CN211771374U - Sugar refining clarification device - Google Patents

Sugar refining clarification device Download PDF

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Publication number
CN211771374U
CN211771374U CN201922335488.4U CN201922335488U CN211771374U CN 211771374 U CN211771374 U CN 211771374U CN 201922335488 U CN201922335488 U CN 201922335488U CN 211771374 U CN211771374 U CN 211771374U
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China
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observation
settler
line
quick
inlet
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CN201922335488.4U
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Chinese (zh)
Inventor
王健
蒙涛
吴子毅
陈海军
梁幼飞
王宝
赵抒娜
张思聪
徐光辉
张菡
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Cofco Tunhe Sugar Industry Co ltd
Cofco Tunhe Chongzuo Sugar Co ltd
Cofco Nutrition and Health Research Institute Co Ltd
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Cofco Tunhe Sugar Industry Co ltd
Cofco Tunhe Chongzuo Sugar Co ltd
Cofco Nutrition and Health Research Institute Co Ltd
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Abstract

The utility model relates to a sugaring industry technical field is a sugaring clarification device, it is including the gas tank that looses, the baffle-box, an observation section of thick bamboo, the quick settler, the fixed intercommunication in gas tank bottom that looses has sugar juice feedstock pipeline, it has buffering feedstock pipeline to loose fixed intercommunication between gas tank upper portion export and the import of baffle-box lower part, the fixed intercommunication in baffle-box top has flocculating agent feedstock pipeline, it has the settlement feedstock pipeline to fix the intercommunication between baffle-box upper portion export and the first import in quick settler middle part, the fixed intercommunication in quick settler upper portion export has clear juice discharging line, the fixed intercommunication in quick settler bottom has mud juice discharging line. The utility model has the advantages of reasonable and compact structure, convenient to use, it utilizes the clarification condition of sugar juice in the quick settler of audio-visual, quick, accurate judgement of an observation section of thick bamboo, can in time adjust the technological parameter of sugar juice clarification according to the observation result of an observation section of thick bamboo, has improved clarification efficiency, has guaranteed the clarification effect, has safety, laborsaving, simple and convenient, efficient characteristics.

Description

Sugar refining clarification device
Technical Field
The utility model relates to the technical field of sugar industry, in particular to a sugar clarification device.
Background
China is one of the largest sugar-eating producing and consuming countries in the world, and the sugar industry occupies an important position in national economy. Currently, two methods can be used for sugar production: one is to directly produce the white granulated sugar by a sulfurous acid method or a carbonic acid method, which is also called a one-step method; the other method is to prepare the raw sugar by a limestone method, then dissolve the raw sugar back, saturate, evaporate and crystallize again to obtain refined sugar, which is also called as a two-step method. In the sugar making process, the quality of the sugar juice is directly influenced by the clarification treatment process.
For most sugar manufacturing enterprises, a flocculating agent and sugar juice are usually fed into a rapid settler in two ways during clarification, and the addition amount of the flocculating agent is low (3 ppm to 6ppm sugar juice), so that the flocculating agent and the sugar juice are difficult to be in full contact, and the clarification effect of sugar manufacturing cannot be ensured. In addition, in the production of squeezing seasons, most sugar manufacturing enterprises usually make clarification process condition parameters by virtue of production experience or experience of other factories, and the clarification process parameters need to be adjusted in time to ensure that the expected clarification effect is achieved because the components of sugar juice often change due to different varieties, growth conditions, maturity, freshness and the like of sugar manufacturing raw materials. In the clarification process, the volume of the rapid settler is often very large, the residence time of the sugar juice in the rapid settler can reach 40min to 60min, in the process, the clarification effect is difficult to accurately and rapidly judge only through the observation of a sight glass of the rapid settler, the process parameters cannot be timely adjusted, the normal operation of the sugar refining clarification process is easily influenced, and the sugar quality is difficult to ensure.
Disclosure of Invention
The utility model provides a sugaring clarification device has overcome above-mentioned prior art not enough, and it can effectively solve exist in the current sugaring clarification technology because the quick settler is bulky, can't in time adjust clarification technological parameter's problem.
The technical scheme of the utility model is realized through following measure: the utility model provides a sugaring clarification device, including the case that looses, the baffle-box, an observation section of thick bamboo, quick settler, the fixed intercommunication in the bottom of the case that looses has sugar juice feedstock line, it has buffering feedstock line to fixed intercommunication between case upper portion export and the import of baffle-box lower part, the fixed intercommunication in baffle-box top has flocculating agent feedstock line, it has the settlement feedstock line to fix intercommunication between baffle-box upper portion export and the first import in quick settler middle part, it has the observation discharging pipeline to observe fixed intercommunication between a section of thick bamboo export and the second import in quick settler middle part, it has the observation feeding line to observe fixed intercommunication between a section of thick bamboo import and the settlement feedstock line, the fixed intercommunication in quick settler upper portion export has clear juice discharging pipeline, the fixed intercommunication in quick settler bottom has mud juice discharging pipeline, it just has the scale for transparent to observe a section of thick.
The following are further optimization or/and improvement of the technical scheme of the utility model:
an observation discharge pipeline is fixedly communicated between the upper outlet of the observation cylinder and the second inlet in the middle of the rapid settler, and an observation feeding pipeline is fixedly communicated between the inlet at the bottom of the observation cylinder and the sedimentation feeding pipeline.
An observation discharge pipeline is fixedly communicated between the outlet at the bottom of the observation barrel and the second inlet in the middle of the rapid settler, and an observation feed pipeline is fixedly communicated between the inlet at the top of the observation barrel and the sedimentation feed pipeline.
An inlet valve is fixedly installed on the observation feeding pipeline, and an outlet valve is fixedly installed on the observation discharging pipeline.
The stirring paddles are arranged in the middle of the buffer tank and the quick settler.
The observation cylinder is made of one of inorganic glass, organic glass and resin.
The diameter of the observation cylinder is 3cm to 15cm, and the height thereof is 50cm to 200 cm.
The utility model has the advantages of reasonable and compact structure, convenient to use, it utilizes the clarification condition of sugar juice in the quick settler of audio-visual, quick, accurate judgement of an observation section of thick bamboo, can in time adjust the technological parameter of sugar juice clarification according to the observation result of an observation section of thick bamboo, has improved clarification efficiency, has guaranteed the clarification effect, has safety, laborsaving, simple and convenient, efficient characteristics.
Drawings
Figure 1 is the utility model discloses survey bobbin base feeding and connect the sketch map.
Figure 2 is the utility model discloses observe a section of thick bamboo top feeding and connect the sketch map.
The codes in the figures are respectively: 1 is the case that looses, 2 is the baffle-box, 3 is the observation section of thick bamboo, 4 is quick settler, 5 is sugar juice inlet line, 6 is buffering inlet line, 7 is flocculating agent inlet line, 8 is the settlement inlet line, 9 is observing the discharging line, 10 is observing the inlet line, 11 is clear juice discharging line, 12 is the mud juice discharging line, 13 is the inlet valve, 14 is the outlet valve, 15 is the stirring rake.
Detailed Description
The utility model discloses do not receive the restriction of following embodiment, can be according to the utility model discloses a technical scheme and actual conditions determine concrete implementation.
In the present invention, for convenience of description, the description of the relative position relationship of the components is described according to the layout mode of the attached drawing 1 in the specification, such as: the positional relationship of front, rear, upper, lower, left, right, etc. is determined in accordance with the layout direction of fig. 1 of the specification.
The invention will be further described with reference to the following examples and drawings:
as shown in attached figures 1 and 2, the sugar refining and clarifying device comprises a gas dispersing box 1 and a buffer box 2, an observation section of thick bamboo 3, quick settler 4, the fixed intercommunication in 1 bottom of gas dispersing case has sugar juice inlet line 5, the fixed intercommunication has buffering inlet line 6 between the export in 1 upper portion of gas dispersing case and the import of 2 lower parts of baffle-box, the fixed intercommunication has flocculating agent inlet line 7 in 2 tops of baffle-box, the fixed intercommunication has settlement inlet line 8 between 2 upper portion exports of baffle-box and the first import in 4 middle parts of quick settler, it has observation discharge pipeline 9 to observe fixed intercommunication between 3 exports of a section of thick bamboo and the 4 middle parts second import of quick settler, it has observation inlet line 10 to observe fixed intercommunication between 3 imports of a section of thick bamboo and the settlement inlet line 8, the fixed intercommunication in 4 upper portions exports of quick settler has clear juice outlet line 11, the fixed intercommunication in 4 bottoms of quick settler has mud juice outlet line 12, it just has the scale to observe section of thick.
In the prior art, because the volume of the rapid settler 4 is large, the sugar juice stays in the rapid settler 4 for 40-60 min, the clarification effect is difficult to accurately and rapidly judge only by observing through a sight glass of the rapid settler 4, and the clarification process parameters cannot be adjusted in time, so that the clarification effect of the sugar juice is influenced; the utility model discloses in, install transparent observation section of thick bamboo 3 with the scale additional before quick settler 4, ensure to get into quick settler 4 and observe a sugar juice of 3 unanimously, utilize the clarification condition of sugar juice in the quick settler 4 of judgement that observation section of thick bamboo 3 can be online directly perceived, quick, accurate, can in time adjust clarification technological parameter according to the clarification condition, improved the clarification efficiency and the clarification effect of sugar juice. The inlet valve 13 and the outlet valve 14 are convenient for the observation cylinder 3 to sample sugar juice and stop sampling at any time, when the sedimentation speed of the mud juice is observed, the inlet valve 13 and the outlet valve 14 can be closed, the interference of subsequent feeding on sedimentation is avoided, and particularly, the mode of feeding at the bottom and feeding at the top of the observation cylinder 3 can ensure that the observation cylinder 3 is full of the sugar juice all the time and has no short circuit phenomenon.
The utility model discloses in, the settlement rate that the scale on the observation section of thick bamboo 3 was convenient for observe mud juice judges the clarification condition of sugar juice.
The sugar refining clarification device can be further optimized or/and improved according to actual needs:
as shown in attached figures 1 and 2, an observation discharging pipeline 9 is fixedly communicated between an outlet at the upper part of the observation cylinder 3 and a second inlet at the middle part of the rapid settler 4, and an observation feeding pipeline 10 is fixedly communicated between an inlet at the bottom of the observation cylinder 3 and the sedimentation feeding pipeline 8.
As shown in attached figures 1 and 2, an observation discharging pipeline 9 is fixedly communicated between an outlet at the bottom of the observation cylinder 3 and a second inlet in the middle of the rapid settler 4, and an observation feeding pipeline 10 is fixedly communicated between an inlet at the top of the observation cylinder 3 and the sedimentation feeding pipeline 8.
As shown in fig. 1 and 2, an inlet valve 13 is fixedly arranged on the observation feeding pipeline 10, and an outlet valve 14 is fixedly arranged on the observation discharging pipeline 9.
As shown in fig. 1 and 2, the stirring paddle 15 is arranged in the center of the buffer tank 2 and the quick settler 4.
As shown in fig. 1 and 2, the observation tube 3 is made of one of inorganic glass, organic glass, and resin. Transparent and safe materials can be used for manufacturing the observation cylinder 3.
As shown in FIGS. 1 and 2, the observation cylinder 3 has a diameter of 3cm to 15cm and a height of 50cm to 200 cm. The specification of the observation cylinder 3 can also be adjusted according to actual production needs.
Above technical feature constitutes the utility model discloses a best embodiment, it has stronger adaptability and best implementation effect, can increase and decrease unnecessary technical feature according to actual need, satisfies the demand of different situation.
The utility model discloses best embodiment's use: when sugar juice needs to be clarified, an inlet valve 13 is opened, an outlet valve 14 is closed, the sugar juice enters an air dispersing box 1 from a sugar juice feeding pipeline 5 for air dispersing to remove air bubbles carried in the sugar juice, the air dispersed sugar juice enters a buffer box 2 from a buffer feeding pipeline 6 to be premixed with a flocculating agent, the premixing time is 5s to 3min, one part of the sugar juice premixed in the buffer box 2 enters a rapid settler 4 from a sedimentation feeding pipeline 8, the other part of the sugar juice enters an observation cylinder 3 from an observation feeding pipeline 10, after the observation cylinder 3 is filled with the sugar juice, the inlet valve 13 is closed, the clarification condition of the sugar juice in the rapid settler 4 is judged by observing the clarification condition of the sugar juice through a transparent observation cylinder 3 with scales, clarification process parameters are adjusted in time, after the sugar juice sedimentation in the observation cylinder 3 is finished and observation is finished, the outlet valve 14 is opened, the sugar juice in the observation cylinder 3 enters the rapid settler 4 from an observation discharging pipeline 9, the sugar juice is clarified and layered in the quick settler 4, the upper layer clear juice is discharged from the clear juice discharge pipeline 11, and the lower layer mud juice is discharged from the mud juice discharge pipeline 12.

Claims (10)

1. The utility model provides a sugaring clarification device, its characterized in that is including the case that looses the gas, the baffle-box, an observation section of thick bamboo, quick settler, the fixed intercommunication in the bottom of the case that looses has sugar juice inlet line, it has buffering inlet line to loose fixed intercommunication between case upper portion export and the import of baffle-box lower part, the fixed intercommunication in baffle-box top has flocculating agent inlet line, it has subside inlet line to fix the intercommunication between baffle-box upper portion export and the first import in quick settler middle part, it has observation discharging line to observe fixed intercommunication between a section of thick bamboo export and the second import in quick settler middle part, it has observation feeding line to observe fixed intercommunication between a section of thick bamboo import and the subside inlet line, quick settler upper portion export is fixed the intercommunication has clear juice discharging line, quick settler bottom is fixed the intercommunication has mud juice discharging line, it just has the scale to observe the.
2. The sugar refining and clarifying device as set forth in claim 1, wherein an observation outlet line is fixedly connected between the outlet at the upper portion of the observation cylinder and the second inlet at the middle portion of the rapid settler, and an observation inlet line is fixedly connected between the inlet at the bottom of the observation cylinder and the sedimentation inlet line.
3. The sugar refining and clarifying device as set forth in claim 1, wherein an observation outlet line is fixedly connected between the outlet at the bottom of the observation cylinder and the second inlet at the middle of the quick settler, and an observation inlet line is fixedly connected between the inlet at the top of the observation cylinder and the sedimentation inlet line.
4. A sugar refining and clarification device according to claim 1, 2 or 3, characterized in that the inlet valve is fixedly mounted on the observation feed line and the outlet valve is fixedly mounted on the observation discharge line.
5. The sugar refining clarification device according to claim 1, 2 or 3, characterized in that the stirring paddle is arranged at the center inside the buffer tank and the quick settler.
6. The sugar refining and clarifying apparatus as set forth in claim 4, wherein stirring paddles are provided centrally inside said buffer tank and said flash settler.
7. The sugar refining clarification device of claim 1 or 2 or 3 or 6, characterized in that the observation cylinder has a diameter of 3cm to 15cm and a height of 50cm to 200 cm.
8. The sugar refining clarification device of claim 5, characterized in that the observation cylinder has a diameter of 3cm to 15cm and a height of 50cm to 200 cm.
9. The sugar refining clarification device according to claim 1 or 2 or 3 or 6 or 8, characterized in that the material of the observation cylinder is one of inorganic glass, organic glass and resin.
10. The sugar refining clarification device according to claim 7, wherein the material of the observation cylinder is one of inorganic glass, organic glass and resin.
CN201922335488.4U 2019-12-24 2019-12-24 Sugar refining clarification device Active CN211771374U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922335488.4U CN211771374U (en) 2019-12-24 2019-12-24 Sugar refining clarification device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922335488.4U CN211771374U (en) 2019-12-24 2019-12-24 Sugar refining clarification device

Publications (1)

Publication Number Publication Date
CN211771374U true CN211771374U (en) 2020-10-27

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CN201922335488.4U Active CN211771374U (en) 2019-12-24 2019-12-24 Sugar refining clarification device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115959616A (en) * 2023-03-16 2023-04-14 长盛(廊坊)科技有限公司 Unloading device and unloading method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115959616A (en) * 2023-03-16 2023-04-14 长盛(廊坊)科技有限公司 Unloading device and unloading method thereof
CN115959616B (en) * 2023-03-16 2023-05-12 长盛(廊坊)科技有限公司 Unloading device and unloading method thereof

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