CN211731560U - New energy automobile front auxiliary frame structure - Google Patents

New energy automobile front auxiliary frame structure Download PDF

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Publication number
CN211731560U
CN211731560U CN202020204436.3U CN202020204436U CN211731560U CN 211731560 U CN211731560 U CN 211731560U CN 202020204436 U CN202020204436 U CN 202020204436U CN 211731560 U CN211731560 U CN 211731560U
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mounting bracket
mounting
swing arm
longitudinal beam
new energy
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张崇舜
钱劲松
白昆程
常青松
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Huachen Xinri New Energy Automobile Co ltd
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Huachen Xinri New Energy Automobile Co ltd
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Abstract

本实用新型涉及一种新能源汽车前副车架结构,包括间隔设置的纵粱一、纵梁二,两者之间分别通过前横梁、后横梁连接成整体;后横梁两端与纵粱一、纵梁二交接位置处分别设有摆臂安装组件,位于摆臂安装组件位置处的后横梁上延伸倾斜斜杆,其端部设有安装后套管;前横梁两端分别设有与安装后套管对应的前套管,靠近纵梁二一端的前横梁上设有压缩机安装支架,前横梁中部底面设有一前悬置安装支架,前横梁前部设有一弯管梁,其中部靠近前横梁侧安装有冷凝器安装支架一,弯管梁与前横梁之间两端各设有冷凝器安装支架二。方便前悬架和动力总成模块化装配;各安装点支架采用钣金冲压件焊接在管梁上开发成本较低,结构简单。

Figure 202020204436

The utility model relates to a front subframe structure of a new energy vehicle, which comprises a longitudinal beam 1 and a longitudinal beam 2 arranged at intervals, and the two are connected to form a whole by a front beam and a rear beam respectively; . Swing arm installation components are respectively provided at the junction positions of the two longitudinal beams. The rear beam at the position of the swing arm installation component extends an inclined oblique rod, and its end is provided with a rear sleeve for installation; the two ends of the front beam are respectively provided with and installed The front bushing corresponding to the rear bushing has a compressor mounting bracket on the front beam close to the two ends of the longitudinal beam, a front suspension mounting bracket is arranged on the bottom surface of the middle of the front beam, and a curved pipe beam is arranged at the front of the front beam, and the middle A condenser mounting bracket is installed near the side of the front beam, and condenser mounting brackets are provided at both ends between the elbow beam and the front beam. It is convenient for the modular assembly of the front suspension and the powertrain; the brackets of each mounting point are welded on the pipe beam with sheet metal stamping parts, and the development cost is low and the structure is simple.

Figure 202020204436

Description

新能源汽车前副车架结构New energy vehicle front subframe structure

技术领域technical field

本实用新型涉及汽车车架装置技术领域,尤其是一种新能源汽车前副车架结构。The utility model relates to the technical field of vehicle frame devices, in particular to a front subframe structure of a new energy vehicle.

背景技术Background technique

副车架可以看成是前后车桥的骨架,是前后车桥的组成部分。副车架并非完整的车架,只是支承前后车桥、悬挂的支架,使车桥、悬挂通过它再与“正车架”相连,习惯上称为“副架”。副架的作用是阻隔振动和噪声,减少其直接进入车厢,所以大多出现在豪华的轿车和越野车上,有些汽车还为引擎装上副架。传统的没有副车架的承载式车身,其悬挂是直接与车身钢板相连的。因此前后车桥的悬挂摇臂机构都为散件,并非总成。在副车架诞生以后,前后悬挂可以先组装在副车架上,构成一个车桥总成,然后再将这个总成一同安装到车身上。副车架与车身的连接点就如同发动机悬置一样。通常一个车桥总成需要由四个悬置点与车身连接,这样既能保证其连接刚度,又能有很好的震动隔绝效果。所以对于副车架来说,在性能上主要目的是减小路面震动的传入,以及提高悬挂系统的连接刚度,因此装有副车架的车驾驶起来会感觉底盘非常扎实,非常紧凑。现有技术中,电动汽车结构复杂,且对结构强度和安全性要求高,整车前舱结构受空间和部件结构限制导致布置困难,装配不便,在整车稳定性和操作性之间的平衡性差。The subframe can be regarded as the skeleton of the front and rear axles, and is an integral part of the front and rear axles. The sub-frame is not a complete frame, but only supports the front and rear axles and suspension brackets, so that the axle and suspension pass through it and then connect to the "front frame", which is customarily called "sub-frame". The role of the sub-frame is to block vibration and noise and reduce its direct entry into the car, so most of them appear on luxury cars and off-road vehicles, and some cars also have sub-frames for the engine. The suspension of the traditional load-bearing body without a subframe is directly connected to the body steel plate. Therefore, the suspension rocker arm mechanisms of the front and rear axles are all parts, not assemblies. After the subframe is born, the front and rear suspensions can be assembled on the subframe first to form an axle assembly, and then the assembly can be installed on the body together. The attachment point of the subframe to the body is like the engine mount. Usually, an axle assembly needs to be connected to the body by four suspension points, which can not only ensure its connection rigidity, but also have a good vibration isolation effect. Therefore, for the subframe, the main purpose in terms of performance is to reduce the introduction of road vibrations and improve the connection stiffness of the suspension system. Therefore, the car with the subframe will feel that the chassis is very solid and compact when driving. In the prior art, electric vehicles have complex structures, and have high requirements on structural strength and safety. The front cabin structure of the vehicle is limited by space and component structure, resulting in difficult layout and inconvenience in assembly, and a balance between vehicle stability and operability. Bad sex.

实用新型内容Utility model content

本申请人针对上述现有生产技术中的缺点,提供一种结构合理的新能源汽车前副车架结构,解决电动汽车前舱零部件布置困难的问题。Aiming at the shortcomings of the above-mentioned existing production technologies, the present applicant provides a front subframe structure of a new energy vehicle with a reasonable structure, which solves the problem of difficult arrangement of components in the front cabin of an electric vehicle.

本实用新型所采用的技术方案如下:The technical scheme adopted by the utility model is as follows:

一种新能源汽车前副车架结构,包括间隔设置的纵粱一、纵梁二,纵粱一、纵梁二之间分别通过前横梁、后横梁连接成整体;后横梁两端与纵粱一、纵梁二交接位置处分别设有摆臂安装组件,位于摆臂安装组件位置处的后横梁上延伸倾斜斜杆,其端部设有安装后套管;前横梁两端分别设有与安装后套管对应的前套管,靠近纵梁二一端的前横梁上设有压缩机安装支架,前横梁中部底面设有一前悬置安装支架,前横梁前部设有一弯管梁,其中部靠近前横梁侧安装有冷凝器安装支架一,弯管梁与前横梁之间两端各设有一冷凝器安装支架二;纵粱一上设有电机悬置安装支架。A front subframe structure of a new energy vehicle, comprising a longitudinal beam 1 and a longitudinal beam 2 arranged at intervals, the longitudinal beam 1 and the longitudinal beam 2 are respectively connected to form a whole through a front beam and a rear beam; both ends of the rear beam are connected to the longitudinal beam. 1. Swing arm installation components are respectively provided at the junction positions of the two longitudinal beams. The rear cross beam at the position of the swing arm installation component extends an inclined oblique rod, and its end is provided with a rear sleeve; the two ends of the front cross beam are respectively provided with Install the front bushing corresponding to the rear bushing, a compressor mounting bracket is arranged on the front beam close to the two ends of the longitudinal beam, a front suspension mounting bracket is arranged on the bottom surface of the middle of the front beam, and a curved pipe beam is arranged at the front of the front beam. A condenser mounting bracket is installed on the side close to the front beam, and a condenser mounting bracket is installed at both ends between the elbow beam and the front beam. Motor suspension mounting brackets are arranged on the longitudinal beam.

作为上述技术方案的进一步改进:As a further improvement of the above technical solution:

两摆臂安装组件对称设置且结构相同,其包括摆臂后安装点上安装支架、摆臂后安装点下安装支架,摆臂后安装点上安装支架一端连接有转向器安装支架,其后侧的后横梁上设有车架后安装支架一和车架后安装支架二,位于车架后安装支架二一侧的后横梁中部设有后悬置安装支架。The two swing arm mounting assemblies are symmetrically arranged and have the same structure, including a mounting bracket on the rear mounting point of the swing arm and a mounting bracket under the rear mounting point of the swing arm. The rear beam is provided with a frame rear mounting bracket and a frame rear mounting bracket two, and a rear suspension mounting bracket is arranged in the middle of the rear beam located on one side of the second frame rear mounting bracket.

摆臂后安装点上安装支架截面成U形结构,其两侧壁上分别设有上限位板和下限位板。The section of the mounting bracket on the rear mounting point of the swing arm is a U-shaped structure, and the upper limit plate and the lower limit plate are respectively provided on the two side walls.

纵粱一、纵梁二中部对称安装有摆臂前安装点安装支架。A front mounting point mounting bracket of the swing arm is symmetrically installed in the middle of the longitudinal beam 1 and the longitudinal beam 2.

所述摆臂前安装点安装支架顶部开口处设有摆臂前安装点安装支架加强板。The top opening of the swing arm front mounting point mounting bracket is provided with a reinforcing plate for the swing arm front mounting point mounting bracket.

位于摆臂前安装点安装支架一侧的纵粱一、纵梁二上分别设有护板安装支架。The first longitudinal beam and the second longitudinal beam located on one side of the mounting bracket at the front mounting point of the swing arm are respectively provided with guard plate mounting brackets.

电机悬置安装支架中部设有电机悬置安装支架加强板。The middle of the motor suspension installation bracket is provided with a motor suspension installation bracket reinforcement plate.

后横梁与纵粱一、纵梁二之间设有加强筋。Reinforcing ribs are arranged between the rear beam, the first longitudinal beam and the second longitudinal beam.

本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:

本实用新型结构紧凑、合理,操作方便,提供前悬架支持,使整车结构更加稳固,均衡,驾驶操作感更强,大大增加了汽车行驶安全性和舒适性;方便前悬架和动力总成模块化装配;前副车架各个安装支架采用钣金冲压件焊接在管梁上,主要固定件有前摆臂总成、转向器总成、动力悬置总成、冷凝器、空调压缩机、前保支架,与传统钣金冲压焊接形式的前副车架相比开发成本较低,结构简单。The utility model has a compact and reasonable structure, is convenient to operate, provides front suspension support, makes the entire vehicle structure more stable and balanced, has a stronger sense of driving operation, and greatly increases the driving safety and comfort of the vehicle; Modular assembly; each mounting bracket of the front subframe is welded on the pipe beam with sheet metal stamping parts, and the main fixing parts are the front swing arm assembly, steering gear assembly, power suspension assembly, condenser, air conditioning compressor , Front protection bracket, compared with the front subframe in the form of traditional sheet metal stamping and welding, the development cost is lower, and the structure is simple.

附图说明Description of drawings

图1为本实用新型的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.

图2为图1的仰视图。FIG. 2 is a bottom view of FIG. 1 .

图3为图2中N-N截面的剖视图。FIG. 3 is a cross-sectional view of the N-N section in FIG. 2 .

其中:1、弯管梁;2、前横梁;3、前套管;4、电机悬置安装支架;5、纵粱一;6、摆臂前安装点安装支架;7、摆臂前安装点安装支架加强板;8、摆臂后安装点上安装支架;9、摆臂后安装点下安装支架;10、转向器安装支架;11、车架后安装支架一;12、车架后安装支架二;13、后横梁;14、后悬置安装支架;18、纵梁二;21、压缩机安装支架;23、前悬置安装支架;24、冷凝器安装支架一;25、冷凝器安装支架二;27、电机悬置安装支架加强板;28、护板安装支架;29、下限位板;30、上限位板;31、加强筋;32、安装后套管。Among them: 1. Bending beam; 2. Front beam; 3. Front casing; 4. Motor suspension mounting bracket; 5. Longitudinal beam one; 6. Mounting bracket for front mounting point of swing arm; Mounting bracket reinforcement plate; 8. Mounting bracket on the rear mounting point of the swing arm; 9. Mounting bracket under the rear mounting point of the swing arm; 10. Steering gear mounting bracket; 11. The rear mounting bracket of the frame; 12. The rear mounting bracket of the frame 2; 13. Rear beam; 14. Rear suspension mounting bracket; 18. Longitudinal beam 2; 21. Compressor mounting bracket; 23. Front suspension mounting bracket; 24. Condenser mounting bracket 1; 25. Condenser mounting bracket 2. 27. Reinforcing plate for motor suspension mounting bracket; 28. Mounting bracket for guard plate; 29. Lower limit plate; 30. Upper limit plate; 31. Reinforcing rib;

具体实施方式Detailed ways

下面结合附图,说明本实用新型的具体实施方式。The specific embodiments of the present invention will be described below with reference to the accompanying drawings.

如图1和图2所示,本实施例的新能源汽车前副车架结构,包括间隔设置的纵粱一5、纵梁二18,纵粱一5、纵梁二18之间分别通过前横梁2、后横梁13连接成整体;后横梁13两端与纵粱一5、纵梁二18交接位置处分别设有摆臂安装组件,位于摆臂安装组件位置处的后横梁13上延伸倾斜斜杆,其端部设有安装后套管32;前横梁2两端分别设有与安装后套管32对应的前套管3,靠近纵梁二18一端的前横梁2上设有压缩机安装支架21,前横梁2中部底面设有一前悬置安装支架23,前横梁2前部设有一弯管梁1,其中部靠近前横梁2侧安装有冷凝器安装支架一24,弯管梁1与前横梁2之间两端各设有一冷凝器安装支架二25;纵粱一5上设有电机悬置安装支架4。As shown in FIG. 1 and FIG. 2 , the front sub-frame structure of the new energy vehicle in this embodiment includes longitudinal beams 1 5 and longitudinal beams 18 arranged at intervals, and longitudinal beams 1 5 and longitudinal beams 18 pass through the front The cross beam 2 and the rear cross beam 13 are connected as a whole; the two ends of the rear cross beam 13 are respectively provided with a swing arm installation assembly at the intersection positions of the longitudinal beam 1 5 and the longitudinal beam 2 18, and the rear beam 13 at the position of the swing arm installation assembly extends and tilts The inclined rod is provided with a rear casing 32 at its end; the two ends of the front beam 2 are respectively provided with a front casing 3 corresponding to the installation rear casing 32, and a compressor is provided on the front beam 2 close to one end of the longitudinal beam 2 18 Mounting bracket 21, a front suspension mounting bracket 23 is arranged on the bottom surface of the middle part of the front beam 2, a curved pipe beam 1 is arranged at the front of the front beam 2, and a condenser mounting bracket 24 is installed in the middle near the front beam 2 side, and the curved pipe beam 1 A condenser mounting bracket 2 25 is arranged at both ends between the front beam 2 and the longitudinal beam 1 5; a motor suspension mounting bracket 4 is arranged on the longitudinal beam 1 5 .

两摆臂安装组件对称设置且结构相同,其包括摆臂后安装点上安装支架8、摆臂后安装点下安装支架9,摆臂后安装点上安装支架8一端连接有转向器安装支架10,其后侧的后横梁13上设有车架后安装支架一11和车架后安装支架二12,位于车架后安装支架二12一侧的后横梁13中部设有后悬置安装支架14。The two swing arm mounting assemblies are symmetrically arranged and have the same structure, including a mounting bracket 8 on the rear mounting point of the swing arm, a lower mounting bracket 9 at the rear mounting point of the swing arm, and one end of the mounting bracket 8 on the rear mounting point of the swing arm is connected to a steering gear mounting bracket 10 , the rear beam 13 on the rear side is provided with a rear mounting bracket 11 and a rear mounting bracket 2 12, and a rear suspension mounting bracket 14 is arranged in the middle of the rear beam 13 on one side of the rear mounting bracket 12 of the vehicle frame. .

如图3所示,摆臂后安装点上安装支架8截面成U形结构,其两侧壁上分别设有上限位板30和下限位板29。As shown in FIG. 3 , the cross-section of the mounting bracket 8 on the rear mounting point of the swing arm is a U-shaped structure, and an upper limit plate 30 and a lower limit plate 29 are respectively provided on the two side walls thereof.

纵粱一5、纵梁二18中部对称安装有摆臂前安装点安装支架6。Longitudinal beam one 5 and longitudinal beam two 18 are symmetrically installed with a front mounting point mounting bracket 6 of the swing arm.

摆臂前安装点安装支架6顶部开口处设有摆臂前安装点安装支架加强板7。The top opening of the swing arm front mounting point mounting bracket 6 is provided with a swing arm front mounting point mounting bracket reinforcing plate 7 .

位于摆臂前安装点安装支架6一侧的纵粱一5、纵梁二18上分别设有护板安装支架28。The first longitudinal beam 5 and the second longitudinal beam 18 located on one side of the mounting bracket 6 at the front mounting point of the swing arm are respectively provided with guard plate mounting brackets 28 .

电机悬置安装支架4中部设有电机悬置安装支架加强板27。A motor suspension mounting bracket reinforcing plate 27 is provided in the middle of the motor suspension mounting bracket 4 .

后横梁13与纵粱一5、纵梁二18之间设有加强筋31。Reinforcing ribs 31 are provided between the rear cross beam 13 , the longitudinal beam one 5 and the longitudinal beam two 18 .

本实用新型在实施过程中,通过前副车架主体上设置的各安装支架,可将前悬架、动力总成、传动轴、转向器、压缩机与前副车架在分装台分装后,与车身整体合装,实现前悬架和动力总成模块化装配;后续开发车型,可借该前副车架的设计结构,不占用整车的布置空间,结构简单,成本低。During the implementation of the utility model, the front suspension, the power assembly, the transmission shaft, the steering gear, the compressor and the front sub-frame can be separately assembled on the sub-assembly table through the mounting brackets provided on the main body of the front sub-frame. After that, it is assembled with the body as a whole to realize the modular assembly of the front suspension and powertrain; the design structure of the front subframe can be used for the subsequent development of the model, which does not occupy the layout space of the whole vehicle, and has a simple structure and low cost.

以上描述是对本实用新型的解释,不是对实用新型的限定,本实用新型所限定的范围参见权利要求,在本实用新型的保护范围之内,可以作任何形式的修改。The above description is an explanation of the present utility model, not a limitation of the utility model. For the limited scope of the present utility model, refer to the claims, and any form of modification can be made within the protection scope of the present utility model.

Claims (8)

1. The utility model provides a sub vehicle frame structure before new energy automobile which characterized in that: the device comprises a first longitudinal beam (5) and a second longitudinal beam (18) which are arranged at intervals, wherein the first longitudinal beam (5) and the second longitudinal beam (18) are respectively connected into a whole through a front cross beam (2) and a rear cross beam (13); swing arm mounting assemblies are respectively arranged at the joint positions of the two ends of the rear cross beam (13) and the longitudinal beam I (5) and the longitudinal beam II (18), inclined rods extend from the rear cross beam (13) at the positions of the swing arm mounting assemblies, and a rear mounting sleeve (32) is arranged at the end part of the inclined rods; a front sleeve (3) corresponding to the mounting rear sleeve (32) is arranged at each of two ends of the front beam (2), a compressor mounting support (21) is arranged on the front beam (2) close to one end of the longitudinal beam II (18), a front suspension mounting support (23) is arranged on the bottom surface of the middle of the front beam (2), a bent pipe beam (1) is arranged at the front part of the front beam (2), a condenser mounting support I (24) is arranged at the middle part of the front beam close to the front beam (2), and a condenser mounting support II (25) is arranged at each of two ends between the bent pipe beam (1) and the front beam (2); the longitudinal beam (5) is provided with a motor suspension mounting bracket (4).
2. The new energy automobile front subframe structure of claim 1, wherein: two swing arm installation component symmetries set up and the structure is the same, and it includes mounting bracket (8) on the mounting point behind the swing arm, mounting bracket (9) under the mounting point behind the swing arm, and mounting bracket (8) one end is connected with steering gear installing support (10) on the mounting point behind the swing arm, is equipped with behind frame installing support (11) and behind the frame installing support two (12) on rear cross beam (13) of its rear side, and rear cross beam (13) middle part that is located behind frame installing support two (12) one side is equipped with back suspension installing support (14).
3. The front subframe structure of a new energy vehicle of claim 2, wherein: the section of a mounting bracket (8) on the mounting point behind the swing arm is of a U-shaped structure, and an upper limiting plate (30) and a lower limiting plate (29) are respectively arranged on two side walls of the mounting bracket.
4. The front subframe structure of a new energy vehicle of claim 2, wherein: the middle parts of the first longitudinal beam (5) and the second longitudinal beam (18) are symmetrically provided with swing arm front mounting point mounting brackets (6).
5. The new energy automobile front subframe structure of claim 4, wherein: and a front mounting point mounting bracket reinforcing plate (7) of the swing arm is arranged at the opening at the top of the front mounting point mounting bracket (6) of the swing arm.
6. The new energy automobile front subframe structure of claim 4, wherein: and a guard plate mounting bracket (28) is respectively arranged on the first longitudinal beam (5) and the second longitudinal beam (18) which are positioned on one side of the swing arm front mounting point mounting bracket (6).
7. The new energy automobile front subframe structure of claim 1, wherein: and a motor suspension mounting bracket reinforcing plate (27) is arranged in the middle of the motor suspension mounting bracket (4).
8. The new energy automobile front subframe structure of claim 1, wherein: reinforcing ribs (31) are arranged among the rear cross beam (13), the first longitudinal beam (5) and the second longitudinal beam (18).
CN202020204436.3U 2020-02-24 2020-02-24 New energy automobile front auxiliary frame structure Expired - Fee Related CN211731560U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112278082A (en) * 2020-11-27 2021-01-29 武汉格罗夫氢能汽车有限公司 Mounting bracket for improving the jogging stiffness of the subframe suspension of a hydrogen vehicle
CN117022445A (en) * 2023-08-30 2023-11-10 奇瑞新能源汽车股份有限公司 A frame subframe structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112278082A (en) * 2020-11-27 2021-01-29 武汉格罗夫氢能汽车有限公司 Mounting bracket for improving the jogging stiffness of the subframe suspension of a hydrogen vehicle
CN117022445A (en) * 2023-08-30 2023-11-10 奇瑞新能源汽车股份有限公司 A frame subframe structure

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