CN211759668U

CN211759668U - Automatic magnet assembling equipment

Info

Publication number: CN211759668U
Application number: CN201922371870.0U
Authority: CN
Inventors: 高超
Original assignee: Hong Te Li Plastic Dongguan Co ltd
Current assignee: Hong Te Li Plastic Dongguan Co ltd
Priority date: 2019-12-25
Filing date: 2019-12-25
Publication date: 2020-10-27
Anticipated expiration: 2029-12-25

Abstract

The utility model discloses an automatic magnet assembling device, which is suitable for the automatic assembly of a magnet and a workpiece, and comprises a magnet separating device and a frame, wherein the magnet separating device is used for separating a stacked magnet and is positioned on the frame; the stacked magnets are separated by the action of the magnet separator. The utility model has the advantages of simple structure and reasonable design, reduced the intensity of labour of manual separation magnet, improved separation efficiency, also avoided because of many magnets or divide the harmfulness that magnet less caused during manual separation time.

Description

Automatic magnet assembling equipment

Technical Field

The utility model relates to an automation equipment especially relates to an automatic equipment of magnet.

Background

In the prior art, for the magnet on the Ipad keyboard, press-fit assembly after manual placement is generally adopted, so that errors exist, and the efficiency is low. Because the problem of magnet magnetism itself, at the artifical in-process of placing, need carry out the manual separation with the magnet of laminating together, not only waste time and energy, it is still easy to appear two even more than two magnets place into the work piece, cause the defective products easily.

Therefore, there is a need for an automatic magnet assembling apparatus capable of automatically separating magnets and placing the magnets in a workpiece, so as to improve yield and production efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a simple structure, can the superimposed magnet of autosegregation and assemble the automatic equipment of magnet and work piece.

In order to achieve the above object, the present invention provides an automatic magnet assembling apparatus, which is suitable for automatic assembly of a magnet and a workpiece, and comprises a magnet separation device for separating a stacked magnet and a rack, wherein the magnet separation device is located on the rack, the magnet separation device comprises a base, a magnet feeder for storing the magnet, and a magnet separator for separating the magnet, the magnet separator is located at one end of the magnet feeder and is communicated with the base; the stacked magnets are separated by the action of the magnet separator.

Compared with the prior art, the utility model provides an automatic equipment of magnet is provided with the magnet separator who is used for separating the form magnet of folding, and magnet separator includes magnet feeder and magnet separator, fills the magnet of fold form in the magnet feeder, because magnet feeder and magnet separator all install on the base and be linked together to make magnet separator contact with the magnet of fold form on the base, the magnet separator moves with the magnet that contacts with magnet separator in the separation folds the form magnet. The utility model has the advantages of simple structure and reasonable design, reduced the intensity of labour of manual separation magnet, improved separation efficiency, also avoided because of many magnets or divide the harmfulness that magnet less caused during manual separation time.

Preferably, be provided with the silo on the base, the magnet separator slides and sets up in the silo, is equipped with hollow magnet in the magnet feeder and holds the chamber, and the magnet feeder is installed on the base and magnet holds chamber and silo intercommunication to make the magnet separator promote magnet and slide in the silo. Hollow magnet holds the chamber and is used for placing magnet, and the cavity holds the silo intercommunication on chamber and the base, and magnet separator and magnet hold the magnet in the chamber and contact in the silo, and magnet separator separates the magnet of folding form in the silo, simple structure, reasonable in design.

Preferably, the magnet separator comprises a pushing member sliding in the trough, the pushing member is provided with a discharging part for placing the magnet, the discharging part is located at one end of the magnet accommodating cavity, or the discharging part pushes the separated magnet to slide in the trough. When the magnet separator is positioned at the initial position, the material placing part on the pushing piece is just positioned at one end of the magnet accommodating cavity, the magnet is placed in the magnet accommodating cavity, the magnet is placed on the material placing part, the material placing part is step-shaped, the step-shaped height of the material placing part is just the height of the magnet to be separated, and the pushing piece acts to push the magnet to be separated to slide in the material groove; simple structure and convenient operation.

Preferably, the magnet taking device is movably arranged above the base and comprises a taking structure and a positioning piece, wherein the taking structure and the positioning piece are mutually attracted with the magnet, the base is provided with positioning holes, and the positioning piece is matched with the positioning holes so that the taking structure can pick up the separated magnet on the base. The positioning is realized through the matching of the positioning piece and the positioning hole, so that the material taking structure can just reach the position to be taken every time and can not be dislocated; in addition, except the material taking part of the material taking structure, other materials which are not mutually attracted with the magnet are adopted, and the material taking part of the material taking structure can quickly attract and pick up the magnet; simple structure and convenient operation.

Preferably, magnet extracting device still includes roof and the bottom plate of relative setting, gets material structure and setting element and all fixes on the roof and wear to locate the bottom plate in, magnet extracting device still includes the jacking cylinder, and the jacking cylinder is located between roof and the bottom plate and installs on the bottom plate, by the separation of jacking cylinder action jacking roof so that get the magnet of material structure and picking up. The material taking structure and the jacking cylinder are arranged between the top plate and the bottom plate, and the jacking cylinder jacks the top plate provided with the material taking structure, so that the top plate drives the material taking structure to ascend, thereby completing material discharging, and placing a magnet on the material taking structure at the placing position; simple structure and convenient operation.

Preferably, still include the magnet blowing device of magnet and work piece assembly, the magnet blowing device includes rotatable carousel and positioning jig, and the carousel sets up in the frame, and positioning jig sets up on the carousel. The carousel can drive the tool of placing above that rotates, and the blowing is accomplished on the tool that detects the material loading level, rotates the carousel promptly and gets into lower process, simple structure, reasonable in design.

Preferably, the positioning jig is provided with a material level for placing the magnet, and the material level is provided with a fool-proof piece for preventing the magnet from being dislocated; the magnet is placed on the material level through the material taking structure, and the workpiece is placed on the positioning jig with the magnet. The fool-proof piece can ensure that the magnet is placed at the correct position and is not easy to position, and the fool-proof piece is simple in structure and reasonable in design.

Preferably, the device further comprises a pressing device and a first material taking device, wherein the pressing device is used for pressing the workpiece and the magnet, the pressing device comprises a pressing component and a pressing jig which can be arranged in a sliding mode, and the first material taking device takes the positioning jig with the magnet and the workpiece from the turntable and places the positioning jig into the pressing jig; the pressing jig slides to the lower part of the pressing assembly so that the pressing assembly presses the magnet and the workpiece. The pressing jig is arranged below the pressing assembly in a sliding mode, and after the positioning jig is placed, the pressing jig slides to the position below the pressing assembly to press the magnet and the workpiece together.

Preferably, the pressing assembly comprises a pressing head and a first sucking disc, the pressing jig is provided with a support plate, the pressing head is used for pressing the magnet and the workpiece, and the first sucking disc sucks the pressed workpiece to be placed on the support plate. The pressure head is used for pressfitting work piece and magnet, and first sucking disc is used for taking away the work piece that the pressfitting was accomplished, simple structure, reasonable in design.

Preferably, the rack is provided with a second material taking device and a third material taking device in a sliding manner, and the second material taking device is used for placing the unloaded positioning jig on the pressing jig on the turntable; the third material taking device is used for picking up the workpieces on the carrier plate. Be provided with the second extracting device who is used for getting empty tool and the third extracting device who gets the work piece, operation that can be faster for efficiency is higher.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.

Fig. 1 is a schematic structural diagram of an automatic magnet assembling apparatus according to an embodiment of the present invention.

Fig. 2 is a schematic structural view of the magnet separating device and the magnet emptying device in fig. 1.

Fig. 3 is a schematic view showing an installation structure of the base, the magnet supplier and the magnet separator of fig. 2.

Fig. 4 is a schematic view of the structure of fig. 3 from another angle.

Fig. 5 is a schematic structural view of the base in fig. 3.

Fig. 6 is a schematic view of a magnet separator of fig. 3.

Fig. 7 is a schematic view showing an installation structure of the magnet feeder and the magnet separator of fig. 3.

FIG. 8 is a schematic view of the structure of the pusher member of FIG. 3.

Fig. 9 is a schematic view of a magnet feeder of fig. 3.

Fig. 10 is a schematic view of another magnet feeder of fig. 3.

Fig. 11 is a schematic view of the magnet extracting apparatus of fig. 2.

Fig. 12 is a schematic structural diagram of the positioning jig in fig. 2.

Fig. 13 is an enlarged view at a in fig. 12.

Fig. 14 is a schematic view of the first reclaimer assembly of fig. 1.

Fig. 15 is a schematic structural view of the laminating apparatus shown in fig. 1.

Fig. 16 is a schematic structural view of the press assembly of fig. 15.

Fig. 17 is a schematic view of the second reclaimer assembly of fig. 1.

Fig. 18 is a schematic view of the third reclaimer assembly of fig. 1.

Description of reference numerals:

100. automatic magnet assembling equipment; 101. a frame;

10. a magnet separation device; 11. a base; 111. a trough; 112. positioning holes; 12. a magnet separator; 121. mounting a plate; 122. a material pushing cylinder; 123. a pusher member; 1231. a discharging part; 1232. a fixed part; 124. a material pushing slide rail; 125. a material pushing slide block; 126. a limiting block; 127. a chute; 13. a magnet feeder; 131. a material seat; 132. covering the material; 133. a magnet accommodating chamber; 14. a magnet reclaiming device; 141. a top plate; 142. a base plate; 143. taking a material part; 144. a positioning member; 145. jacking a cylinder; 15. a sliding device;

20. a magnet emptying device; 21. a turntable; 22. positioning a jig; 221. material level; 222. a fool-proof piece;

30. a first material taking device; 31. a first slideway; 32. a first slider; 33. a first take-off assembly; 34. A first material taking cylinder; 35. a first lifting cylinder;

40. a pressing device; 41. pressing the components; 411. pressing the power piece; 412. a pressure head; 413. a first suction cup; 42. pressing the jig; 421. a carrier plate; 43. a moving assembly;

50. a second material taking device; 51. a second slideway; 52. a second slider; 53. a second take-off assembly; 54. A second material taking cylinder; 55. a second lifting cylinder;

60. a third material taking device; 61. a third slideway; 62. a third slider; 63. a second suction cup; 64. and a third material taking cylinder.

Detailed Description

In order to explain technical contents and structural features of the present invention in detail, the following description is made with reference to the embodiments and the accompanying drawings.

Referring to fig. 1 and 2, the present invention provides an automatic magnet assembling apparatus 100, which is suitable for automatic assembly of a magnet and a workpiece. The automatic magnet assembling apparatus 100 includes a magnet separating device 10 for separating the stacked magnets and a frame 101, and the magnet separating device 10 is located on the frame 101. The magnet separation device 10 comprises a base 11, a magnet feeder 13 for storing magnets and a magnet separator 12 for separating the magnets, wherein the magnet separator 12 is positioned at one end of the magnet feeder 13 and is communicated with the base 11; the stacked magnets are separated by the action of the magnet separator 12.

After the technical scheme above the adoption, because the utility model provides an automatic equipment 100 of magnet is provided with the magnet separator 10 that is used for separating the form magnet of folding, and magnet separator 10 includes base 11, magnet feeder 13 and magnet separator 12, the magnet of form is filled up to folding in the magnet feeder 13, because magnet feeder 13 and magnet separator 12 all install on base 11 and be linked together for magnet separator 12 contacts with the magnet of form folding on base 11, magnet separator 12 moves the magnet with the contact of magnet separator 12 in the separation form magnet of folding. The utility model has the advantages of simple structure and reasonable design, reduced the intensity of labour of manual separation magnet, improved separation efficiency, also avoided because of many magnets or divide the harmfulness that magnet less caused during manual separation time.

Referring to fig. 3 to 5, the magnet separator 10 includes at least one magnet feeder 13 and at least one magnet separator 12, and the number and the structure of the magnet feeder 13 and the magnet separator 12 may be set according to actual requirements. The base 11 includes an upper surface and a lower surface which are oppositely disposed, the magnet feeder 13 is disposed on the upper surface, and the power source of the magnet separator 12 is disposed on the lower surface. In this embodiment, the power supply is the cylinder, and the cylinder rationally arranges the mounted position according to actual production condition to ensure mutually noninterfere between two liang.

Referring to fig. 5, the base 11 is provided with troughs 111, the troughs 111 are provided on the upper surface, and the number of the troughs 111 is at least the same as that of the pushing members 123. The pushing member 123 in the magnet separator 12 is slidably disposed in the trough 111, the magnet feeder 13 includes a material seat 131 and a material cover 132, a magnet accommodating cavity 133 for placing the stacked magnet is formed between the material seat 131 and the material cover 132, the magnet feeder 13 is mounted on the base 11, the magnet accommodating cavity 133 is communicated with the trough 111, the starting position of the pushing member 123 is located right below the magnet accommodating cavity 133, when the stacked magnet is placed, the magnet is just placed on the material placing part 1231 of the pushing member 123, so that the pushing member 123 pushes the magnet to slide in the trough 111. Simple structure, reasonable in design.

Referring to fig. 6 to 8, the magnet separator 12 includes a mounting plate 121, a material pushing cylinder 122, a pushing member 123, a material pushing slide rail 124, a material pushing slider 125 and a limiting block 126; the mounting plate 121 is mounted on the base 11, the pushing slide rail 124 is mounted on the mounting plate 121, the pushing slide block 125 is slidably disposed on the pushing slide rail 124, the mounting plate 121 is provided with a chute 127, and the limiting block 126 is mounted on the pushing slide block 125 and disposed in the chute 127; the pushing member 123 is mounted on the limiting block 126, and the pushing cylinder 122 moves, so that the pushing slider 125 drives the limiting block 126 and the pushing member 123 to slide on the pushing slide rail 124. The limiting block 126 slides in the sliding groove 127 to play a limiting role.

Referring to fig. 8, the pushing member 123 is provided with a material placing portion 1231 for placing the magnet and a fixing portion 1232 for fixing the pushing member 123, and when the pushing cylinder 122 is located at the initial position, one end of the material placing portion 1231 located in the magnet accommodating cavity 133 contacts with the stacked magnet. When the pushing cylinder 122 operates, the discharging part 1231 pushes the separated magnet to slide in the trough 111. When the magnet separator 12 is located at the initial position, the placing part 1231 on the pushing part 123 is just located at one end of the magnet accommodating cavity 133, the magnet is placed in the magnet accommodating cavity 133, the magnet is placed on the placing part 1231, the placing part 1231 is in a step shape, the height of the step shape of the placing part 1231 is just the height of the magnet to be separated, the height of the step shape of the placing part 1231 can be the height of one magnet or two magnets, of course, the height of three magnets or four magnets can also be provided, and the height of the placing part 1231 can be set according to actual needs. The pushing piece 123 acts to push the magnet to be separated to slide in the trough 111; simple structure and convenient operation.

Referring to fig. 9 and 10, the shape structure of the magnet feeder 13 can be designed according to the specific shape of the magnet, and fig. 9 and 10 are the feeders of two kinds of magnets, respectively. The magnet feeder 13 includes a base 131 and a lid 132, a hollow magnet accommodating chamber 133 is formed between the base 131 and the lid 132, and the magnet accommodating chamber 133 is used for placing stacked magnets.

Referring to fig. 11, the magnetic material taking device 14 is movably disposed above the base 11, and the magnetic material taking device 14 is slidably disposed on the sliding device 15. The magnet taking device 14 comprises a taking structure and a positioning member 144, wherein the taking structure and the magnet attract each other, the base 11 is provided with a positioning hole 112, and the positioning member 144 is matched with the positioning hole 112, so that the taking structure can quickly and accurately pick up the separated magnet on the base 11. The positioning member 144 and the positioning hole 112 are matched for positioning, so that the material taking structure can just reach the position to be taken every time, and no material taking offset exists. In addition, the magnet feeder 13, the base 11, the pusher 123, and the like are made of materials that do not attract magnets, such as aluminum, except for the material taking member 143 of the material taking structure, which is made of a material that attracts magnets.

Specifically, the magnet taking device 14 further includes a top plate 141 and a bottom plate 142 which are oppositely arranged, the taking structure and the positioning member 144 are both fixed on the top plate 141 and penetrate through the bottom plate 142, the magnet taking device 14 further includes a jacking cylinder 145, the jacking cylinder 145 is located between the top plate 141 and the bottom plate 142 and is installed on the bottom plate 142, the jacking cylinder 145 acts to jack the top plate 141 so that the taking member 143 and the positioning member 144 are far away from the bottom plate 142, and then the taking member 143 is separated from the picked magnet. The material taking structure and the jacking cylinder 145 are arranged between the top plate 141 and the bottom plate 142, and the jacking cylinder 145 jacks the top plate 141 provided with the material taking structure, so that the top plate 141 lifts with the material taking structure to complete material discharging, and the magnet on the material taking part 143 is placed at a correct position; simple structure and convenient operation.

Referring to fig. 2 and 12, the apparatus further includes a magnet placing device 20 for assembling a magnet and a workpiece, the magnet placing device 20 includes a rotatable turntable 21 and a positioning fixture 22, the turntable 21 is disposed on the frame 101, and the positioning fixture 22 is disposed on the turntable 21. The turntable 21 can drive the jig placed on the turntable to rotate, when the positioning jig 22 of the loading position 221 is detected to complete the loading, the turntable 21 is rotated to enter the next working procedure, and the structure is simple and the design is reasonable.

Specifically, referring to fig. 12 and 13, a material level 221 for placing the magnet is disposed on the positioning fixture 22, and a fool-proof member 222 for preventing the magnet from moving is disposed on the material level 221; the magnet is placed on the material level 221 through the material taking structure, and the workpiece is placed on the positioning jig 22 with the magnet. Fool-proof piece 222 can ensure that the magnet is placed at the correct position, and is not easy to position, simple in structure and reasonable in design.

Referring to fig. 1 and 14, the device further includes a first material taking device 30, the first material taking device 30 is slidably disposed on the first slideway 31 through a first slider 32, and the first material taking cylinder 34 and the first lifting cylinder 35 are matched to enable the first material taking assembly 33 to take the positioning jig 22, and take the positioning jig 22 with the magnet and the workpiece from the turntable 21 and place the positioning jig in the pressing jig 42.

Referring to fig. 1, 15 and 16, the pressing device 40 for pressing the workpiece and the magnet is further included, and the pressing device 40 includes a pressing assembly 41, a pressing fixture 42 and a moving assembly 43. The moving assembly 43 drives the pressing fixture 42 to be slidably disposed under the pressing assembly 41, so that the pressing assembly 41 presses the magnet and the workpiece. The pressing fixture 42 is slidably disposed under the pressing component 41, and after the positioning fixture 22 is placed on the pressing fixture 42, the pressing fixture 42 slides under the pressing component 41 to press the magnet and the workpiece together.

Specifically, referring to fig. 16, the pressing assembly 41 includes a pressing power element 411, a pressing head 412 and a first suction cup 413, the pressing fixture 42 is provided with a carrier 421, the pressing power element 411 drives the pressing head 412 to press the magnet and the workpiece, and the first suction cup 413 sucks the pressed workpiece and places the workpiece on the carrier 421. The pressing head 412 is used for pressing the workpiece and the magnet, the first sucker 413 is used for taking away the pressed workpiece, and the structure is simple and the design is reasonable.

Referring to fig. 17 and 18, a second slideway 51 and a third slideway 61 are arranged on the frame 101, the second material taking device 50 slides on the second slideway 51 through a second slide block 52, and the third material taking device 60 slides on the third slideway 61 through a third slide block 62. Through the cooperation of the second material taking cylinder 54 and the second lifting cylinder 55, the second material taking assembly 53 places the empty positioning jig 22 on the pressing jig 42 on the turntable 21. The second suction cups 63 pick up the work pieces placed on the carrier plate 421 by the action of the third take-out air cylinders 64. The second material taking device 50 for taking the no-load positioning jig 22 and the third material taking device 60 for taking the workpiece are arranged, so that the operation can be faster, and the efficiency is higher.

Compared with the prior art, the utility model provides an automatic equipment 100 of magnet is provided with the magnet separator 10 that is used for separating the form magnet of folding, has reduced the intensity of labour of manual separation magnet, has improved separation efficiency, has also avoided because of many magnets or the bad that minute few magnet caused when manual separation. The magnet separator 10 comprises a base 11, a magnet feeder 13 and a magnet separator 12; the magnet feeder 13 and the magnet separator 12 are installed on the base 11 and communicated with each other, the magnet feeder 13 is filled with stacked magnets, the magnet separator 12 is in contact with the stacked magnets in the trough 111 of the base 11, and the pusher 123 operates to separate the magnets in contact with the magnet separator 12 from the stacked magnets. The first material taking device 30 is used for putting the positioning jig 22 with the workpiece and the magnet in the pressing jig 42 for pressing, and the pressing assembly 41 finishes pressing the workpiece and takes out the workpiece. The second material taking device 50 places the empty positioning jig 22 on the pressing jig 42 on the rotary disc 21. The third material taking device 60 takes out the workpiece in the pressing device 40 to enter the next process. The utility model has the advantages of simple structure and reasonable design, realized the automatic assembly of work piece and magnet.

The above disclosure is only a preferred embodiment of the present invention, and the scope of the claims of the present invention should not be limited thereby, and all the equivalent changes made in the claims of the present invention are intended to be covered by the present invention.

Claims

1. An automatic magnet assembling device is suitable for automatically assembling a magnet and a workpiece and is characterized by comprising a magnet separating device and a rack, wherein the magnet separating device is used for separating a stacked magnet and is positioned on the rack; the stacked magnets are separated by the action of the magnet separator.

2. The automatic magnet assembling equipment according to claim 1, wherein a trough is arranged on the base, the magnet separator is slidably arranged in the trough, a hollow magnet accommodating cavity is arranged in the magnet feeder, the magnet feeder is mounted on the base, and the magnet accommodating cavity is communicated with the trough, so that the magnet separator pushes the magnet to slide in the trough.

3. The automatic magnet assembling apparatus according to claim 2, wherein the magnet separator includes a pushing member sliding in the chute, the pushing member is provided with a discharging portion for placing the magnet, the discharging portion is located at one end of the magnet accommodating chamber, or the discharging portion pushes the separated magnet to slide in the chute.

4. The automatic magnet assembling equipment of claim 1, further comprising a magnet taking device movably arranged above the base, wherein the magnet taking device comprises a taking structure and a positioning piece, the taking structure and the positioning piece attract each other, a positioning hole is formed in the base, and the positioning piece is matched with the positioning hole so that the taking structure can take separated magnets on the base.

5. The automatic magnet assembling equipment of claim 4, wherein the magnet taking device further comprises a top plate and a bottom plate which are arranged oppositely, the taking structure and the positioning piece are fixed on the top plate and penetrate through the bottom plate, the magnet taking device further comprises a jacking cylinder, the jacking cylinder is located between the top plate and the bottom plate and installed on the bottom plate, and the top plate is jacked by the jacking cylinder to enable the taking structure to be separated from the picked magnet.

6. The automatic magnet assembling equipment according to claim 4, further comprising a magnet discharging device for assembling the magnet and the workpiece, wherein the magnet discharging device comprises a rotatable turntable and a positioning jig, the turntable is arranged on the rack, and the positioning jig is arranged on the turntable.

7. The automatic magnet assembling equipment according to claim 6, wherein a material level for placing the magnet is arranged on the positioning jig, and a fool-proof piece for preventing the magnet from being dislocated is arranged on the material level; the magnet is placed on the material level through the material taking structure, and the positioning jig with the magnet is placed with a workpiece.

8. The automatic magnet assembling equipment according to claim 6, further comprising a pressing device for pressing a workpiece and a magnet and a first material taking device, wherein the pressing device comprises a pressing component and a slidably arranged pressing jig, and the first material taking device takes the positioning jig on which the magnet and the workpiece are placed from the turntable and places the positioning jig in the pressing jig; the pressing jig slides to the lower part of the pressing assembly, so that the pressing assembly presses the magnet and the workpiece.

9. The automatic magnet assembling equipment according to claim 8, wherein the pressing assembly comprises a pressing head and a first suction cup, the pressing jig is provided with a support plate, the pressing head is used for pressing the magnet and the workpiece, and the first suction cup sucks the pressed workpiece to be placed on the support plate.

10. The automatic magnet assembling equipment according to claim 9, wherein a second material taking device and a third material taking device are slidably arranged on the rack, and the second material taking device is used for placing the empty positioning jig on the pressing jig on the turntable; the third material taking device is used for picking up the workpieces on the support plate.