CN211729674U - Fixed die table is used in precast concrete component production - Google Patents

Fixed die table is used in precast concrete component production Download PDF

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Publication number
CN211729674U
CN211729674U CN201922358375.6U CN201922358375U CN211729674U CN 211729674 U CN211729674 U CN 211729674U CN 201922358375 U CN201922358375 U CN 201922358375U CN 211729674 U CN211729674 U CN 211729674U
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China
Prior art keywords
bottom plate
prefabricated component
fixed die
plate
precast concrete
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CN201922358375.6U
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Chinese (zh)
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胡林
刘栋
卞周宏
胡俊
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Wuhan Chengkai Xinxing Building Material Co ltd
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Wuhan Chengkai Xinxing Building Material Co ltd
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Abstract

The utility model relates to a precast concrete component production is with fixed die platform, the utility model relates to a precast concrete component production facility technical field has solved directly to hoist prefabricated component, causes the prefabricated component fracture easily, needs artifical manual support to keep there being the problem of potential safety hazard, including bottom plate and fixed bounding wall around locating the bottom plate, the bottom plate forms the shaping groove that is used for pouring prefabricated component with the bounding wall jointly, and one side fixedly connected with a plurality of bearing steel sheets of shaping groove are kept away from to the bottom plate, wears to be equipped with connecting reinforcement in the bearing steel sheet, connecting reinforcement's both ends fixedly connected with hoist ring. The utility model discloses a mode through the handling bottom plate realizes the handling of prefabricated component, reduces the external force that applies to the prefabricated component to the reduction is to the wearing and tearing of prefabricated component and the condition of prefabricated component fracture, utilizes and bears the weight of the effect that the steel sheet played the spacer, effectively keeps adjacent prefabricated component to stack the purpose of separation, reduces the artifical step of placing the cushion, improves work efficiency.

Description

Fixed die table is used in precast concrete component production
Technical Field
The utility model belongs to the technical field of precast concrete unit production facility technique and specifically relates to a precast concrete unit production is with fixed die platform is related to.
Background
With the development of modern industry and the appearance of more and more high-rise buildings, the house design gradually changes from cast-in-place to prefabricated assembly, the concrete assembly type structure takes concrete as a main body structure, the structure is connected into a whole by means of nodes and abutted seams and simultaneously meets the requirements of bearing capacity, stability, rigidity, ductility and the like in the use stage and the construction stage, and the prefabricated house has the advantages of low construction cost, high construction efficiency, environmental protection and the like, the existing prefabricated house is the development trend of the building industry in China, the concrete prefabricated member adopts the automatic production of assembly lines, the production process comprises the steps of concrete mold table distribution, pre-maintenance, plastering, galling, steam maintenance, demolding, repairing, transportation and the like, wherein the mold table pouring is usually carried out pouring molding in a fixed mold table, and the fixed mold table can accommodate more mold tables in the same area range due to small occupied area, the production capacity is large, and the method can be widely applied to the field.
The existing Chinese patent with the publication number of CN208052240U provides a comprehensive production line for concrete prefabricated parts, which comprises a mould table, a traveling crane, a distributing machine and a mould, wherein the mould is arranged on the mould table, the mould table is arranged below the traveling crane, the distributing machine can be transferred to the upper part of the mould table through the traveling crane, the comprehensive production line further comprises a sealing cover, the sealing cover can be transferred to the mould table through the traveling crane and covers the mould, a steam supply device is arranged beside the mould table and used for supplying steam into the sealing cover.
The above prior art solutions have the following drawbacks: after the prefabricated part is manufactured, the prefabricated part is directly hoisted to a specified placing place from a die table through a crane, the prefabricated part is directly hoisted, the prefabricated part is easy to crack, the hoisting process also needs manual support to keep the stability of the prefabricated part in the moving process, and potential safety hazards exist and need to be improved.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, one of the purposes of the utility model is to provide be convenient for shift prefabricated component, shift stable, reduce the wearing and tearing to prefabricated component, guarantee safety in production fixed die platform is used in the production of concrete prefabricated component.
The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:
the utility model provides a precast concrete component production is with fixed mould platform, includes that bottom plate and fixed enclose to locate the bottom plate is with four bounding walls of one side, the bottom plate with the bounding wall forms the shaping groove that is used for pouring the precast element jointly, the bottom plate is kept away from a plurality of bearing steel sheets of one side fixedly connected with of shaping groove, wear to be equipped with connecting reinforcement in the bearing steel sheet, connecting reinforcement's both ends fixedly connected with hoisting ring.
Through adopting above-mentioned technical scheme, behind the precast element is formed through the assembly line step to concreting in the shaping inslot, utilize the hookup and a plurality of hoist and mount ring lug connection that go to hang, utilize the connecting reinforcement, bear the weight of the power transmission of steel sheet, directly shift bottom plate, bounding wall together with the precast element, realize transporting of precast element, compare with prior art, the utility model discloses a mode through the handling bottom plate realizes the handling of precast element, reduces the external force exerted to the precast element to reduce the wearing and tearing and the precast element condition of ftractureing to the precast element, when stacking the precast element, utilize and bear the weight of the steel sheet and play the effect of dottle pin, effectively keep adjacent precast element to stack the mesh of separation, reduce the artifical step of placing the cushion, improve work efficiency.
The present invention may be further configured in a preferred embodiment as: and both ends of the bearing steel plate are fixedly connected with L-shaped transition plates.
Through adopting above-mentioned technical scheme, utilize L type to cross the cab apron and reduce the friction of connecting reinforcement and bearing steel sheet corner to slow down the wearing and tearing to connecting reinforcement, make connecting reinforcement's life more permanent.
The present invention may be further configured in a preferred embodiment as: and one sides of the bearing steel plate and the L-shaped transition plate, which are far away from the bottom plate, are provided with positioning grooves for positioning the connecting steel bars.
Through adopting above-mentioned technical scheme, utilize the constant head tank to be convenient for the location of connecting reinforcement, reduce the condition that handling in-process connecting reinforcement takes place the displacement skew for the handling of bottom plate and prefabricated component is more stable.
The present invention may be further configured in a preferred embodiment as: the bearing steel plate and the L-shaped transition plate are fixedly connected with the bottom plate through fixing bolts and fixing nuts.
Through adopting above-mentioned technical scheme, utilize fixing bolt and fixation nut to be convenient for bear the weight of steel sheet and L type and cross the fixed and dismantlement between cab apron and the bottom plate to be convenient for adjust and change bearing the weight of steel sheet and L type and cross the cab apron, reduce and bear the weight of the influence that steel sheet and L type cross the ageing precast element transportation of cab apron.
The present invention may be further configured in a preferred embodiment as: and an inner leveling plate is arranged on one side of the bottom plate, which is far away from the bearing steel plate.
By adopting the technical scheme, because the hoisting bottom plate easily causes deformation influence on the bottom plate, the inner leveling plate is used as the die bottom plate of the prefabricated part, the flatness of the prefabricated part can be kept, and the quality of the prefabricated part is guaranteed.
The present invention may be further configured in a preferred embodiment as: the edge of the bottom plate is provided with a plurality of through holes which are convenient for the connecting reinforcing steel bars to pass through.
Through adopting above-mentioned technical scheme, the perforation is convenient for connect the reinforcing bar and is connected with the bottom plate.
The present invention may be further configured in a preferred embodiment as: and a positioning concave hole is formed in the inner wall of the through hole.
Through adopting above-mentioned technical scheme, when the connecting reinforcement is in the perforation, and when carrying out the handling to the bottom plate, utilize the positioning groove hole to carry out position location to the connecting reinforcement, reduce the slip of connecting reinforcement in the perforation for prefabricated component's transfer is more stable.
The present invention may be further configured in a preferred embodiment as: the outer surface of the connecting steel bar is coated with epoxy resin paint.
Through adopting above-mentioned technical scheme, utilize epoxy coating to form the protective layer at the connecting reinforcement surface for the abrasive resistance of connecting reinforcement is stronger, and then strengthens the life of connecting reinforcement.
To sum up, the utility model discloses a following at least one kind benefits technological effect:
1. the connecting steel bars and the hoisting rings are used for facilitating connection with the traveling crane, when the traveling crane is transferred, the hoisting of the bottom plate is realized through the supporting effect and the force transmission among the connecting steel bars, the bearing steel plates and the L-shaped transition plates, the transfer is carried out on the prefabricated parts, the transportation of the prefabricated parts is realized, and the external force directly applied to the prefabricated parts is reduced, so that the abrasion to the prefabricated parts and the cracking of the prefabricated parts are reduced, and the quality of the prefabricated parts is better;
2. the bearing steel plate is utilized to play a role of a spacer, the purpose of stacking and separating adjacent prefabricated parts is effectively kept, the step of manually placing the cushion blocks is reduced, and the working efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a partially enlarged schematic view of a portion a in fig. 1.
Reference numerals: 1. a base plate; 2. enclosing plates; 3. forming a groove; 4. a load bearing steel plate; 5. connecting reinforcing steel bars; 6. hoisting a ring; 7. an L-shaped transition plate; 8. positioning a groove; 9. fixing the bolt; 10. fixing a nut; 11. an inner screed plate; 12. perforating; 13. and (4) positioning concave holes.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, for the utility model discloses a fixed die platform is used in precast concrete component production, including bottom plate 1 and fixed enclosing four bounding walls 2 of locating bottom plate 1 with one side, bottom plate 1 is the cuboid form, and bounding wall 2 perpendicular to bottom plate 1 sets up, and bottom plate 1 forms the shaping groove 3 that is used for pouring the precast element with bounding wall 2 jointly, and interior screed 11 is installed to one side that bearing steel sheet 4 was kept away from to bottom plate 1, and interior screed 11 area is less than bottom plate 1 setting, and interior screed 11 laminates in bottom plate 1 setting. After placing prefab and steel framework in shaping groove 3, when pouring the prefabricated component, directly pour the concrete thick liquid in shaping groove 3 through the cloth machine, after other processing steps, the concrete thick liquid solidifies the shaping and forms the prefabricated component, because hoist and mount bottom plate 1 causes the influence of deformation to bottom plate 1 easily (refer to after), utilize interior screed 11 as the mould bottom plate 1 of prefabricated component, can keep the roughness of prefabricated component, guarantee prefabricated component's quality.
One side fixedly connected with that shaping groove 3 was kept away from to bottom plate 1 a plurality of steel sheet 4 that bear, bear steel sheet 4 and extend the setting along bottom plate 1's width direction, a plurality of steel sheet 4 that bear are arranged along bottom plate 1's length direction equidistant, wear to be equipped with connecting reinforcement 5 in bearing steel sheet 4, connecting reinforcement 5's both ends extend and run through bottom plate 1 along bottom plate 1's width direction and extend to bottom plate 1 and keep away from the one side that bears steel sheet 4, a plurality of perforation 12 that are convenient for connecting reinforcement 5 to pass are seted up at bottom plate 1's border, a plurality of perforation 12 equidistant arrangement that are in bottom plate 1 same border set up, connecting reinforcement 5's both ends fixedly connected with hoisting ring 6. After the prefabricated part is processed, the connection rope of handling is connected with a plurality of hoisting rings 6, and the hookup that utilizes the line to hang is connected with a plurality of hoisting rings 6 lug connection, utilizes the power transmission of connecting reinforcement 5, bearing steel plate 4, directly shifts bottom plate 1, bounding wall 2 together with the prefabricated part, realizes transporting of prefabricated part.
The outer surface of the connecting reinforcing bar 5 is coated with epoxy resin paint. Utilize epoxy coating to form the protective layer at 5 surfaces of connecting reinforcement for 5 wear resistance of connecting reinforcement is stronger, and then strengthens 5 life of connecting reinforcement.
The inner wall of the through hole 12 is provided with a positioning concave hole 13. When connecting reinforcement 5 is in perforation 12, and when carrying out the handling to bottom plate 1, utilize location shrinkage pool 13 to carry out position location to connecting reinforcement 5, reduce the slip of connecting reinforcement 5 in perforation 12 for prefabricated component's transfer is more stable.
The two ends of the bearing steel plate 4 are fixedly connected with L-shaped transition plates 7, one ends of the bearing steel plate 4 and the L-shaped transition plates 7 are fixedly connected with the bottom plate 1 through fixing bolts 9 and fixing nuts 10, and the other ends of the L-shaped transition plates 7 are fixedly connected with the bearing steel plate 4 through fixing bolts 9 and fixing nuts 10. Utilize the L type to cross cab apron 7 and reduce coupling bar 5 and the friction that bears 4 corners of steel sheet, thereby slow down the wearing and tearing to coupling bar 5, make coupling bar 5's life more permanent, utilize fixing bolt 9 and fixation nut 10 to be convenient for bear the weight of steel sheet 4 and L type and cross cab apron 7 and bottom plate 1 between fixed and dismantlement, thereby be convenient for to bear steel sheet 4 and L type and cross cab apron 7 and adjust and change, reduce and bear the weight of the influence that steel sheet 4 and L type crossed that cab apron 7 is ageing to prefabricated component transportation.
Bear one side that bottom plate 1 was kept away from to cab apron 7 of steel sheet 4 and L type and all offer the constant head tank 8 that is used for positioning connection reinforcing bar 5, constant head tank 8 extends the setting along the width direction of bottom plate 1. Utilize constant head tank 8 to be convenient for 5 holistic further fixes a position of coupling bar, reduce the condition that handling in-process coupling bar 5 takes place the displacement skew for the handling of bottom plate 1 and prefabricated component is more stable.
The implementation principle of the embodiment is as follows:
after the prefabricated component shaping, the cable that will go to hang connects gradually with a plurality of hoisting ring 6, carries through the line suspender and draws hoisting ring 6 and connecting reinforcement 5, drives bottom plate 1 and prefabricated component and shifts simultaneously, shifts to appointed place after, and below bottom plate 1 directly piles up the storage area with bottom plate 1 and prefabricated component, removes to go to hang and hang the connection that trades with the hoist to realize the transfer of prefabricated component, the utility model discloses a handling of prefabricated component is realized to the mode of handling bottom plate 1, reduces the external force of applying to the prefabricated component, thereby reduces the condition to the wearing and tearing of prefabricated component and prefabricated component fracture, utilizes bearing steel plate 4 to play the effect of dottle pin, effectively keeps adjacent prefabricated component to fold the mesh of putting the separation, reduces the artifical step of placing the cushion, improves work efficiency.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (8)

1. The fixed die table for producing the concrete prefabricated part is characterized by comprising a bottom plate (1) and four enclosing plates (2) fixedly arranged on the same side of the bottom plate (1), wherein the bottom plate (1) and the enclosing plates (2) jointly form a forming groove (3) for pouring the prefabricated part, one side, far away from the forming groove (3), of the bottom plate (1) is fixedly connected with a plurality of bearing steel plates (4), connecting steel bars (5) penetrate through the bearing steel plates (4), and two ends of each connecting steel bar (5) are fixedly connected with hoisting rings (6).
2. The fixed die table for producing the precast concrete component according to claim 1, wherein both ends of the bearing steel plate (4) are fixedly connected with L-shaped transition plates (7).
3. The fixed die table for producing the concrete prefabricated part according to the claim 2, characterized in that a positioning groove (8) for positioning the connecting steel bar (5) is opened on one side of the bearing steel plate (4) and the L-shaped transition plate (7) far away from the bottom plate (1).
4. The fixed die table for producing the precast concrete component is characterized in that the bearing steel plate (4) and the L-shaped transition plate (7) are fixedly connected with the bottom plate (1) through fixing bolts (9) and fixing nuts (10).
5. A fixed mould station for the production of precast concrete elements according to claim 4, characterized in that the side of the base plate (1) remote from the bearing steel plate (4) is fitted with an inner screed (11).
6. The fixed die table for producing the precast concrete component according to claim 1, wherein the edge of the bottom plate (1) is provided with a plurality of through holes (12) for the connecting steel bars (5) to pass through.
7. The fixed die table for producing the precast concrete component according to claim 6, wherein the inner wall of the through hole (12) is provided with a positioning concave hole (13).
8. The fixed die table for concrete precast member production according to claim 1, wherein the outer surface of the connection reinforcing steel bar (5) is coated with epoxy resin paint.
CN201922358375.6U 2019-12-23 2019-12-23 Fixed die table is used in precast concrete component production Active CN211729674U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922358375.6U CN211729674U (en) 2019-12-23 2019-12-23 Fixed die table is used in precast concrete component production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922358375.6U CN211729674U (en) 2019-12-23 2019-12-23 Fixed die table is used in precast concrete component production

Publications (1)

Publication Number Publication Date
CN211729674U true CN211729674U (en) 2020-10-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922358375.6U Active CN211729674U (en) 2019-12-23 2019-12-23 Fixed die table is used in precast concrete component production

Country Status (1)

Country Link
CN (1) CN211729674U (en)

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