CN211772084U

CN211772084U - Novel setting machine

Info

Publication number: CN211772084U
Application number: CN202020084452.3U
Authority: CN
Inventors: 金军强
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-01-15
Filing date: 2020-01-15
Publication date: 2020-10-27
Anticipated expiration: 2030-01-15

Abstract

The utility model discloses a novel setting machine, which comprises an oven and a cloth conveying device arranged in the oven, wherein the oven comprises an evaporation chamber close to the initial position of the cloth conveying device and a plurality of drying chambers sequentially spliced along the cloth conveying direction, the top of the evaporation chamber is provided with an exhaust fan for exhausting, one side in the bottom of the evaporation chamber is provided with a first turbofan for blowing air to the upper part of the evaporation chamber, and the other side is provided with an air heater for heating air; two second turbofan which are opposite up and down are arranged on one side in the drying chamber, an air heater used for heating air is arranged at the bottom of the other side, an air pipe is arranged at a position corresponding to an air outlet of the second turbofan positioned above, the air outlet of the air pipe is communicated with an air inlet of the air heater in the adjacent drying chamber close to the direction of the evaporation chamber, and an air outlet of the air pipe in the drying chamber adjacent to the evaporation chamber is communicated with an air inlet of the air heater in the evaporation chamber.

Description

Novel setting machine

Technical Field

The utility model relates to a forming machine technical field, concretely relates to novel forming machine.

Background

The setting machine is a machine for industrial manufacturing and setting, and can be divided into a vamp setting machine, a sock setting machine and a fabric setting machine according to types. The cloth is soaked with chemical materials in a material tank, is uniformly squeezed by a roller and then enters an oven. The cloth can be dried and shaped under the action of high-temperature hot air when passing through the oven, and the shaped cloth has stable size.

The upper and lower nozzles of the setting machine on the market blow the cloth to conduct heat conduction. Be provided with the air heater who is used for air heating in the oven, the air after the heating blows to the cloth through the nozzle to make cloth drying and setting, each oven top all is provided with an exhaust pipe, because hot-air density is less, consequently outside a large amount of hot-air passed can follow the exhaust pipe discharge machine behind the cloth, only a small amount of hot-air can be in oven internal circulation flow, reuse, lead to the general energy consumption of current forming machine high, it is inefficient.

SUMMERY OF THE UTILITY MODEL

To the defect among the prior art, the utility model provides a novel forming machine to improve forming machine's heat reuse rate, reduce current forming machine's energy consumption, the energy saving, reduction in production cost.

The utility model discloses an above-mentioned technical problem is solved to following technical means:

a novel setting machine comprises an oven and a cloth conveying device arranged in the oven, wherein the oven comprises an evaporation chamber close to the initial position of the cloth conveying device and a plurality of drying chambers sequentially spliced along the cloth conveying direction, an exhaust fan for exhausting air is arranged at the top of the evaporation chamber, a first turbofan for blowing air to the upper part of the evaporation chamber is arranged on one side in the bottom of the evaporation chamber, and an air heater for heating air is arranged on the other side;

two second turbofan which are opposite up and down are arranged on one side in the drying chamber, an air heater used for heating air is arranged at the bottom of the other side, an air pipe is arranged at the position, corresponding to the air outlet of the second turbofan, above the air outlet of the second turbofan, of the air pipe, the air outlet of the air pipe is communicated with the air inlet of the air heater in the adjacent drying chamber close to the direction of the evaporation chamber, and the air outlet of the air pipe in the drying chamber adjacent to the evaporation chamber is communicated with the air inlet of the air heater in the evaporation chamber.

Further, a first air duct is arranged between the second turbofan and the air heater, and the first air duct is formed by enclosing a partition plate and the inner wall of the drying chamber.

Further, a second air passage is arranged between an air outlet of the second turbofan positioned below and the cloth conveying device.

Furthermore, a plurality of hot air distributing plates distributed at intervals along the extension direction of the cloth conveying device are arranged in the second air passage, and the hot air distributing plates extend along the width direction of the cloth conveying device.

Further, the cloth conveying device is two chains which are horizontally arranged in parallel, and two ends of each chain are driven by gears.

Further, the evaporating chamber and the drying chamber are respectively rotatably provided with a roller for pressing down the cloth above the cloth conveying device, and the roller stretches across the cloth conveying device.

Furthermore, supplementary air inlets are formed in the evaporating chamber and one side of the drying chamber, which is provided with the air heater.

Furthermore, be located and be provided with out the cloth storehouse on the play cloth port of the drying chamber of very end, it is provided with the tensioning axle of many dislocation distributions to go out the cloth storehouse internal rotation, the both ends of tensioning axle are rotated and are installed on two inside walls of going out the cloth storehouse.

Further, the number of the first turbofan is two, and the two first turbofan coaxially rotate.

The beneficial effects of the utility model are embodied in:

(1) the utility model discloses supply with the previous drying chamber through the tuber pipe with the hot-air of the indoor outflow of back drying chamber and use, the hot-air in the drying chamber that is closest to the evaporating chamber supplies the evaporating chamber to heat through the leading-in evaporating chamber of tuber pipe and uses, has improved the hot-air utilization in every drying chamber effectively and has rateed, has reduced the energy of air heater consumption, can save 40% energy consumption.

(2) The exhaust fan at the top of the evaporation chamber is used for pumping away moisture in the evaporation chamber and is matched with the two first turbofan, so that hot air penetrates through the cloth cover from bottom to top to take away the moisture.

(3) Be provided with two relative second turbofan from top to bottom in the drying chamber, hot-air is upwards blown out by the second turbofan that is located the below, makes to utilize hot-blast penetrability, sees through the cloth cover, takes away the moisture, heats the cloth cover to the design, heat design efficiency can improve 30%.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

Fig. 1 is a schematic view of a front view structure of the novel setting machine of the present invention;

fig. 2 is a schematic view of a rear view structure of the novel setting machine of the present invention;

fig. 3 is a schematic top view of the novel setting machine of the present invention;

fig. 4 is the utility model relates to a sectional structure schematic diagram of the drying chamber of a novel forming machine.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.

As shown in fig. 1-4, the utility model discloses a novel setting machine, including the oven and the cloth conveyor 10 that sets up in the oven, the oven includes evaporating chamber 1 and a plurality of drying chambers 2 that splice in proper order along the cloth direction of delivery that are close to cloth conveyor 10 initial position, evaporating chamber 1 top is provided with the exhaust fan 3 that is used for exhausting, one side is provided with the first turbofan 4 that is used for the blast air to evaporating chamber 1 top in the bottom of evaporating chamber 1, first turbofan 4 is provided with two, two first turbofan 4 coaxial rotations, the opposite side is provided with the air heater 5 that is used for heating the air; two second turbofan 6 which are opposite up and down are arranged on one side in the drying chamber 2, an air heater 5 for heating air is arranged at the bottom of the other side, an air pipe 7 is arranged at a position corresponding to an air outlet of the second turbofan 6 positioned above, the air outlet of the air pipe 7 is communicated with an air inlet of the air heater 5 in the adjacent drying chamber 2 close to the direction of the evaporating chamber 1, and the air outlet of the air pipe 7 on the drying chamber 2 adjacent to the evaporating chamber 1 is communicated with an air inlet of the air heater 5 in the evaporating chamber 1. The air heater 5 in this embodiment may adopt the existing heating technology, i.e. may directly burn gas or light diesel oil in the setting machine, or may use circulating heat conducting oil or steam for heating, or electric heating. The present invention is not limited thereto since it is a prior art.

Specifically, a first air duct 8 is provided between the second turbofan 6 and the air heater 5, and the first air duct 8 is enclosed by a partition plate 9 and an inner wall of the drying chamber 2. The first air duct 8 enables all heated high-temperature air to be sucked by the second turbofan 6 and then blown out, hot air is accelerated, and drying and shaping efficiency of cloth is improved.

A second ventilation channel 11 is arranged between the air outlet of the second turbofan 6 positioned below and the cloth conveying device 10. A plurality of hot air distributing plates 12 distributed at intervals along the extending direction of the cloth conveying device 10 are arranged in the second air passage 11, and the hot air distributing plates 12 extend along the width direction of the cloth conveying device 10. The hot air distribution plate 12 makes the distribution of the hot air blown into the second ventilation duct 11 more uniform, thereby uniformly heating the cloth.

Specifically, the cloth conveying device 10 is two horizontally parallel chains, and two ends of the chains are driven by gears. Adopt the chain to carry cloth to be the mature technique that current forming machine used, during the design, lay cloth flat and place on two chains, then drive gear through the motor and rotate, the gear drives the chain motion, can drive cloth and move forward, and it is inside to get into the oven levelly and smoothly.

And, the evaporating chamber 1 and the drying chamber 2 are rotatably provided with a roller 13 for pressing down the cloth above the cloth conveying device 10, and the roller 13 is spanned on the cloth conveying device 10. In the process of blowing hot air upwards, the cloth conveying device 10 is matched with the roller 13, so that the cloth is limited in a small vertical moving range, and the cloth is prevented from being blown up by the hot air and being separated from the chain.

Specifically, the side of the evaporation chamber 1 and the drying chamber 2 where the air heater 5 is installed are provided with supplementary air inlets 14. The supplementary air inlet 14 is used for supplementing air into the evaporation chamber 1 and the drying chamber 2.

The cloth outlet port of the endmost drying chamber 2 is provided with a cloth outlet bin 15, a plurality of tensioning shafts 16 which are distributed in a staggered manner are arranged in the cloth outlet bin 15 in a rotating manner, two ends of each tensioning shaft 16 are rotatably arranged on two inner side walls of the cloth outlet bin 15 through bearings, and the tensioning shafts 16 at the endmost are driven by a motor. The cloth is wound on a plurality of tensioning shafts 16 which are distributed in a staggered way in sequence, so that the cloth can be kept in a tensioned state.

The utility model discloses supply with the previous drying chamber through the tuber pipe with the hot-air of the indoor outflow of back drying chamber and use, the hot-air in the drying chamber that is closest to the evaporating chamber supplies the evaporating chamber to heat through the leading-in evaporating chamber of tuber pipe and uses, has improved the hot-air utilization in every drying chamber effectively and has rateed, has reduced the energy of air heater consumption, can save 40% energy consumption.

The exhaust fan at the top of the evaporation chamber is used for pumping away moisture in the evaporation chamber and is matched with the two first turbofan, so that hot air penetrates through the cloth cover from bottom to top to take away the moisture. Be provided with two relative second turbofan from top to bottom in the drying chamber, hot-air is upwards blown out by the second turbofan that is located the below, makes to utilize hot-blast penetrability, sees through the cloth cover, takes away the moisture, heats the cloth cover to the design, heat design efficiency can improve 30%.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims

1. The utility model provides a novel forming machine, includes oven and sets up cloth conveyor (10) in the oven, its characterized in that: the drying oven comprises an evaporation chamber (1) close to the initial position of the cloth conveying device (10) and a plurality of drying chambers (2) sequentially spliced along the cloth conveying direction, wherein an exhaust fan (3) for exhausting is arranged at the top of the evaporation chamber (1), a first turbofan (4) for blowing air above the evaporation chamber (1) is arranged on one side in the bottom of the evaporation chamber (1), and an air heater (5) for heating air is arranged on the other side;

one side is provided with two relative second turbofan (6) from top to bottom in drying chamber (2), and the opposite side bottom is provided with air heater (5) that are used for carrying out the heating to the air, and the air outlet of the second turbofan (6) that is located the top corresponds the position and is provided with tuber pipe (7), the air outlet of tuber pipe (7) and the air inlet intercommunication of being close to evaporating chamber (1) direction, air heater (5) in the adjacent drying chamber (2), the air outlet of tuber pipe (7) on drying chamber (2) adjacent with evaporating chamber (1) is linked together with the air inlet of air heater (5) in evaporating chamber (1).

2. The novel setting machine according to claim 1, characterized in that: be provided with first ventiduct (8) between second turbofan (6) and air heater (5), first ventiduct (8) are enclosed by the inner wall of baffle (9) and drying chamber (2) and are closed and form.

3. The novel setting machine according to claim 2, characterized in that: a second ventilation channel (11) is arranged between the air outlet of the second turbofan (6) positioned below and the cloth conveying device (10).

4. The novel setting machine according to claim 3, characterized in that: a plurality of hot air distributing plates (12) distributed at intervals along the extending direction of the cloth conveying device (10) are arranged in the second air passage (11), and the hot air distributing plates (12) extend along the width direction of the cloth conveying device (10).

5. The novel setting machine according to claim 1, characterized in that: the cloth conveying device (10) is composed of two chains which are horizontally arranged in parallel, and two ends of each chain are driven by gears.

6. The novel setting machine according to claim 5, characterized in that: and rolling shafts (13) for pressing down the cloth are rotatably arranged above the cloth conveying device (10) in the evaporation chamber (1) and the drying chamber (2), and the rolling shafts (13) stretch across the cloth conveying device (10).

7. The novel setting machine according to claim 1, characterized in that: and supplementary air inlets (14) are formed in the evaporating chamber (1) and the drying chamber (2) at the sides where the air heaters (5) are installed.

8. The novel setting machine according to claim 1, characterized in that: be located to be provided with out cloth storehouse (15) on the play cloth port of endmost drying chamber (2), it is provided with many dislocation distribution's tensioning axle (16) to go out cloth storehouse (15) internal rotation, the both ends of tensioning axle (16) are rotated and are installed on two inside walls of going out cloth storehouse (15).

9. The novel setting machine according to claim 1, characterized in that: the number of the first turbofan (4) is two, and the two first turbofan (4) coaxially rotate.