CN211757305U - Double-block type sleeper cover cleaning and buckling system - Google Patents
Double-block type sleeper cover cleaning and buckling system Download PDFInfo
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- CN211757305U CN211757305U CN202020073090.8U CN202020073090U CN211757305U CN 211757305 U CN211757305 U CN 211757305U CN 202020073090 U CN202020073090 U CN 202020073090U CN 211757305 U CN211757305 U CN 211757305U
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Abstract
The utility model belongs to the prefabricated construction field of two formula sleepers specifically is a two formula sleepers clearance buckle closure systems. Including industrial robot, vibration dish, 3D camera, clearance buckle closure frock, control electronic box and conveyer belt, industrial robot lays in the conveyer belt both sides, and the clearance buckle closure frock is installed at industrial robot tip, and the vibration dish is laid on industrial robot next door, and the 3D camera is installed above the clearance buckle closure frock, is equipped with the PLC controller that is used for controlling industrial robot, vibration dish, the 3D camera, the start-up, operation and the stop of conveyer belt in the control electronic box. The utility model discloses can clear up the buckle closure automatically and reduce personnel's input and reduce intensity of labour.
Description
Technical Field
The utility model belongs to the prefabricated construction field of two formula sleepers specifically is a two formula sleepers clearance buckle closure systems.
Background
At present, in the production process of the double-block sleeper, the embedded sleeve needs to be cleaned, filled with oil and sealed after the appearance of the double-block sleeper is detected, so that the fastener can be conveniently installed at the later stage of the double-block sleeper. At present, the air spray gun is usually matched manually to clean the pipe, and then the buckle cover is manually installed. The mode makes intraductal clearance unclean and buckle closure installation inseparable, and the buckle closure very easily drops, leads to buried sleeve to get into debris. On the other hand, along with the gradual increase of double block formula sleeper production speed, personnel intensity of labour and operating time are long, and great and can cause fatigue to personnel's injury, easily cause and omit the phenomenon, bring unnecessary trouble to double block formula sleeper later stage installation fastener.
SUMMERY OF THE UTILITY MODEL
The utility model provides a solve above-mentioned problem, provide a two formula sleeper clearance buckle closure systems.
The utility model adopts the following technical proposal: the utility model provides a two formula sleeper clearance buckle closure systems, including industrial robot, the vibration dish, 3D camera, clearance buckle closure frock, control electronic box and conveyer belt, industrial robot lays in the conveyer belt both sides, the clearance buckle closure frock is installed at the industrial robot tip, the vibration dish is laid on industrial robot next door, the 3D camera is installed on clearance buckle closure frock, be equipped with in the control electronic box and be used for controlling industrial robot, the vibration dish, the 3D camera, the start-up of conveyer belt, the PLC controller of operation and stop.
Further, clearance buckle closure frock is including the clearance spray gun and snatch the sucking disc, and the 3D camera setting is snatching sucking disc one side.
Furthermore, the vibrating disc comprises a vibrator and a rotating disc arranged on the vibrator, the center of the rotating disc is a cone capable of slowly rotating, an upward spiral conveying channel with the width of a buckle cover is arranged on the inner wall of the rotating disc, the spiral conveying channel is divided into three layers from the bottom to the top, a first transverse baffle is arranged at the top end of a second layer of the upper spiral conveying channel, the upper top end of the first transverse baffle is horizontal to a channel of the third layer, and the distance from the bottom of the first transverse baffle to the plane of the second layer of the channel is equal to the thickness of the buckle cover; and one side of the third layer of the upper disc rotating transportation channel is provided with a vertical baffle, the outlet of the third layer is provided with a second transverse baffle, and the bottom height of the second transverse baffle is equal to the horizontal height of a buckle cover on the upper plane of the third layer of the channel.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses the structure is simpler, reasonable in design and the input cost is low, and the installation is laid conveniently.
2. The utility model discloses degree of automation is high, the simple operation.
3. The utility model discloses can clear up the buckle closure automatically and reduce personnel's input and reduce intensity of labour.
4. The utility model discloses the operation is simple and convenient, and work efficiency is fast.
Drawings
FIG. 1 is a schematic structural view of a buckle cover cleaning system of the present invention;
FIG. 2 is a schematic view of a cover cleaning tool;
FIG. 3 is a top view of the vibratory pan;
FIG. 4 is a front view of a vibratory pan;
in the figure, 1-two block sleeper; 2-an industrial robot; 3-vibrating the disc; a 4-3D camera; 5-cleaning a buckle cover tool; 6-control the electronic box; 7-conveyor belt.
Detailed Description
As shown in fig. 1, a two formula sleeper clearance buckle closure systems, including industrial robot 1, vibration dish 3, 3D camera 4, clearance buckle closure frock 5, control electronic box 6 and conveyer belt 7, industrial robot 1 lays in conveyer belt 7 both sides, clearance buckle closure frock 5 is installed at industrial robot 1 tip, vibration dish 3 lays beside industrial robot 1, 3D camera 4 is installed on clearance buckle closure frock 5, be equipped with in the control electronic box and be used for controlling industrial robot, the vibration dish, the 3D camera, the start-up of conveyer belt, the PLC controller of operation and stop. Clearance buckle closure frock 5 is including clearance spray gun 5.1 and snatching sucking disc 5.2, and 3D camera 4 sets up and is snatching sucking disc 5.2 one side. The industrial robot is the existing equipment, and the robot model is an iSNM0060 series light-load industrial robot.
The industrial robots are respectively arranged on two sides of the conveyor belt. And establishing a three-dimensional coordinate system by taking the industrial robot as an origin, and setting a running route according to the process steps. The vibrating plate is arranged at the rear part of the industrial robot and used for providing a double-block type sleeper plastic buckle cover for the industrial robot to grab. The vibration dish designs the three-layer, and the buckle closure constantly vibrates along vibration dish inner wall and upwards delivers, guarantees that the buckle closure is all in just putting the state. The cleaning buckle closure tool is installed at the end of the industrial robot and used for cleaning and buckling the pipe orifice in the embedded sleeve. The cover-buckling cleaning tool is a unique tool customized according to the characteristics of cleaning and cover buckling of the embedded sleeve of the double-block sleeper. And the 3D camera is arranged on the cover cleaning tool and used for scanning, positioning and detecting the double-block sleeper. And the 3D camera identifies and positions the positions of the embedded sleeves of the double-block sleepers according to a stereo image scanning identification technology. The conveyor belt is used for transporting the double-block sleepers to the next working position. A PLC controller is arranged in the control electric box, and the industrial robot, the vibration disc, the 3D camera, the conveyor belt and the like are controlled to start, run and stop according to set instructions.
As shown in fig. 3 and 4, the vibrating plate 3 includes a vibrator 3.1 and a rotating plate 3.2 arranged on the vibrator 3.1, the center of the rotating plate 3.2 is a cone capable of rotating slowly, an upward spiral transportation channel 3.3 with a buckle cover width is arranged on the inner wall of the rotating plate 3.2, the spiral transportation channel 3.3 is divided into three layers from bottom to top, a first transverse baffle 3.4 is arranged at the top of the second layer of the upper spiral transportation channel 3.3, the upper top of the first transverse baffle 3.4 is horizontal to the third layer of the channel, and the distance from the bottom of the first transverse baffle 3.4 to the plane of the second layer of the channel is the thickness of the buckle cover; one side of the third layer of the upper spiral conveying channel 3.3 is provided with a vertical baffle 3.5, an outlet of the third layer is provided with a second transverse baffle 3.6, and the bottom of the second transverse baffle 3.6 is away from the upper plane of the channel of the third layer by the horizontal height of a buckle cover.
The inside of the rotating disk is divided into three layers from the bottom to the top, and the buckle cover is in a right-handed state through three layers of screening for multiple times. The inner center of the rotating disc is a cone which can rotate slowly, an upward spiral conveying channel with the width of the buckle cover is arranged on the inner wall, the buckle cover is conveyed to the channel tightly attached to the side wall of the second layer through vibration rotation, and the buckle cover continuously moves upwards through vibration; a first transverse baffle is arranged when the first transverse baffle reaches the top end of the second-layer channel, the upper top end of the first transverse baffle is horizontal to the third-layer channel, the bottom of the first transverse baffle is as thick as a buckle cover from the plane of the second-layer channel, the buckle covers can be horizontally placed and pass through, and the buckle covers are sequentially arranged; the buckle cover of the third-layer channel is kept in a single right-handed or inverted-handed state, the vertical baffle is arranged on the third-layer channel, the buckle cover moves to be vertically placed in sequence through the vertical baffle, the buckle cover moves upwards to fall down to the convex surface due to the fact that the convex surface is heavy after passing through the vertical baffle, the buckle cover is in the right-handed state, then the second transverse baffle is arranged, the height of the bottom of the second transverse baffle is equal to the horizontal height of the buckle cover from the channel plane, and the buckle cover is guaranteed to be free of overlapping. The buckle covers are sequentially arranged into the channel to wait for the robot to grab.
The working process of the utility model is as follows: double-block type sleeper gets into the clearance buckle closure station through the conveyer belt after appearance outward appearance detects, double-block type sleeper reachs appointed position after the conveyer belt stops, clearance buckle closure system automatic start, at first industrial robot pendulum positive position, the 3D camera begins to scan location embedded sleeve pipe position to double-block type sleeper, after confirming through the system in the identification and analysis after the scanning, industrial robot switches to clearance frock and goes deep into embedded sleeve inside according to the positioning data and adsorbs the clearance ash floating, the residue, debris etc., then snatch the plastics buckle closure of putting on the vibration dish and carry out the buckle closure operation. In the buckle cover process, the industrial robot is accurately aligned, slowly applies pressure to tightly buckle and press the buckle cover at the opening of the embedded sleeve, and the buckle cover is guaranteed to be tightly and completely installed. And after the cleaning and the cover buckling of all the embedded sleeves are finished, the double-block sleeper is conveyed to the next station by the conveyor belt.
Claims (3)
1. The utility model provides a two formula sleeper clearance buckle closure systems which characterized in that: including industrial robot (1), vibration dish (3), 3D camera (4), clearance buckle closure frock (5), control electronic box (6) and conveyer belt (7), industrial robot (1) is laid in conveyer belt (7) both sides, install at industrial robot (1) tip clearance buckle closure frock (5), vibration dish (3) are laid on industrial robot (1) next door, install on clearance buckle closure frock (5) 3D camera (4), be equipped with in the control electronic box and be used for controlling industrial robot, the vibration dish, the 3D camera, the start-up of conveyer belt, the PLC controller of operation and stop.
2. The dual block tie cleaning buckle cover system of claim 1, wherein: clearance buckle closure frock (5) including clearance spray gun (5.1) and snatch sucking disc (5.2), 3D camera (4) set up and snatch sucking disc (5.2) one side.
3. The dual block tie cleaning buckle cover system of claim 1, wherein: the vibrating disc (3) comprises a vibrator (3.1) and a rotating disc (3.2) arranged on the vibrator (3.1), the center of the rotating disc (3.2) is a slowly-rotatable cone, an upward spiral conveying channel (3.3) with the width of a buckle cover is arranged on the inner wall of the rotating disc (3.2), the spiral conveying channel (3.3) is divided into three layers from the bottom to the top, a first transverse baffle (3.4) is arranged at the top end of a second layer of the upper spiral conveying channel (3.3), the upper top end of the first transverse baffle (3.4) is horizontal to a channel of a third layer, and the distance from the bottom of the first transverse baffle (3.4) to the plane of the channel of the second layer is the thickness of the buckle cover; one side of the third layer of the upper spiral conveying channel (3.3) is provided with a vertical baffle (3.5), the outlet of the third layer is provided with a second transverse baffle (3.6), and the height of the bottom of the second transverse baffle (3.6) is equal to the horizontal height of a buckle cover on the upper plane of the channel of the third layer.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020073090.8U CN211757305U (en) | 2020-01-14 | 2020-01-14 | Double-block type sleeper cover cleaning and buckling system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020073090.8U CN211757305U (en) | 2020-01-14 | 2020-01-14 | Double-block type sleeper cover cleaning and buckling system |
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| CN211757305U true CN211757305U (en) | 2020-10-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116122212A (en) * | 2023-04-17 | 2023-05-16 | 中铁三局集团有限公司 | Push type track snow removing device |
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2020
- 2020-01-14 CN CN202020073090.8U patent/CN211757305U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116122212A (en) * | 2023-04-17 | 2023-05-16 | 中铁三局集团有限公司 | Push type track snow removing device |
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