CN211735010U - A prefabricated soil-covered corrugated steel plate-prestressed concrete composite arch bridge - Google Patents

A prefabricated soil-covered corrugated steel plate-prestressed concrete composite arch bridge Download PDF

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CN211735010U
CN211735010U CN201921645187.5U CN201921645187U CN211735010U CN 211735010 U CN211735010 U CN 211735010U CN 201921645187 U CN201921645187 U CN 201921645187U CN 211735010 U CN211735010 U CN 211735010U
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corrugated steel
steel plate
stiffening
arch
prestressed concrete
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何晓阳
邱欣
杨轶莹
张志宏
施俊庆
刘可
张蕙鑫
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Zhejiang Normal University CJNU
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Zhejiang Normal University CJNU
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Abstract

The utility model discloses an assembled earthing corrugated steel board-prestressed concrete combination arched bridge. The combined arch bridge consists of an arch abutment broken stone cushion layer, arch abutments, stiffening corrugated steel plate-prestressed concrete combined arch rings between the arch abutments, stiffening corrugated steel plate end walls on the two transverse sides of the combined arch rings, anchor cables, railings, the combined arch rings, compacted sand surrounded by the end walls and a bridge floor structure layer. The combined arch ring comprises a corrugated steel plate, a precast concrete plate, transverse and longitudinal joints, double rows of elongated threaded studs and prestressed steel bars at the transverse joints. The end wall comprises a corrugated steel plate and a bidirectional channel steel stiffening beam on the surface of the end wall. The end wall and the combined arch ring are connected by adopting angle steel and reinforced by a concrete lining-group nail structure at the end part of the transverse joint. The combined arch ring greatly improves the rigidity, the anti-seismic and anti-buckling capacity and the durability of the arch ring; the end wall provided with the anchor cable not only reduces the dead load, but also enhances the self rigidity and the anti-buckling capacity, and obviously reduces the stress of the combined arch ring and the joint of the combined arch ring and the end wall.

Description

一种装配式覆土波纹钢板-预应力混凝土组合拱桥A prefabricated soil-covered corrugated steel plate-prestressed concrete composite arch bridge

技术领域technical field

本实用新型涉及桥梁工程及组合结构技术领域,具体涉及一种装配式覆土波纹钢板-预应力混凝土组合拱桥。The utility model relates to the technical field of bridge engineering and composite structures, in particular to an assembled soil-covered corrugated steel plate-prestressed concrete composite arch bridge.

背景技术Background technique

目前,我国的中、小桥涵普遍采用传统的钢筋混凝土或圬工结构,少数采用覆土波纹钢板结构。钢筋混凝土或圬工结构施工工期长、适应地基变形能力差、抗震性能弱,极易在使用阶段出现开裂、剥落、渗水、钢筋锈蚀等问题,进而需要耗费大量的人力和费用进行修复。与钢筋混凝土及圬工结构相比,由于土-结构的协同作用及柔性的波纹钢板,覆土波纹钢板拱桥具有变形适应能力强、工程造价低等优点,但也有跨越能力、抗震及抗屈曲性能不强等缺陷。引入波纹钢板-混凝土组合结构可弥补上述缺陷,但现场混凝土浇筑、栓钉焊接工作量很大,不仅显著地延长施工工期,而且不易保证施工质量。此外,覆土波纹钢板拱桥拱圈上方两侧的端墙一般采用混凝土墙体,需要较大的截面尺寸才能抵抗土压力引起的内力,致使端墙自重过大,加重拱圈的负担,进一步增加造价。为此,亟需提出一种跨越能力大、抗震及抗屈曲能力强、施工快速简便的覆土波纹钢板拱桥。At present, the medium and small bridges and culverts in our country generally adopt the traditional reinforced concrete or masonry structure, and a few adopt the corrugated steel plate structure covered with soil. Reinforced concrete or masonry structures have a long construction period, poor adaptability to foundation deformation, and weak seismic performance. Problems such as cracking, spalling, water seepage, and steel corrosion are very likely to occur during the use stage, which requires a lot of manpower and costs to repair. Compared with reinforced concrete and masonry structures, due to the synergistic effect of soil-structure and flexible corrugated steel plate, the corrugated steel plate arch bridge covered with soil has the advantages of strong deformation adaptability and low engineering cost, but also has the advantages of spanning ability, seismic resistance and buckling resistance. Strong and other defects. The introduction of corrugated steel plate-concrete composite structure can make up for the above defects, but the workload of on-site concrete pouring and stud welding is very large, which not only significantly prolongs the construction period, but also makes it difficult to ensure the construction quality. In addition, the end walls on both sides above the arch ring of the corrugated steel plate arch bridge covered with soil are generally made of concrete walls, which require a larger section size to resist the internal force caused by the earth pressure, resulting in excessive self-weight of the end wall, increasing the burden on the arch ring and further increasing the cost. . Therefore, it is urgent to propose a corrugated steel plate arch bridge covered with soil with large spanning capacity, strong seismic and buckling resistance, and quick and easy construction.

实用新型内容Utility model content

本实用新型的目的在于针对现有覆土波纹钢板桥跨越能力不足、抗震能力不强、抗屈曲性能弱、现场栓钉焊接及混凝土浇筑工作量大、施工工期较长等问题,提供一种装配式覆土波纹钢板-预应力混凝土组合拱桥。从增强拱圈结构、改善端墙结构及提高预制装配构件比例来克服上述现有覆土波纹钢板桥的问题。The purpose of this utility model is to solve the problems of insufficient spanning capacity, weak anti-seismic capacity, weak anti-buckling performance, large workload of on-site stud welding and concrete pouring, long construction period, etc. Soil-covered corrugated steel plate-prestressed concrete composite arch bridge. The above problems of the existing corrugated steel plate bridge covered with soil can be overcome by strengthening the arch ring structure, improving the end wall structure and increasing the proportion of prefabricated components.

本实用新型的目的通过以下技术方案实现:一种装配式覆土波纹钢板-预应力混凝土组合拱桥,包括拱座碎石垫层、拱座、加劲波纹钢板-预应力混凝土组合拱圈、加劲波纹钢板端墙、锚索、栏杆、压实砂土、碎石填充层和桥面结构层;The purpose of the utility model is achieved through the following technical solutions: an assembled soil-covered corrugated steel plate-prestressed concrete composite arch bridge, comprising an arch seat gravel cushion, an arch seat, a stiffened corrugated steel plate-prestressed concrete composite arch ring, a stiffened corrugated steel plate end walls, anchor cables, railings, compacted sand, gravel fill and bridge deck structures;

所述拱座碎石垫层上设置拱座,两拱座之间固定加劲波纹钢板-预应力混凝土组合拱圈,加劲波纹钢板端墙安装在加劲波纹钢板-预应力混凝土组合拱圈的横向两侧,两侧加劲波纹钢板端墙通过锚索连接,压实砂土分层填筑于加劲波纹钢板-预应力混凝土组合拱圈与加劲波纹钢板端墙包围的空间中,压实砂土上依次铺置碎石填充层及桥面结构层构成拱桥结构,所述拱桥结构最上方安装栏杆;The arch seat is set on the crushed stone cushion of the arch seat, the stiffened corrugated steel plate-prestressed concrete composite arch ring is fixed between the two arch seats, and the stiffened corrugated steel plate end wall is installed on the transverse two sides of the stiffened corrugated steel plate-prestressed concrete composite arch ring. The end walls of stiffened corrugated steel plates on both sides are connected by anchor cables, and the compacted sand is filled in layers in the space surrounded by the stiffened corrugated steel plate-prestressed concrete composite arch and the end walls of stiffened corrugated steel plates. An arch bridge structure is formed by laying a gravel filling layer and a bridge deck structure layer, and a railing is installed on the top of the arch bridge structure;

所述加劲波纹钢板-预应力混凝土组合拱圈和加劲波纹钢板端墙均由两层波纹钢板波峰与波峰、波谷及波谷相互对应,并固定连接而成;The stiffened corrugated steel plate-prestressed concrete composite arch ring and the stiffened corrugated steel plate end wall are formed by two layers of corrugated steel plate crests, wave crests, wave troughs and wave troughs corresponding to each other and fixedly connected;

所述加劲波纹钢板-预应力混凝土组合拱圈的上侧波纹钢板上表面布置若干块预制混凝土板,并形成横向接缝及纵向接缝;在横向接缝及纵向接缝的两层波纹钢板连接处均设置两排加长型螺纹栓钉,安装并张拉横向接缝处的预应力钢筋;Several prefabricated concrete slabs are arranged on the upper surface of the corrugated steel plate on the upper side of the stiffened corrugated steel plate-prestressed concrete composite arch to form transverse joints and longitudinal joints; the two layers of corrugated steel plates at the transverse joints and longitudinal joints are connected Two rows of elongated threaded studs are installed at all places to install and tension the prestressed steel bars at the transverse joints;

所述加劲波纹钢板端墙与加劲波纹钢板-预应力混凝土组合拱圈在连接区域的两层波纹钢板连接处均设置若干螺孔,螺栓穿过螺孔通过角钢将加劲波纹钢板端墙与加劲波纹钢板-预应力混凝土组合拱圈固定连接;The stiffened corrugated steel plate end wall and stiffened corrugated steel plate-prestressed concrete composite arch ring are provided with several screw holes at the connection of the two layers of corrugated steel plates in the connection area, and bolts pass through the screw holes through the angle steel to connect the stiffened corrugated steel plate end wall and the stiffened corrugated steel plate. Steel plate-prestressed concrete composite arch ring fixed connection;

所述加劲波纹钢板端墙与加劲波纹钢板-预应力混凝土组合拱圈的连接区域通过设置在横向接缝端部的加强结构进行加固,该加强结构在加劲波纹钢板端墙的两层波纹钢板连接处设置群钉,并在横向接缝、纵向接缝及群钉处浇筑混凝土,在加劲波纹钢板端墙的群钉处形成混凝土内衬。The connection area between the stiffened corrugated steel plate end wall and the stiffened corrugated steel plate-prestressed concrete combined arch ring is reinforced by a reinforcing structure arranged at the end of the transverse joint, and the reinforcing structure is connected at the two layers of corrugated steel plate of the stiffened corrugated steel plate end wall Set up group nails, and pour concrete at the transverse joints, longitudinal joints and group nails, and form a concrete lining at the group nails of the stiffened corrugated steel plate end wall.

进一步地,所述加劲波纹钢板-预应力混凝土组合拱圈和加劲波纹钢板端墙的每层波纹钢板均通过波纹钢板单元横纵向拼接形成,相邻波纹钢板单元的横向接缝需错开30-50cm。Further, each layer of corrugated steel plate of the stiffened corrugated steel plate-prestressed concrete composite arch ring and the stiffened corrugated steel plate end wall is formed by horizontal and vertical splicing of corrugated steel plate units, and the transverse joints of adjacent corrugated steel plate units need to be staggered by 30-50cm .

进一步地,所述预应力钢筋由多股钢绞线组成。Further, the prestressed steel bar is composed of multiple strands.

进一步地,所述预制混凝土板向四周接缝延伸出接头钢筋。Further, joint reinforcement bars extend from the prefabricated concrete slab to the surrounding joints.

进一步地,所述横向接缝及纵向接缝的宽度为0.4-0.6m,厚度与预制混凝土板相同。Further, the width of the transverse joint and the longitudinal joint is 0.4-0.6m, and the thickness is the same as that of the precast concrete slab.

进一步地,所述加劲波纹钢板端墙外表面的纵向及竖向均安装槽钢加劲梁。Further, channel steel stiffening beams are installed in the longitudinal and vertical directions of the outer surface of the stiffened corrugated steel plate end wall.

进一步地,所述锚索锚固在两侧加劲波纹钢板端墙对应的槽钢加劲梁交叉处。Further, the anchor cables are anchored at the intersections of the channel steel stiffening beams corresponding to the stiffened corrugated steel plate end walls on both sides.

进一步地,所述桥面结构层由底基层、基层及沥青面层组成;所述压实砂土分层厚度为 0.5-0.6m。Further, the bridge deck structure layer is composed of a sub-base layer, a base layer and an asphalt surface layer; the thickness of the compacted sand layer is 0.5-0.6m.

进一步地,所述加长型螺纹栓钉和群钉的结构相同,均由螺杆、上螺母及下螺母组成;通过上螺母、下螺母夹紧两层波纹钢板;其中,螺杆高度应超过波纹钢板波高至少10mm,直径应不小于12mm。Further, the elongated threaded studs and group studs have the same structure, and are composed of a screw rod, an upper nut and a lower nut; two layers of corrugated steel plates are clamped by the upper nut and the lower nut; wherein, the height of the screw should exceed the wave height of the corrugated steel plate. At least 10mm, the diameter should not be less than 12mm.

本实用新型有益效果如下:The beneficial effects of the utility model are as follows:

1、加劲波纹钢板-预应力混凝土组合拱圈能够大幅增强结构的刚度、抗震及抗屈曲能力,组合拱圈上侧波纹钢板则为预制混凝土板安装及接缝混凝土浇筑提供永久模板。同时,上侧波纹钢板顶部的混凝土提高了拱圈耐久性、防火性,有效缓解钢板锈蚀,进而减少运营期间拱圈的加固维护费用。1. The stiffened corrugated steel plate-prestressed concrete composite arch ring can greatly enhance the rigidity, earthquake resistance and buckling resistance of the structure, and the corrugated steel plate on the upper side of the composite arch ring provides a permanent formwork for the installation of precast concrete slabs and joint concrete pouring. At the same time, the concrete on the top of the corrugated steel plate on the upper side improves the durability and fire resistance of the arch ring, effectively alleviates the corrosion of the steel plate, and thus reduces the reinforcement and maintenance costs of the arch ring during operation.

2、将加劲波纹钢板端墙替代传统的混凝土端墙,减小了结构恒载,进而降低了组合拱圈的变形和应力,且安装方便、造价低、有利环保。双向槽钢加劲梁则大大增强了加劲波纹钢板端墙的刚度及抗屈曲能力。2. The stiffened corrugated steel plate end wall is replaced by the traditional concrete end wall, which reduces the dead load of the structure, thereby reducing the deformation and stress of the combined arch ring, and is easy to install, low in cost, and environmentally friendly. The two-way channel steel stiffening beam greatly enhances the stiffness and buckling resistance of the stiffened corrugated steel plate end wall.

3、加劲波纹钢板-预应力混凝土组合拱圈及加劲波纹钢板端墙采用螺栓穿过螺孔通过角钢进行连接,并通过设置在横向接缝端部的混凝土内衬-群钉结构进行加强,能进一步增强组合拱圈与端墙的连接刚度,保证两者协同受力。3. Stiffened corrugated steel plate-prestressed concrete composite arch ring and stiffened corrugated steel plate end wall are connected by bolts through screw holes through angle steel, and are reinforced by the concrete lining-group nail structure arranged at the end of the transverse joint, which can Further enhance the connection rigidity of the combined arch ring and the end wall to ensure the synergistic force between the two.

4、在组合拱圈中张拉预应力钢筋,利用波纹钢板轴向刚度小的特点,大幅提高混凝土的预应力施加效率,增加混凝土压应力储备,降低混凝土开裂的风险。4. The prestressed steel bar is stretched in the combined arch ring, and the low axial stiffness of the corrugated steel plate is used to greatly improve the prestressing efficiency of the concrete, increase the concrete compressive stress reserve, and reduce the risk of concrete cracking.

5、锚索将原本两侧端墙各自承受填土压力的结构体系,转变为两侧端墙和填土共同受力的结构体系,大幅提高加劲波纹钢板端墙的刚度、抗屈曲能力及稳定性,显著缓解端墙与组合拱圈连接处的应力集中现象。5. The anchor cable transforms the original structural system in which the end walls on both sides bear the pressure of the filling into a structural system in which the end walls on both sides and the filling are jointly stressed, which greatly improves the stiffness, buckling resistance and stability of the stiffened corrugated steel plate end walls. It can significantly alleviate the stress concentration at the connection between the end wall and the combined arch ring.

6、加长型螺纹栓钉既能连接组合拱圈及端墙的双层波纹钢板,又可作为混凝土与波纹钢板间的剪力连接件。栓钉的加长及螺纹形表面进一步提高栓钉与混凝土的协同工作能力。与焊接型栓钉相比,加长型螺纹栓钉安装更为安全方便。6. The extended threaded stud can not only connect the double-layer corrugated steel plate of the combined arch ring and the end wall, but also can be used as a shear connection between the concrete and the corrugated steel plate. The elongated and threaded surface of the stud further enhances the interoperability of the stud with the concrete. Compared with welded studs, extended threaded studs are safer and more convenient to install.

7、本实用新型提高了预制装配构件比例,模板安装拆除、钢筋绑扎、混凝土浇筑养护等工作量少,避免了栓钉焊接工作,大幅缩短工期,进而减轻对交通的延误和影响。此外,本实用新型的预制装配构件均可在工厂标准化大批量生产,可保证质量、节省成本且方便运输。7. The utility model increases the proportion of prefabricated assembly components, reduces the workload of template installation and removal, steel bar binding, concrete pouring and maintenance, avoids stud welding work, greatly shortens the construction period, and reduces delays and impacts on traffic. In addition, the prefabricated assembly components of the present invention can be standardized and mass-produced in factories, which can ensure quality, save costs and facilitate transportation.

附图说明Description of drawings

图1为本实用新型的组合拱桥立体图;1 is a perspective view of a combined arch bridge of the present invention;

图2为本实用新型的组合拱桥立面图;Fig. 2 is the elevation view of the combined arch bridge of the utility model;

图3为本实用新型的组合拱桥横断面I-I图;Fig. 3 is the composite arch bridge cross-section I-I figure of the utility model;

图4为加劲波纹钢板-预应力混凝土组合拱圈横断面图;Figure 4 is a cross-sectional view of the stiffened corrugated steel plate-prestressed concrete composite arch ring;

图5为加劲波纹钢板-预应力混凝土组合拱圈局部详图;Figure 5 is a partial detail view of the stiffened corrugated steel plate-prestressed concrete composite arch ring;

图6a为加劲波纹钢板端墙与组合拱圈连接区域的加强结构图;Figure 6a is a reinforced structural diagram of the connection area between the stiffened corrugated steel plate end wall and the combined arch ring;

图6b为图6a中加强结构的放大图;Figure 6b is an enlarged view of the reinforcement structure in Figure 6a;

图7a为加劲波纹钢板端墙与组合拱圈的角钢连接图;Figure 7a is the angle steel connection diagram of the stiffened corrugated steel plate end wall and the combined arch ring;

图7b为图7a中角钢连接放大图;Figure 7b is an enlarged view of the angle steel connection in Figure 7a;

图8为本实用新型回填土层分布及施工图;Fig. 8 is the utility model backfill soil layer distribution and construction drawing;

图9为加长型螺纹栓钉详图;Figure 9 is a detailed view of the elongated threaded bolt;

图中,1—挖方轮廓线、2—拱座碎石垫层、3—拱座、4—加劲波纹钢板-预应力混凝土组合拱圈、4-1—上侧波纹钢板、4-2—下侧波纹钢板、5—加劲波纹钢板端墙、5-1—外侧波纹钢板、 5-2—内侧波纹钢板、6—槽钢加劲梁、7—锚索、8—栏杆、9—压实砂土、10—碎石填充层、 11—底基层、12—基层、13—沥青面层、14—加长型螺纹栓钉、14-1—螺杆、14-2—上螺母、 14-3—下螺母、15—预应力钢筋、16—预制混凝土板、17—横向接缝、18—纵向接缝、19—混凝土内衬、20—群钉、21—角钢、22—螺栓。In the figure, 1—cutting outline, 2—arch seat gravel cushion, 3—arch seat, 4—stiffened corrugated steel plate-prestressed concrete composite arch, 4-1—upper corrugated steel plate, 4-2—lower Side corrugated steel plate, 5—stiffened corrugated steel plate end wall, 5-1—outside corrugated steel plate, 5-2—inside corrugated steel plate, 6—channel steel stiffening beam, 7—anchor cable, 8—railing, 9—compacted sand , 10—crushed stone filling layer, 11—subbase layer, 12—base layer, 13—asphalt surface layer, 14—extended threaded bolt, 14-1—screw, 14-2—upper nut, 14-3—lower nut , 15—prestressed steel bar, 16—precast concrete slab, 17—transverse joint, 18—longitudinal joint, 19—concrete lining, 20—group nail, 21—angle steel, 22—bolt.

具体实施方式Detailed ways

下面结合附图和具体实施例来对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

如图1、图2及图3所示,本实用新型提供的一种装配式覆土波纹钢板-预应力混凝土组合拱桥,包括拱座碎石垫层2、拱座3、加劲波纹钢板-预应力混凝土组合拱圈4、加劲波纹钢板端墙5、锚索7、栏杆8、压实砂土9、碎石填充层10和桥面结构层。开挖拱桥桥址处基坑,形成挖方轮廓线1,平整夯实基坑底面的地基,均匀铺置拱座碎石垫层2,拱座碎石垫层2上设置拱座3,两拱座3之间固定加劲波纹钢板-预应力混凝土组合拱圈4,加劲波纹钢板端墙5安装在加劲波纹钢板-预应力混凝土组合拱圈4的横向两侧,两侧加劲波纹钢板端墙5通过锚索7连接,压实砂土9分层填筑于加劲波纹钢板-预应力混凝土组合拱圈4与加劲波纹钢板端墙5包围的空间中,压实砂土9上依次铺置碎石填充层10及桥面结构层构成拱桥结构,所述拱桥结构最上方安装栏杆8。As shown in Figure 1, Figure 2 and Figure 3, the utility model provides a prefabricated soil-covered corrugated steel plate-prestressed concrete composite arch bridge, including abutment crushed stone cushion 2, abutment 3, stiffened corrugated steel plate-prestressed Concrete composite arch ring 4, stiffened corrugated steel plate end wall 5, anchor cable 7, railing 8, compacted sand 9, crushed stone filling layer 10 and bridge deck structure layer. The foundation pit at the site of the arch bridge is excavated to form the excavation contour line 1, the foundation of the bottom surface of the foundation pit is leveled and compacted, and the crushed stone cushion of the arch seat 2 is evenly laid. The stiffened corrugated steel plate-prestressed concrete composite arch ring 4 is fixed between 3, the stiffened corrugated steel plate end walls 5 are installed on the lateral sides of the stiffened corrugated steel plate-prestressed concrete composite arch ring 4, and the stiffened corrugated steel plate end walls 5 on both sides pass through anchors The cable 7 is connected, the compacted sand 9 is filled in layers in the space surrounded by the stiffened corrugated steel plate-prestressed concrete composite arch ring 4 and the stiffened corrugated steel plate end wall 5, and the compacted sand 9 is sequentially laid with gravel filling layers 10 and the bridge deck structure layer constitute an arch bridge structure, and a railing 8 is installed on the top of the arch bridge structure.

所述拱座3由预制混凝土拱座节段拼接而成,避免了模板安装拆除、钢筋绑扎、混凝土浇筑养护等现场施工工序,既能保证施工质量,又能缩短工期。The arch seat 3 is formed by splicing prefabricated concrete arch seat segments, which avoids on-site construction procedures such as template installation and removal, steel bar binding, concrete pouring and maintenance, which can not only ensure the construction quality, but also shorten the construction period.

如图1及图2所示,加劲波纹钢板端墙5由外侧波纹钢板5-1、内侧波纹钢板5-2的波峰与波峰、波谷及波谷相互对应,并固定连接而成。加劲波纹钢板端墙5外表面的纵向及竖向均安装槽钢加劲梁6。与传统混凝土端墙相比,加劲波纹钢板端墙5减小了结构恒载,进而降低了拱圈的变形和应力,且安装方便、造价低、有利环保。槽钢加劲梁6则显著增强了加劲波纹钢板端墙5的刚度及抗屈曲能力。As shown in FIG. 1 and FIG. 2 , the stiffened corrugated steel plate end wall 5 is formed by the corrugated steel plate 5-1 on the outside and the corrugated steel plate 5-2 on the inside corresponding to each other and fixedly connected. Channel steel stiffening beams 6 are installed both longitudinally and vertically on the outer surface of the stiffened corrugated steel plate end wall 5 . Compared with the traditional concrete end wall, the stiffened corrugated steel plate end wall 5 reduces the dead load of the structure, thereby reducing the deformation and stress of the arch ring, and has the advantages of convenient installation, low cost and environmental protection. The channel steel stiffening beam 6 significantly enhances the stiffness and buckling resistance of the stiffened corrugated steel plate end wall 5 .

所述外侧波纹钢板5-1、内侧波纹钢板5-2均通过波纹钢板单元横纵向拼接形成,相邻波纹钢板单元的横向接缝需错开30-50cm。The outer corrugated steel plate 5-1 and the inner corrugated steel plate 5-2 are formed by horizontal and vertical splicing of corrugated steel plate units, and the transverse joints of adjacent corrugated steel plate units need to be staggered by 30-50 cm.

锚索7锚固在两侧加劲波纹钢板端墙5对应的槽钢加劲梁6交叉处,包括波纹钢管、预应力钢绞线、内填混凝土、固定钢筋及定位钢板;其中,锚索7使用的预应力钢绞线抗拉强度标准值不宜小于1860MPa;锚索7的数量、分布以及张拉力应根据汽车荷载、填土类型及高度等因素确定。锚索7将原本两侧加劲波纹钢板端墙5各自承受填土压力的结构体系,转变为两侧加劲波纹钢板端墙5和填土共同受力的结构体系,大幅提高加劲波纹钢板端墙5的刚度、抗屈曲能力及稳定性,显著缓解加劲波纹钢板端墙5与加劲波纹钢板-预应力混凝土组合拱圈4连接处的应力集中现象。The anchor cables 7 are anchored at the intersections of the channel steel stiffening beams 6 corresponding to the stiffened corrugated steel plate end walls 5 on both sides, including corrugated steel pipes, prestressed steel strands, filled concrete, fixed steel bars and positioning steel plates; among them, the anchor cables 7 use The standard value of the tensile strength of the prestressed steel strand should not be less than 1860MPa; the number, distribution and tensile force of the anchor cables 7 should be determined according to factors such as vehicle load, filling type and height. The anchor cable 7 transforms the original structural system in which the stiffened corrugated steel plate end walls 5 on both sides bear the pressure of the filling, into a structural system in which the stiffened corrugated steel plate end walls 5 on both sides and the fill are jointly stressed, greatly improving the strength of the stiffened corrugated steel plate end walls 5. The rigidity, buckling resistance and stability of the reinforced corrugated steel plate can significantly alleviate the stress concentration at the connection between the stiffened corrugated steel plate end wall 5 and the stiffened corrugated steel plate-prestressed concrete composite arch ring 4.

如图4及图5所示,加劲波纹钢板-预应力混凝土组合拱圈4由上侧波纹钢板4-1、下侧波纹钢板4-2的波峰与波峰、波谷及波谷相互对应,并固定连接而成。上侧波纹钢板4-1上表面布置若干块预制混凝土板16,并形成横向接缝17及纵向接缝18;在横向接缝17及纵向接缝 18的两层波纹钢板连接处均设置两排加长型螺纹栓钉14,安装并张拉横向接缝17处的预应力钢筋15,最终形成加劲波纹钢板-预应力混凝土组合拱圈4。形成的加劲波纹钢板-预应力混凝土组合拱圈4可大幅度增强结构刚度、抗震及抗屈曲能力,上侧波纹钢板4-1可提供预制混凝土板16安装、横向接缝17及纵向接缝18混凝土浇筑的模板。同时,上侧波纹钢板4-1顶部的混凝土提高了拱圈耐久性、防火性,有效缓解钢板锈蚀,进而减少运营期间拱圈的加固维护费用。As shown in Fig. 4 and Fig. 5, the stiffened corrugated steel plate-prestressed concrete composite arch ring 4 is composed of the upper corrugated steel plate 4-1 and the lower corrugated steel plate 4-2. The crests, crests, troughs and troughs correspond to each other, and are fixedly connected. made. Several precast concrete slabs 16 are arranged on the upper surface of the upper corrugated steel plate 4-1, and a transverse joint 17 and a longitudinal joint 18 are formed; The elongated threaded bolts 14 are installed and tensioned at the prestressed steel bars 15 at the transverse joints 17 to finally form the reinforced corrugated steel plate-prestressed concrete composite arch ring 4 . The formed stiffened corrugated steel plate-prestressed concrete composite arch ring 4 can greatly enhance the structural rigidity, earthquake resistance and buckling resistance, and the upper corrugated steel plate 4-1 can provide precast concrete slab 16 installation, transverse joints 17 and longitudinal joints 18 Formwork for concrete pouring. At the same time, the concrete on the top of the corrugated steel plate 4-1 on the upper side improves the durability and fire resistance of the arch ring, effectively relieves the corrosion of the steel plate, thereby reducing the reinforcement and maintenance cost of the arch ring during operation.

所述上侧波纹钢板4-1、下侧波纹钢板4-2均通过波纹钢板单元横纵向拼接形成,相邻波纹钢板单元的横向接缝需错开30-50cm。The upper corrugated steel plate 4-1 and the lower corrugated steel plate 4-2 are formed by horizontal and vertical splicing of corrugated steel plate units, and the transverse joints of adjacent corrugated steel plate units need to be staggered by 30-50 cm.

所述预应力钢筋15由多股钢绞线组成,运用先张法对混凝土施加预应力;其中,预应力钢筋15的抗拉强度标准值不宜小于1860MPa。利用波纹钢板较低的轴向刚度,施加的预应力能够大部分传递到混凝土上,提高了预应力效率和混凝土压应力储备,从而降低混凝土开裂的风险。The prestressed steel bar 15 is composed of multiple strands of steel strands, and the prestressing method is applied to the concrete; wherein, the standard value of the tensile strength of the prestressed steel bar 15 should not be less than 1860MPa. With the lower axial stiffness of corrugated steel plates, the applied prestress can be mostly transferred to the concrete, which improves the prestressing efficiency and the concrete compressive stress reserve, thereby reducing the risk of concrete cracking.

所述预制混凝土板16向四周接缝延伸出接头钢筋,预制混凝土板16的尺寸根据结构跨径、宽度、栓钉高度、设备起重能力等因素确定。预制混凝土板16便于工厂标准化大批量生产,能减少混凝土现场浇筑的工作量,大幅度加快施工进度。The prefabricated concrete slab 16 extends joint reinforcement bars to the surrounding joints, and the size of the prefabricated concrete slab 16 is determined according to factors such as structural span, width, bolt height, and equipment lifting capacity. The precast concrete slab 16 is convenient for factory standardized mass production, can reduce the workload of concrete pouring on site, and greatly speed up the construction progress.

所述横向接缝17及纵向接缝18的宽度为0.4-0.6m,厚度与预制混凝土板16相同。The width of the transverse joint 17 and the longitudinal joint 18 is 0.4-0.6 m, and the thickness is the same as that of the precast concrete slab 16 .

所述预制混凝土板16、横向接缝17、纵向接缝18均采用轻质高强混凝土。The prefabricated concrete slab 16, the transverse joint 17 and the longitudinal joint 18 are all made of lightweight and high-strength concrete.

如图6a、图6b、图7a及图7b所示,加劲波纹钢板端墙5与加劲波纹钢板-预应力混凝土组合拱圈4在连接区域的两层波纹钢板连接处均设置若干螺孔,螺栓22穿过螺孔通过角钢21 将加劲波纹钢板端墙5与加劲波纹钢板-预应力混凝土组合拱圈4固定连接;加劲波纹钢板端墙 5与加劲波纹钢板-预应力混凝土组合拱圈4的连接区域通过设置在横向接缝17端部的加强结构进行加固,该加强结构在加劲波纹钢板端墙5的两层波纹钢板连接处设置群钉20,并在横向接缝17、纵向接缝18及群钉20处浇筑混凝土,在加劲波纹钢板端墙5的群钉20处形成混凝土内衬19,能进一步增强加劲波纹钢板-预应力混凝土组合拱圈4与加劲波纹钢板端墙5的连接刚度,保证两者协同受力。As shown in Figure 6a, Figure 6b, Figure 7a and Figure 7b, the stiffened corrugated steel plate end wall 5 and the stiffened corrugated steel plate-prestressed concrete composite arch ring 4 are provided with a number of screw holes at the connection of the two layers of corrugated steel plates in the connection area. 22 Through the screw holes through the angle steel 21, the stiffened corrugated steel plate end wall 5 is fixedly connected to the stiffened corrugated steel plate-prestressed concrete composite arch ring 4; The area is reinforced by a reinforcing structure arranged at the end of the transverse joint 17, the reinforcement structure is provided with group nails 20 at the connection of the two layers of corrugated steel plate of the stiffened corrugated steel plate end wall 5, and the transverse joint 17, longitudinal joint 18 and Concrete is poured at the group nails 20, and a concrete lining 19 is formed at the group nails 20 of the stiffened corrugated steel plate end wall 5, which can further enhance the rigidity of the connection between the stiffened corrugated steel plate-prestressed concrete composite arch ring 4 and the stiffened corrugated steel plate end wall 5. Ensure that the two work together.

所述混凝土内衬19采用轻质高强混凝土;所述群钉20中的单个栓钉和加长型螺纹栓钉14 的结构相同。The concrete lining 19 is made of light-weight high-strength concrete; the structure of a single stud in the group of studs 20 is the same as that of the elongated threaded stud 14 .

如图8所示,桥面结构层由底基层11、基层12及沥青面层13组成;所述底基层11、基层 12及沥青面层13应根据组合拱桥所处的道路等级及汽车荷载确定;所述压实砂土9分层厚度为0.5-0.6m,压实砂土9在加劲波纹钢板-预应力混凝土组合拱圈4附近的压实度为0.92-0.95,其他区域压实度为0.96-0.98。As shown in Figure 8, the bridge deck structure layer is composed of a sub-base layer 11, a base layer 12 and an asphalt surface layer 13; the sub-base layer 11, the base layer 12 and the asphalt surface layer 13 should be determined according to the road grade where the composite arch bridge is located and the vehicle load ; The layered thickness of the compacted sand 9 is 0.5-0.6m, the compaction degree of the compacted sand 9 in the vicinity of the stiffened corrugated steel plate-prestressed concrete composite arch ring 4 is 0.92-0.95, and the compaction degree of other areas is 0.96-0.98.

如图9所示,加长型螺纹栓钉14由螺杆14-1、上螺母14-2及下螺母14-3组成;通过上螺母14-2、下螺母14-3夹紧两层波纹钢板;其中,螺杆14-1高度应超过波纹钢板波高至少10mm,直径应不小于12mm。加长型螺纹栓钉14既能连接加劲波纹钢板-预应力混凝土组合拱圈4与加劲波纹钢板端墙5的双层波纹钢板,又可作为混凝土与波纹钢板间的剪力连接件。栓钉的加长及螺纹形表面进一步提高栓钉与混凝土的协同工作能力。与焊接型栓钉相比,加长型螺纹栓钉14安装更为安全方便,大幅缩短工期,同时克服了运输焊接有焊接型栓钉波纹钢板的困难。As shown in Figure 9, the elongated threaded bolt 14 is composed of a screw rod 14-1, an upper nut 14-2 and a lower nut 14-3; two layers of corrugated steel plates are clamped by the upper nut 14-2 and the lower nut 14-3; Among them, the height of the screw 14-1 should exceed the wave height of the corrugated steel plate by at least 10mm, and the diameter should not be less than 12mm. The elongated threaded bolt 14 can not only connect the double-layer corrugated steel plate of the stiffened corrugated steel plate-prestressed concrete composite arch ring 4 and the stiffened corrugated steel plate end wall 5, but also can be used as a shear connection between the concrete and the corrugated steel plate. The elongated and threaded surface of the stud further enhances the interoperability of the stud with the concrete. Compared with the welded studs, the elongated threaded studs 14 are safer and more convenient to install, greatly shorten the construction period, and at the same time overcome the difficulty of transporting corrugated steel plates with welded studs.

本实用新型提高了预制装配构件比例,模板安装拆除、钢筋绑扎、混凝土浇筑养护等工作量少,避免了栓钉焊接工作,大幅缩短工期,进而减轻对交通的延误和影响。此外,本实用新型的预制装配构件均可在工厂标准化大批量生产,可保证质量、节省成本且方便运输。The utility model increases the proportion of prefabricated assembly components, reduces the workload of template installation and removal, steel bar binding, concrete pouring and maintenance, avoids stud welding work, greatly shortens the construction period, and reduces delays and impacts on traffic. In addition, the prefabricated assembly components of the present invention can be standardized and mass-produced in factories, which can ensure quality, save costs and facilitate transportation.

应当理解的是,本公开并不局限于上面已经描述并在附图中体现的精确结构,并且可以在不脱离其范围进行各种修改。本公开的范围仅由所附的权利要求来限制。It is to be understood that the present disclosure is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims (9)

1. An assembled earthing corrugated steel plate-prestressed concrete combined arch bridge is characterized by comprising an arch abutment broken stone cushion layer (2), an arch abutment (3), a stiffening corrugated steel plate-prestressed concrete combined arch ring (4), a stiffening corrugated steel plate end wall (5), an anchor rope (7), a railing (8), compacted sand (9), a broken stone filling layer (10) and a bridge deck structure layer;
the arch support broken stone cushion layer (2) is provided with arch supports (3), stiffening corrugated steel plate-prestressed concrete combined arch rings (4) are fixed between the two arch supports (3), stiffening corrugated steel plate end walls (5) are installed on the two transverse sides of the stiffening corrugated steel plate-prestressed concrete combined arch rings (4), the stiffening corrugated steel plate end walls (5) on the two sides are connected through anchor cables (7), compacted sand (9) is filled in a space surrounded by the stiffening corrugated steel plate-prestressed concrete combined arch rings (4) and the stiffening corrugated steel plate end walls (5) in a layered mode, broken stone filling layers (10) and bridge floor structure layers are sequentially laid on the compacted sand (9) to form an arch bridge structure, and railings (8) are installed on the top of the arch bridge structure;
the stiffening corrugated steel plate-prestressed concrete combined arch ring (4) and the stiffening corrugated steel plate end wall (5) are formed by mutually corresponding wave crests, wave troughs and wave troughs of two layers of corrugated steel plates and fixedly connecting the wave crests and the wave troughs;
a plurality of precast concrete plates (16) are arranged on the upper surface of the upper corrugated steel plate (4-1) of the stiffening corrugated steel plate-prestressed concrete combined arch ring (4) to form a transverse joint (17) and a longitudinal joint (18); two rows of elongated threaded studs (14) are arranged at the joints of the two corrugated steel plates of the transverse joint (17) and the longitudinal joint (18), and prestressed reinforcements (15) at the transverse joint (17) are installed and tensioned;
the stiffening corrugated steel plate end wall (5) and the stiffening corrugated steel plate-prestressed concrete combined arch ring (4) are respectively provided with a plurality of screw holes at the joint of the two layers of corrugated steel plates in the connecting area, and bolts (22) penetrate through the screw holes to fixedly connect the stiffening corrugated steel plate end wall (5) and the stiffening corrugated steel plate-prestressed concrete combined arch ring (4) through angle steel (21);
the connection area of the stiffening corrugated steel plate end wall (5) and the stiffening corrugated steel plate-prestressed concrete combined arch ring (4) is reinforced through a reinforcing structure arranged at the end part of the transverse joint (17), the reinforcing structure is provided with a group nail (20) at the joint of two layers of corrugated steel plates of the stiffening corrugated steel plate end wall (5), and concrete is poured at the transverse joint (17), the longitudinal joint (18) and the group nail (20).
2. An assembled soil-covered corrugated steel plate-prestressed concrete composite arch bridge according to claim 1, wherein each layer of corrugated steel plate of the stiffening corrugated steel plate-prestressed concrete composite arch ring (4) and the stiffening corrugated steel plate end wall (5) is formed by transversely and longitudinally splicing corrugated steel plate units, and the transverse joints of the adjacent corrugated steel plate units are staggered by 30-50 cm.
3. An assembled earthing corrugated steel plate-prestressed concrete composite arch bridge according to claim 1, characterized in that the prestressed reinforcement (15) is composed of a plurality of steel strands.
4. An assembled earthing corrugated steel plate-prestressed concrete composite arch bridge according to claim 1, characterized in that the precast concrete plate (16) has joint bars extended to the circumferential joint.
5. An assembled earthing corrugated steel plate-prestressed concrete composite arch bridge according to claim 1, characterized in that the width of the transverse joints (17) and the longitudinal joints (18) is 0.4-0.6m and the thickness is the same as that of the precast concrete slab (16).
6. An assembled earthing corrugated steel plate-prestressed concrete composite arch bridge according to claim 1, characterized in that the stiffening corrugated steel plate end wall (5) is provided with channel steel stiffening beams (6) in the longitudinal and vertical directions.
7. An assembled earthing corrugated steel plate-prestressed concrete composite arch bridge according to claim 6, characterized in that the anchor cable (7) is anchored at the intersection of the channel steel stiffening beams (6) corresponding to the two side stiffening corrugated steel plate end walls (5).
8. An assembled earth-covered corrugated steel plate-prestressed concrete composite arch bridge according to claim 1, wherein said deck structure layer is composed of a sub-base layer (11), a base layer (12) and an asphalt surface layer (13); the layering thickness of the compacted sandy soil (9) is 0.5-0.6 m.
9. The assembled earth-covered corrugated steel plate-prestressed concrete composite arch bridge of claim 1, wherein the elongated screw-bolt nails (14) and the group nails (20) have the same structure and are composed of a screw (14-1), an upper nut (14-2) and a lower nut (14-3); two layers of corrugated steel plates are clamped through an upper nut (14-2) and a lower nut (14-3); wherein, the height of the screw (14-1) should exceed the wave height of the corrugated steel plate by at least 10mm, and the diameter should be not less than 12 mm.
CN201921645187.5U 2019-09-29 2019-09-29 A prefabricated soil-covered corrugated steel plate-prestressed concrete composite arch bridge Active CN211735010U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110578287A (en) * 2019-09-29 2019-12-17 浙江师范大学 A prefabricated soil-covered corrugated steel plate-prestressed concrete composite arch bridge and its construction method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110578287A (en) * 2019-09-29 2019-12-17 浙江师范大学 A prefabricated soil-covered corrugated steel plate-prestressed concrete composite arch bridge and its construction method
CN110578287B (en) * 2019-09-29 2024-06-11 浙江师范大学 Assembled earthing corrugated steel plate-prestressed concrete combined arch bridge and construction method thereof

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