密封侧设置成隔热板18,因此可以提高阀板的寿命。尤其是采用密封圈来密封的实施方式中,隔热板18设置成保持阀板10的密封圈处于许用温度范围内,可有效地提高阀的使用寿命。As shown in FIG. 4 , a heat insulating plate 18 is provided on the sealing side of the valve plate 10 . The system using the valve has a high temperature, and the valve core is difficult to be cooled by water cooling. The sealing side of the valve plate 10 is provided with a heat insulation plate 18, so the life of the valve plate can be improved. Especially in the embodiment where the sealing ring is used for sealing, the heat insulating plate 18 is arranged to keep the sealing ring of the valve plate 10 within the allowable temperature range, which can effectively improve the service life of the valve.

如图3所示,阀体2包括两个长边侧的壁体21、22和两个短边侧的壁体 23、24,两个长边侧的壁体23、24上分别具有阀口,阀芯组件1对应一个阀口210设置。四个侧壁围成一个长方形的腔体。As shown in FIG. 3 , the valve body 2 includes two walls 21 , 22 on the long side and two walls 23 , 24 on the short sides, and the two walls 23 , 24 on the two long sides have valve ports respectively. , the valve core assembly 1 is set corresponding to one valve port 210 . The four side walls enclose a rectangular cavity.

如图2所示,两个长边侧的壁体23、24之间设置有加强支架4。加强支架 4可进一步保持两壁体23、24之间的平行状态。As shown in FIG. 2 , a reinforcing bracket 4 is provided between the walls 23 and 24 on the two long sides. The reinforcing bracket 4 can further maintain the parallel state between the two walls 23, 24.

图6示出了一种加强支架,其包括接管41以及接管41两端的用于连接长边侧壁的法兰42。沿阀体的长度方向,在阀体的底部可设置一个或多个加强支架。支架装入可保证体腔的平行,防止体腔向内、向外变形,保证密封性,而且折装方便维护。FIG. 6 shows a reinforcing bracket, which includes a nozzle 41 and flanges 42 at both ends of the nozzle 41 for connecting the long side walls. Along the length of the valve body, one or more reinforcing brackets may be provided at the bottom of the valve body. The installation of the bracket can ensure the parallelism of the body cavity, prevent the body cavity from being deformed inwardly and outwardly, ensure the sealing, and it is easy to fold and maintain.

如图2、图3所示,两个短边侧的壁体的至少一方或阀芯组件上安装有可观察阀门动作的观察窗240、150,随时观察阀门动作情况以及工作流转情况。As shown in Figures 2 and 3, at least one of the walls on the two short sides or the valve core assembly is provided with observation windows 240, 150 that can observe the valve action, so that the valve action and working flow can be observed at any time.

此外,为应对高温环境,阀体与系统中的腔体的连接面可设置水循环冷却,如图2所示,阀体配置有冷却水接口28。In addition, in order to cope with the high temperature environment, the connection surface between the valve body and the cavity in the system can be provided with water circulation cooling. As shown in FIG. 2 , the valve body is provided with a cooling water interface 28 .

作为优选的设置,在阀芯组件1的所有转动处均安装轴承5,这样可以保证同心度,又避免摩擦阻尼。As a preferred arrangement, bearings 5 are installed at all rotations of the valve core assembly 1, so as to ensure concentricity and avoid frictional damping.

图1至图5所示的实施方式中,真空阀门的组装过程如下:In the embodiment shown in FIGS. 1 to 5 , the assembly process of the vacuum valve is as follows:

1.阀体:1. Valve body:

阀体拼装、焊接加工:Valve body assembly, welding processing:

①将两件体侧板(长边壁体)和两件体端板(短边壁体)按图面要求拼装,点焊固定;①Assemble the two body side plates (long side walls) and the two body end plates (short side walls) according to the requirements of the drawing, and fix them by spot welding;

②确定尺寸满足要求后进行填料满焊;② After confirming that the size meets the requirements, the filler is fully welded;

③整形、去应力;③Shaping and stress relief;

④按精加工图进行焊接后的加工。④Process after welding according to the finishing drawing.

2.阀芯组件:2. Spool assembly:

阀芯组件中的零件按图加工后组装:The parts in the valve core assembly are processed and assembled according to the drawing:

①将隔热板固定与阀板上;①Fix the heat shield to the valve plate;

②在连杆上装配弹簧,依次将阀板与连杆通过浮动接头连接待用;② Assemble the spring on the connecting rod, and connect the valve plate and the connecting rod through the floating joint in turn for use;

③将波纹管与气缸轴连接;③Connect the bellows to the cylinder shaft;

④将气动执行器/电动执行器与上盖板组装;④ Assemble the pneumatic actuator/electric actuator with the upper cover;

⑤将转轴支架与上盖板组装;⑤ Assemble the shaft bracket and the upper cover;

⑥将转轴穿入转轴支架的撑板孔内,依次装入轴承并固定;⑥Insert the rotating shaft into the support plate hole of the rotating shaft bracket, install the bearing in sequence and fix it;

⑦将连接杆、转轴装配;⑦ Assemble the connecting rod and rotating shaft;

⑧将波纹管轴与连接固定;⑧Fix the bellows shaft and the connection;

阀芯组件装配完成。The valve core assembly is assembled.

3.气动翻板阀总装配():3. General assembly of pneumatic flap valve ():

①将加强支架装入阀体下端对应位置;① Install the reinforcing bracket into the corresponding position of the lower end of the valve body;

②将阀芯组件平稳放入阀体内,先用定位销固定再用螺钉锁紧;② Put the valve core assembly into the valve body smoothly, first fix it with a positioning pin and then lock it with a screw;

③装配下盖板及下盖板上的把手230;③ Assemble the lower cover and the handle 230 on the lower cover;

④装配两个观察窗;④ Assemble two observation windows;

⑤装配阀体上的冷却水接口;⑤ Assemble the cooling water interface on the valve body;

⑥装配起吊件151;⑥ Assemble the lifting piece 151;

⑦装配电磁换向阀及气路配件。⑦ Assemble the electromagnetic reversing valve and gas path accessories.

其工作原理为:Its working principle is:

1.阀门关闭:当阀门为气动阀时由压缩空气作为动力,上气缸进气,驱动活塞向下气缸移动,通过气缸轴推动连杆向下,使与连杆紧固的阀板以转轴中心作圆心旋转至阀体密封面,即关闭位置。此时波纹管处于自由状态。1. The valve is closed: when the valve is a pneumatic valve, the compressed air is used as the power, the upper cylinder takes in air, drives the piston to move down the cylinder, and pushes the connecting rod downward through the cylinder shaft, so that the valve plate fastened with the connecting rod is at the center of the rotating shaft. Make a circle and rotate to the sealing surface of the valve body, that is, the closed position. At this point the bellows are in a free state.

2.阀门开启:当阀门为气动阀时由压缩空气作为动力,下气缸进气,驱动活塞向上气缸移动,通过气缸轴带动连杆向上,使阀板以转轴中心作圆心旋转至与阀体密封面成90度的位置,即开启位置。此时波纹管处于压缩状态。2. Valve opening: when the valve is a pneumatic valve, the compressed air is used as the power, the lower cylinder takes in air, the piston is driven to move up the cylinder, and the connecting rod is driven upward through the cylinder shaft, so that the valve plate rotates around the center of the rotating shaft to seal with the valve body The position where the face is 90 degrees is the open position. At this point the bellows is in a compressed state.

3.特点:(1)阀门可用作气动和电动,只需更换驱动机构即可。作为气动时阀门已能满足系统使用要求,如果换成电动执行器,阀门还会多一个功能——开关速度0~125mm/S可调,而且过程中可以任意位置停下;(2)阀门设两个观察窗,分别在阀体侧和上盖板。可随时观察阀门工作情况;(3) 阀门设下盖板,方便清理维护。3. Features: (1) The valve can be used as pneumatic and electric, just need to replace the drive mechanism. When used as a pneumatic valve, the valve can already meet the requirements of the system. If it is replaced with an electric actuator, the valve will have one more function - the switching speed is adjustable from 0 to 125mm/S, and it can be stopped at any position during the process; (2) The valve is set Two observation windows, respectively on the valve body side and the upper cover. The working condition of the valve can be observed at any time; (3) The valve is provided with a cover plate, which is convenient for cleaning and maintenance.

本实用新型虽然以较佳实施例公开如上,但其并不是用来限定本实用新型,任何本领域技术人员在不脱离本实用新型的精神和范围内,都可以做出可能的变动和修改。因此,凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何修改、等同变化及修饰,均落入本实用新型权利要求所界定的保护范围之内。Although the present utility model is disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present utility model. Therefore, any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model without departing from the content of the technical solutions of the present utility model all fall within the protection scope defined by the claims of the present utility model.

Claims (15)

1.真空阀门,包括阀芯组件和阀体,所述阀体包括侧壁,所述侧壁提供有阀口,所述阀芯组件包括阀板;其特征在于,1. A vacuum valve, comprising a valve core assembly and a valve body, the valve body includes a side wall, the side wall is provided with a valve port, and the valve core assembly includes a valve plate; it is characterized in that, 所述阀芯组件还包括转轴,所述转轴在所述阀体中设置可绕自身轴线转动;The valve core assembly further includes a rotating shaft, and the rotating shaft is arranged in the valve body and can rotate around its own axis; 所述阀板具有宽度方向、长度方向和厚度方向,在所述厚度方向具有连接侧和密封侧;在所述宽度方向具有邻近阀口的近阀口侧和远离阀口的远阀口侧;The valve plate has a width direction, a length direction and a thickness direction, and has a connection side and a sealing side in the thickness direction; in the width direction, there is a near valve port side adjacent to the valve port and a far valve port side away from the valve port; 所述转轴和所述阀板沿所述阀板的长度方向通过连杆连接,借此所述阀板可跟随所述转轴进行转动,所述连杆和所述阀板的所述连接侧在位于所述近阀口侧和所述远阀口侧之间的连接位置浮动连接,所述浮动连接容许所述阀板与所述连杆之间有轻微的活动;The rotating shaft and the valve plate are connected along the length direction of the valve plate through a connecting rod, whereby the valve plate can follow the rotating shaft to rotate, and the connecting side of the connecting rod and the valve plate is at the side of the connecting rod. a floating connection at the connection position between the near valve port side and the far valve port side, the floating connection allows slight movement between the valve plate and the connecting rod; 所述连杆和所述阀板之间还设置有弹性件,所述弹性件施加弹性力于所述阀板上,以迫使所述阀板活动到所述轻微的活动的范围的一个极限位置;An elastic member is also arranged between the connecting rod and the valve plate, and the elastic member exerts an elastic force on the valve plate to force the valve plate to move to a limit position of the slight movement range ; 所述极限位置使得所述阀板跟随所述转轴朝所述阀口进行转动的路径中,所述阀板的所述远阀口侧比所述近阀口侧要先接触到所述侧壁,进而随后使得所述近阀口侧为固定部,并且导致继续转动的所述连杆相对所述阀板进行所述轻微的活动,借此推摆所述阀板,以使所述阀板的所述密封侧密封所述阀口。The limit position makes the valve plate follow the rotating shaft to rotate toward the valve port, the far valve port side of the valve plate contacts the side wall earlier than the near valve port side , and then make the side near the valve port a fixed part, and cause the connecting rod that continues to rotate to perform the slight movement relative to the valve plate, thereby pushing and swinging the valve plate to make the valve plate The sealing side of the sealing side seals the valve port. 2.如权利要求1所述的真空阀门,其特征在于,所述阀体为空心腔体,在一侧为开放侧,所述阀芯组件还包括盖板,在所述盖板面向所述阀体内的一侧突出设置转轴支架,所述转轴由所述转轴支架可转动支撑,所述盖板可拆卸地封住所述开放侧,借此所述盖板设置成所述阀芯组件的支撑基础。2 . The vacuum valve according to claim 1 , wherein the valve body is a hollow cavity with an open side on one side, and the valve core assembly further comprises a cover plate, the cover plate facing the One side of the valve body is protruded with a rotating shaft bracket, the rotating shaft is rotatably supported by the rotating shaft bracket, and the cover plate detachably seals the open side, whereby the cover plate is set as a part of the valve core assembly. Support foundation. 3.如权利要求2所述的真空阀门,其特征在于,所述阀芯组件还包括驱动装置,所述驱动装置设置在所述盖板背向所述阀体内的一侧,所述驱动装置具有直线运动输出件,所述直线运动输出件穿过所述盖板,并通过曲柄连接所述转轴,从而可驱动所述转轴进行转动;所述盖板和所述直线运动输出件之间设置有密封件。3 . The vacuum valve according to claim 2 , wherein the valve core assembly further comprises a driving device, the driving device is disposed on the side of the cover plate facing away from the valve body, and the driving device There is a linear motion output piece, the linear motion output piece passes through the cover plate, and is connected to the rotating shaft through a crank, so that the rotating shaft can be driven to rotate; the cover plate and the linear motion output piece are arranged between the cover plate and the linear motion output piece. There are seals. 4.如权利要求3所述的真空阀门,其特征在于,所述密封件为波纹管,所述波纹管的一端安装在所述盖板上,与所述盖板之间形成密封,所述直线运动输出件穿出所述波纹管,与所述波纹管之间形成密封。4 . The vacuum valve according to claim 3 , wherein the sealing member is a bellows tube, and one end of the bellows tube is mounted on the cover plate to form a seal with the cover plate, and the The linear motion output piece passes out of the bellows and forms a seal with the bellows. 5.如权利要求2所述的真空阀门,其特征在于,对应所述转轴的两端,所述盖板上设置有撑板,所述撑板插入到所述阀体中,所述撑板的两端和所述阀体的壁体之间小公差间隙配合,从所述阀体的壁体的内侧对所述壁体提供支撑。5 . The vacuum valve according to claim 2 , wherein corresponding to both ends of the rotating shaft, a support plate is provided on the cover plate, the support plate is inserted into the valve body, and the support plate is inserted into the valve body. 6 . Small tolerance clearance fit between the two ends of the valve body and the wall body of the valve body provides support for the wall body from the inner side of the wall body of the valve body. 6.如权利要求5所述的真空阀门,其特征在于,所述撑板为所述转轴支架。6 . The vacuum valve of claim 5 , wherein the support plate is the shaft support. 7 . 7.如权利要求2或5所述的真空阀门,其特征在于,所述盖板上设置有定位销,所述阀体上对应地设置有销孔,所述定位销插入所述销孔,所述定位销与所述销孔的配合设置成保持阀体的腔壁之间的平行状态。7. The vacuum valve according to claim 2 or 5, wherein a positioning pin is provided on the cover plate, a pin hole is correspondingly provided on the valve body, and the positioning pin is inserted into the pin hole, The matching between the positioning pin and the pin hole is set to maintain the parallel state between the cavity walls of the valve body. 8.如权利要求2所述的真空阀门,其特征在于,所述阀体的与所述阀芯组件所在一侧的相反一侧也是开放侧,所述阀体还包括另一个盖板,通过另一个盖板可拆卸连接位于所述相反一侧的所述开放侧。8. The vacuum valve according to claim 2, wherein the side of the valve body opposite to the side where the valve core assembly is located is also an open side, and the valve body further comprises another cover plate, Another cover releasable connection is located on the open side of the opposite side. 9.如权利要求1所述的真空阀门,其特征在于,所述阀板的所述密封侧设置有密封圈,借助于所述密封圈密封所述阀口。9 . The vacuum valve according to claim 1 , wherein the sealing side of the valve plate is provided with a sealing ring, and the valve port is sealed by means of the sealing ring. 10 . 10.如权利要求1所述的真空阀门,其特征在于,所述阀板的所述密封侧设置成隔热板。10. The vacuum valve of claim 1, wherein the sealing side of the valve plate is configured as a heat shield. 11.如权利要求9所述的真空阀门,其特征在于,所述阀板的所述密封侧设置成隔热板,所述隔热板设置成保持所述阀板的所述密封圈处于许用温度范围内。11. The vacuum valve of claim 9, wherein the sealing side of the valve plate is configured as a heat shield, and the heat shield is configured to keep the sealing ring of the valve plate in an allowed position. within the temperature range. 12.如权利要求1所述的真空阀门,其特征在于,该真空阀门为长方形真空阀门。12. The vacuum valve of claim 1, wherein the vacuum valve is a rectangular vacuum valve. 13.如权利要求12所述的真空阀门,其特征在于,所述阀体包括两个长边侧壁和两个短边侧壁,两个长边侧壁上分别具有阀口,所述阀芯组件对应一个所述阀口设置,两个长边侧壁之间设置有加强支架。13 . The vacuum valve according to claim 12 , wherein the valve body comprises two long side walls and two short side walls, the two long side walls are respectively provided with valve ports, and the valve 13 . The core assembly is arranged corresponding to one of the valve ports, and a reinforcing bracket is arranged between the two long side walls. 14.如权利要求13所述的真空阀门,其特征在于,所述加强支架包括接管以及接管两端的用于连接所述长边侧壁的法兰。14 . The vacuum valve according to claim 13 , wherein the reinforcing bracket comprises a nozzle and flanges at both ends of the nozzle for connecting the long side walls. 15 . 15.如权利要求13所述的真空阀门,其特征在于,所述两个短边侧壁的至少一方或所述阀芯组件上安装有可观察阀门动作的观察窗。15 . The vacuum valve according to claim 13 , wherein at least one of the two short side walls or the valve core assembly is provided with an observation window for observing the valve action. 16 .
CN201922373290.5U 2019-12-23 2019-12-23 Vacuum valve Withdrawn - After Issue CN211779022U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111188913A (en) * 2019-12-23 2020-05-22 上海飞帆智能科技有限公司 vacuum valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111188913A (en) * 2019-12-23 2020-05-22 上海飞帆智能科技有限公司 vacuum valve
CN111188913B (en) * 2019-12-23 2025-01-21 上海飞帆智能科技有限公司 Vacuum valve

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