CN211768354U - Screw conveyer with premixing function - Google Patents

Screw conveyer with premixing function Download PDF

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CN211768354U
CN211768354U CN202020127764.8U CN202020127764U CN211768354U CN 211768354 U CN211768354 U CN 211768354U CN 202020127764 U CN202020127764 U CN 202020127764U CN 211768354 U CN211768354 U CN 211768354U
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drum
blade
roller
wall
screw conveyor
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孙成城
苗振旭
张日华
张慧玲
杨建峰
翟科伟
陈宁
苏利钢
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Luoyang Institute of Science and Technology
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Abstract

一种具有预混合功能的螺旋输送机,包括减速电机、传动机构、内壁设有螺旋叶片的滚筒、支承滚筒的托辊,螺旋叶片上设有侧面与螺旋叶片连接、远离滚筒轴线的端部与滚筒内壁连接且朝着螺旋叶片的螺旋方向倾斜的刮片。刮片随着螺旋叶片的运动可以将不同粒径的颗粒物料携带至滚筒上方,然后再向下抛洒,可以将不同粒径的颗粒物料充分混合。

Figure 202020127764

A screw conveyor with pre-mixing function includes a geared motor, a transmission mechanism, a drum with a spiral blade on the inner wall, and an idler supporting the drum. The inner wall of the drum is connected with a scraper that is inclined toward the helical direction of the helical blade. With the movement of the spiral blade, the scraper can carry the granular materials of different particle sizes to the top of the drum, and then throw them down, which can fully mix the granular materials of different particle sizes.

Figure 202020127764

Description

一种具有预混合功能的螺旋输送机A screw conveyor with premixing function

技术领域technical field

本实用新型属于混凝土技术领域,具体涉及一种具有预混合功能的螺旋输送机。The utility model belongs to the technical field of concrete, in particular to a screw conveyor with a premixing function.

背景技术Background technique

在混凝土搅拌过程中存在材料种类较多且性质不同(粉体、颗粒、液体等),粉体材料的种类较多(水泥、两种以上的掺合料)且掺加量差别较大,颗粒类材料(粗、细骨料)的粒径大小差异等因素,现有的搅拌装置受限于结构设计,搅拌的均匀性不好,不同种类材料(粗、细骨料和粉料)难以形成均质,从而影响混凝土的施工和使用性能,导致工程长期质量受影响。在将物料投入搅拌机之前,为了达到良好的搅拌效果,需要将不同粒径的颗粒物料充分混合,然而现有螺旋输送机只有输送物料的功能,在输送过程中多种物料不能进行混合,导致搅拌后的混凝土质量不好,因此需要一种在输送物料的同时能够充分混合粒径不同的颗粒物料的输送机。In the concrete mixing process, there are many types of materials with different properties (powder, particles, liquid, etc.), and there are many types of powder materials (cement, more than two kinds of admixtures) and the amount of mixing is large, and the particles Due to factors such as the difference in particle size of similar materials (coarse and fine aggregates), the existing stirring device is limited by the structural design, the uniformity of stirring is not good, and it is difficult to form different types of materials (coarse, fine aggregate and powder) Homogeneous, thus affecting the construction and performance of concrete, resulting in the long-term quality of the project. Before the material is put into the mixer, in order to achieve a good mixing effect, it is necessary to fully mix the granular materials of different particle sizes. However, the existing screw conveyor only has the function of conveying materials, and various materials cannot be mixed during the conveying process, resulting in mixing. The quality of the finished concrete is not good, so there is a need for a conveyor that can fully mix granular materials with different particle sizes while conveying materials.

实用新型内容Utility model content

针对现有输送机只能输送物料的缺陷,本实用新型的目的在于提出一种能够输送不同粒径的多种物料并同时能够充分混合多种物料的螺旋输送机。Aiming at the defect that the existing conveyor can only transport materials, the purpose of the utility model is to provide a screw conveyor that can transport multiple materials with different particle sizes and can fully mix multiple materials at the same time.

本实用新型的目的是采用以下技术方案来实现。依据本实用新型提出的一种具有预混合功能的螺旋输送机,包括减速电机、传动机构、内壁设有螺旋叶片的滚筒、支承滚筒的托辊,螺旋叶片上设有侧面与螺旋叶片连接、远离滚筒轴线的端部与滚筒内壁连接且朝着螺旋叶片的螺旋方向倾斜的刮片。The purpose of this utility model is to adopt the following technical solutions to achieve. According to the present utility model, a screw conveyor with pre-mixing function is provided, which includes a deceleration motor, a transmission mechanism, a drum provided with a spiral blade on the inner wall, and an idler supporting the drum. The end of the axis of the drum is connected to the inner wall of the drum and is inclined towards the helical direction of the helical blade.

进一步的,传动机构包括固设于减速电机轴的小齿轮、沿圆周方向固设于滚筒外壁且与小齿轮啮合的大齿轮。Further, the transmission mechanism includes a pinion fixed on the shaft of the reduction motor, and a large gear fixed on the outer wall of the drum along the circumferential direction and meshed with the pinion.

进一步的,刮片上设有沿螺旋叶片的反螺旋方向延伸的凹槽。Further, the scraper is provided with a groove extending along the reverse helical direction of the helical blade.

进一步的,刮片的另一侧面设有沿平行于螺旋叶片的方向延伸并与滚筒内壁连接的挡板。Further, the other side of the scraper is provided with a baffle extending in a direction parallel to the helical blade and connected with the inner wall of the drum.

进一步的,滚筒的出料口高于进料口。Further, the discharge port of the drum is higher than the feed port.

本实用新型一种具有预混合功能的螺旋输送机在输送物料的同时,刮片随着螺旋叶片的运动可以将不同粒径的颗粒物料携带至滚筒上方,然后再向下抛洒,同时由于从进料口到出料口的高度递增,刮片携带的部分物料会向后抛洒,从而将不同粒径的颗粒物料充分混合。When the screw conveyor with premixing function of the utility model conveys the material, the scraper can carry the granular materials of different particle sizes to the top of the drum along with the movement of the screw blade, and then throw it downward. The height from the material port to the material outlet increases, and part of the material carried by the scraper will be thrown backwards, so as to fully mix the granular materials of different particle sizes.

上述说明仅是本实用新型技术方案的概述,为了能更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为让本实用新型的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solutions of the present utility model, in order to understand the technical means of the present utility model more clearly, it can be implemented according to the contents of the specification, and in order to make the above-mentioned and other purposes, features and advantages of the present utility model better. It is obvious and easy to understand, and the preferred embodiments are exemplified below, and the detailed description is as follows in conjunction with the accompanying drawings.

附图说明Description of drawings

图1是本实用新型一种具有预混合功能的螺旋输送机实施例的轴测图;1 is an axonometric view of an embodiment of a screw conveyor with a premixing function of the present invention;

图2是本实用新型一种具有预混合功能的螺旋输送机实施例的剖视图;2 is a cross-sectional view of an embodiment of a screw conveyor with a premixing function of the present invention;

图3是本实用新型一种具有预混合功能的螺旋输送机另一实施例的轴测图;3 is a perspective view of another embodiment of a screw conveyor with a premixing function of the present invention;

图4是图3的A处局部放大图。FIG. 4 is a partial enlarged view of part A of FIG. 3 .

【附图标记】[reference number]

1-滚筒 2-大齿轮 3-螺旋叶片 4-刮片 401-凹槽1-Roller 2-Large gear 3-Spiral blade 4-Scraper 401-Groove

具体实施方式Detailed ways

为更进一步阐述本实用新型为达成预定目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型提出的一种具有预混合功能的螺旋输送机其具体实施方式、结构、特征及其功效,详细说明如下。In order to further illustrate the technical means and effects adopted by the present utility model to achieve the predetermined purpose, the following describes the specific implementation of a screw conveyor with a premixing function proposed according to the present utility model in conjunction with the accompanying drawings and preferred embodiments. , structure, characteristics and efficacy, detailed descriptions are as follows.

请参阅图1至图2,为本实用新型一种具有预混合功能的螺旋输送机的一个实施例。本实施例包括减速电机、传动机构、滚筒、托辊。传动机构为齿轮传动机构,具体为:减速电机的电机轴可通过键连接等方式固定小齿轮,在滚筒1的外壁上沿圆周方向套设固定有与小齿轮啮合的大齿轮2。滚筒1支承在托辊上,托辊可以限制滚筒1的轴向移动,使滚筒1稳定地绕轴线做圆周运动。滚筒内壁设有螺旋叶片3,螺旋叶片3的螺旋方向与滚筒1的旋转运动方向一致,从而推动物料向前运动。沿着螺旋方向在螺旋叶片3上均匀布设多个刮片4,在本实施例中,刮片4为厚度均匀的薄板并分别与螺旋叶片3、滚筒1连接,具体为:刮片4远离滚筒轴线的端部与滚筒内壁连接(例如焊接或螺钉连接);刮片4的一侧面与螺旋叶片3连接(例如焊接或螺钉连接),定义螺旋叶片的螺旋方向为前、反螺旋方向为后,则刮片4靠近滚筒轴线的端部位于远离滚筒轴线的端部的前方,使刮片4朝着螺旋叶片3的螺旋方向倾斜,在滚筒1转动时,移动至滚筒底部的刮片4一方面给位于滚筒底部的物料施加一个向上的扬力、另一方面能够携带部分物料旋转至滚筒顶部后抛洒,从而使粒径不同的颗粒物料混合均匀。此外,可调整滚筒1进料口与出料口两端的托辊使出料口高于进料口,实现在滚筒1转动时由刮片4携带的物料会有一部分向后抛洒,使粒径不同的物料混合更加均匀。Please refer to FIG. 1 to FIG. 2 , which are an embodiment of a screw conveyor with a pre-mixing function of the present invention. This embodiment includes a reduction motor, a transmission mechanism, a roller, and an idler. The transmission mechanism is a gear transmission mechanism, specifically: the motor shaft of the reduction motor can fix the pinion by means of key connection, etc., and a large gear 2 meshing with the pinion is sleeved and fixed on the outer wall of the drum 1 along the circumferential direction. The roller 1 is supported on the idler roller, which can limit the axial movement of the roller 1, so that the roller 1 can stably make a circular motion around the axis. The inner wall of the drum is provided with a helical blade 3, and the helical direction of the helical blade 3 is consistent with the rotation direction of the drum 1, thereby pushing the material to move forward. A plurality of scrapers 4 are evenly arranged on the helical blade 3 along the helical direction. In this embodiment, the scraper 4 is a thin plate with uniform thickness and is connected to the helical blade 3 and the drum 1 respectively. Specifically, the scraper 4 is far away from the drum. The end of the axis is connected with the inner wall of the drum (for example, welded or screwed); one side of the scraper 4 is connected with the helical blade 3 (for example, welded or screwed). Then the end of the scraper 4 close to the axis of the drum is located in front of the end far from the axis of the drum, so that the scraper 4 is inclined towards the helical direction of the helical blade 3. When the drum 1 rotates, the scraper 4 moves to the bottom of the drum. Apply an upward lifting force to the material at the bottom of the drum, on the other hand, it can carry part of the material to the top of the drum and then throw it, so that the granular materials with different particle sizes can be mixed evenly. In addition, the idler rollers at both ends of the feed port and the discharge port of the drum 1 can be adjusted so that the discharge port is higher than the feed port, so that part of the material carried by the scraper 4 will be thrown backward when the drum 1 rotates, so that the particle size Different materials are mixed more uniformly.

在本实用新型的另一实施例中,如图3至图4,刮片4上设有沿螺旋叶片3的反螺旋方向延伸的一个凹槽401,可以携带更多物料到滚筒顶部向下抛洒,其他结构与上一实施例相同。In another embodiment of the present invention, as shown in FIGS. 3 to 4 , the scraper 4 is provided with a groove 401 extending along the reverse helical direction of the helical blade 3 , which can carry more materials to the top of the drum and throw downwards , and other structures are the same as the previous embodiment.

在本实用新型的再一实施例中,刮片4的另一侧面设有沿平行于螺旋叶片的方向延伸并与滚筒内壁连接的挡板以在滚筒转动时携带更多物料进行抛洒,实现更好的混合效果。In yet another embodiment of the present invention, the other side of the scraper 4 is provided with a baffle plate extending in a direction parallel to the helical blade and connected to the inner wall of the drum, so as to carry more materials for throwing when the drum rotates, so as to achieve more Good blending effect.

在本实施例工作过程中,不同粒径的粗细物料通过输送带等方式从滚筒1的进料口进入滚筒1中,启动减速电机,小齿轮旋转带动大齿轮2从而使滚筒1旋转,滚筒1旋转方向与螺旋叶片3的螺旋方向相同,不同粒径的粗细物料随着螺旋叶片3的旋转,向出料口输送,同时移动至滚筒底部的刮片4带动部分物料到达顶部时向下抛洒,不断循环,当物料到达出料口时,不同粒径的物料已充分混合,可以进入下一道搅拌工序。During the working process of this embodiment, materials of different particle sizes enter into the drum 1 from the feeding port of the drum 1 through a conveyor belt, etc., start the deceleration motor, and the pinion rotates to drive the large gear 2 to rotate the drum 1, and the drum 1 rotates. The rotation direction is the same as the spiral direction of the spiral blade 3. The materials with different particle diameters are conveyed to the discharge port with the rotation of the spiral blade 3. At the same time, the scraper 4 that moves to the bottom of the drum drives part of the material to be thrown downward when it reaches the top. Continuous circulation, when the material reaches the discharge port, the materials with different particle sizes have been fully mixed and can enter the next mixing process.

以上所述,仅是本实用新型的较佳实施例而已,任何熟悉本专业的技术人员在不脱离本实用新型技术方案范围内,依据本实用新型的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only the preferred embodiments of the present invention. Any technical personnel who are familiar with the present invention can make any simple and easy steps to the above embodiments according to the technical essence of the present invention without departing from the scope of the technical solution of the present invention. Modifications, equivalent changes and modifications still fall within the scope of the technical solutions of the present invention.

Claims (5)

1. The utility model provides a screw conveyer with function of premixing, includes gear motor, drive mechanism, the inner wall is equipped with helical blade's cylinder, the bearing roller that supports the cylinder, its characterized in that: the spiral blade is provided with a scraping blade, the side surface of which is connected with the spiral blade, the end part far away from the axis of the roller is connected with the inner wall of the roller, and the scraping blade inclines towards the spiral direction of the spiral blade.
2. A screw conveyor with a premixing function as recited in claim 1, wherein: the transmission mechanism comprises a pinion fixedly arranged on a shaft of the speed reducing motor and a bull gear which is fixedly arranged on the outer wall of the roller along the circumferential direction and is meshed with the pinion.
3. A screw conveyor with a premixing function as recited in claim 1, wherein: the scraping piece is provided with a groove extending along the reverse spiral direction of the spiral blade.
4. A screw conveyor with a premixing function as recited in claim 1, wherein: the other side surface of the scraping blade is provided with a baffle plate which extends along the direction parallel to the helical blade and is connected with the inner wall of the roller.
5. A screw conveyor with a premixing function as recited in claim 1, wherein: the discharge hole of the roller is higher than the feed inlet.
CN202020127764.8U 2020-01-19 2020-01-19 Screw conveyer with premixing function Active CN211768354U (en)

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Application Number Priority Date Filing Date Title
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