CN109849162A - A kind of multilayer platform mold preparing concrete prefabricated board and its process - Google Patents
A kind of multilayer platform mold preparing concrete prefabricated board and its process Download PDFInfo
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- CN109849162A CN109849162A CN201910283709.XA CN201910283709A CN109849162A CN 109849162 A CN109849162 A CN 109849162A CN 201910283709 A CN201910283709 A CN 201910283709A CN 109849162 A CN109849162 A CN 109849162A
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Abstract
The invention belongs to assembled architecture technical field, in particular to a kind of multilayer platform mold for preparing concrete prefabricated board and its process.Including die station, support and connection component can be abandoned, wherein die station is tabular, and multiple die station are stacked to multilayered structure, in each die station by connection component be detachably connected with it is multiple abandon support, multiple supports of abandoning are used to support die station positioned at upper layer；After die station upper concrete, support can be abandoned and be integrated with prefabricated panel casting.Present device is simple, small investment；Convenient for disassembly and assembly, production efficiency greatly improves, and product quality is sufficiently guaranteed.
Description
Technical field
The invention belongs to assembled architecture technical field, in particular to a kind of multilayer platform mould for preparing concrete prefabricated board
Tool and its process.
Background technique
With the rapid development of China's building industrialization process, large-scale flat-plate type component and product demand are increasing, essence
Degree requires also higher and higher.Such as large insulation plate, large-scale balustrade exterior panelling, large wall panel, especially precast concrete overlap building
Board bottom plate.
Domestic and international existing platform die form has:
Single layer platform mold: using basis, ground as supporting surface, single layer structure is permanent motionless.Single layer platform mold, which exists, to be accounted for
The defects of ground area is big, and capital investment is big, and plane precision is poor, can not do large size product.
Multilayer platform mold: being support bottom surface with foundation ground, and the support column that interval is not waited is equipped between multilayer platform.Bottom
Platform is permanently motionless, but each layer platform must remove recombination or integral shift after pre-manufactured product demoulding above, otherwise lower layer
Product cannot demould.Multilayer platform is divided into lateral support platform and multi-point support platform two major classes.Lateral support platform refers to whole
Without any support among a platform, and multi-point support platform refers to: not only side, and also there is support column in centre, can make in this way
Platform is made greatly, and accuracy guarantee.
The defect of multilayer platform mold is:
Lateral support die station: there is no Earthquake response, lateral support, multilayer platform area is little, operating difficulties.
Multi-point support die station: disadvantage is support system and die station lifting translation system:
Support system defect: support column is vertically connected with, and structure is complicated；Support hole location in concreting process even product
After demoulding, it is easy to cause secondary siltation, then upper undersetting contraposition is not tight, forms gap, influences product quality.If serious also
It does over again cleaning, production efficiency is greatly reduced；Holder top is smooth, when flat panel products demoulding or mold have horizontal disturbance, main dragon
Bone hole position connect the hole location easily changing of the relative positions with holder top, and it is difficult to be again coupled to contraposition when support；After supporting removal, product can be left
Hole influences intensity and beauty；Cost is high, is easily damaged, is unable to secondary use, waste pollution environment.Take when dismounting, transfer fee
Power.
Lift-on/Lift-off System defect: main joist separately sets hole for hoist, and product must block before pouring, block not sternly will spillage, very
To causing component to scrap., also can be uneven even if blocking, production board bottom surface also has a large amount of flaw points；It is secondary to stack mold
When, holder top is difficult to align without object of reference；Secondary when pouring, in-situ layer top surface absolute altitude difficulty determines.
Product defects: multi-point support makes product there are many hole, blocks trouble, while influencing intensity and beauty.
Summary of the invention
In view of the above-mentioned problems, the purpose of the present invention is to provide a kind of multilayer platform mold for preparing concrete prefabricated board and
Its process, to solve product that existing platform mold is produced, there are many holes, block trouble, at the same influence intensity and
Beautiful problem.
To achieve the goals above, the invention adopts the following technical scheme:
A kind of multilayer platform mold preparing concrete prefabricated board, including die station, support and connection component can be abandoned, wherein mould
Platform is tabular, and multiple die station are stacked to multilayered structure, is detachably connected with multiple abandon by connection component in each die station
Support, multiple supports of abandoning are used to support die station positioned at upper layer；After die station upper concrete, the support and pre- abandoned
Bottom plate casting processed is integrated.
The support of abandoning is formed using concrete for making.
The height for abandoning support is the sum of height and cast-in-place concrete layer height of prefabricated panel.
The support of abandoning is cylindric or square column, and edge is axially arranged with central through hole.
The upper surface for abandoning support is equipped with the groove that be connected to central through hole, and bottom with central through hole equipped with being connected to
Counterbore.
The connection component includes nut and screw rod, and wherein the lower end of screw rod is fixedly connected with die station, and upper end passes through described
Support can be abandoned and pass through nut check.
The link position for abandoning support in each die station is identical.
A kind of process preparing concrete prefabricated board using the multilayer platform mold, the method includes following several
A step:
1) it is connected in die station by connection component and multiple abandons support；
2) it prepares the prefabricated panel of bottom: in the die station upper concrete for being located at bottom, making that support and prefabricated bottom can be abandoned
Plate casting is integrated；
3) it prepares the prefabricated panel of the second layer: the die station of the second layer being placed in the multiple of bottom and is abandoned on support, and on
Lower layer to abandon support corresponding；In the die station upper concrete of the second layer, make in the die station of the second layer abandon support with
The prefabricated panel casting of this layer is integrated；
4) and so on, it is poured into scheduled height always.
The support of abandoning is made of concrete.
The connection component includes nut and screw rod, and wherein the lower end of screw rod is fixedly connected with die station, and upper end passes through described
Support can be abandoned and pass through nut check.
The invention has the advantages and beneficial effects that:
Present device is simple, small investment；Convenient for disassembly and assembly, production efficiency greatly improves, and product quality is sufficiently guaranteed.
Of the invention abandons support after formed product, can be used as the rest of storage, also can be used as the rest of transport, take
For original wooden unit rest.
The present invention uses modular unit, is convenient for Technique Popularizing, energy conservation and environmental protection.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the connection schematic diagram of die station and screw rod in the present invention；
Fig. 3 is the structural schematic diagram that support can be abandoned in the present invention.
In figure: 1 is die station, and 2 be prefabricated panel, and 3 is can abandon support, and 31 be groove, and 32 be center through-hole, and 33 be counterbore, 4
It is screw rod for nut, 5.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, right in the following with reference to the drawings and specific embodiments
The present invention is described in detail.
As shown in Figure 1, a kind of multilayer platform mold for preparing concrete prefabricated board provided by the invention, including die station 1, can
Support 3 and connection component are abandoned, wherein die station 1 is tabular, and multiple die station 1 are stacked to multilayered structure, pass through connection in each die station 1
Component be detachably connected with it is multiple abandon support 3, multiple supports 3 of abandoning are used to support die station 1 positioned at upper layer；When die station 1
After upper concrete, support 3 can be abandoned and be integrated with the casting of prefabricated panel 2.
Further, support 3 can be abandoned to form using concrete for making, the height that can abandon support 3 is the height of prefabricated panel 2
The sum of with cast-in-place concrete layer height, positioning is poured convenient for overlapping layers.
As shown in figure 3, can abandon support 3 is cylindric or square column, and in being axially arranged in the embodiment of the present invention
Heart through-hole 32.The upper surface that support 3 can be abandoned is equipped with the groove 31 being connected to central through hole 32, and bottom is equipped with to be connected with central through hole 32
Logical counterbore 33.
As shown in Figure 1, connection component includes nut 4 and screw rod 5, wherein the lower end of screw rod 5 is fixedly connected with die station 1, on
End is locked across the central through hole 32 that can abandon support 3 and by nut 4, and nut 4 is placed in the groove 31 that can abandon support 3.
The lower end of screw rod 5 is connect with the mode that welding can be used in die station 1, can also be connected by way of die station 1 screw rod 5
Fixation is connect, as shown in Figure 2.Screw rod 5 is regular to be arranged on plane die station or die station keel.
The link position for abandoning support 3 in each die station 1 is identical, so that the support 3 of abandoning of upper and lower level be made to connect, guarantees more
The stress point of layer die station 1 falls in can abandon on support 3 always, guarantees the quality of product.
A kind of multilayer platform mold prepares the process of concrete prefabricated board, method including the following steps:
1) it is connected in die station 1 by connection component and multiple abandons support 3；
2) prepare the prefabricated panel 2 of bottom: in the 1 upper concrete of die station for being located at bottom, make can to abandon support 3 with it is prefabricated
The casting of bottom plate 2 is integrated；
3) it prepares the prefabricated panel 2 of the second layer: the die station 1 of the second layer being placed in the multiple of bottom and is abandoned on support 3, and
Upper and lower level to abandon support 3 corresponding；In the 1 upper concrete of die station of the second layer, make to abandon branch in the die station 1 of the second layer
Seat 3 and the casting of prefabricated panel 2 of this layer are integrated；
4) and so on, it is poured into scheduled height always.
Support 3 can be abandoned to be made of concrete.
Connection component includes nut 4 and screw rod 5, and wherein the lower end of screw rod 5 is fixedly connected with die station 1, and upper end passes through and can abandon
It support 3 and is locked by nut 4.
5 horizontal layout of screw rod, longitudinal and transverse scale meet the intensity and amount of deflection requirement of support die station.
Screw rod 5 can be consistent in the position of upper and lower level, form continuous structure up and down；It can also be in die station rigidity, strong
Spend dislocation arrangement in permissible range.
The material of support 3 can be abandoned it has to be ensured that similar or similar with the product of production, such as: the product of this technique is steel
Reinforced concrete product can make it combine together with product in this way then can abandon support preferentially uses concrete material.Branch can be abandoned
Seat will also guarantee that its stress intensity meets the requirement of support die station.The height that support can be abandoned is exactly that the total height of laminated floor slab is (pre-
Bottom plate+in-situ layer processed).
Support 3 can be abandoned to connect with screw rod 5, when guaranteeing concreting, support is stablized.It is laid with reinforcing bar, casting concrete, this
When support 3 of abandoning one is formed with the concrete poured, and the blank of prefabricated board is collectively formed.
Product demoulding: removing nut 4, can abandon support 3 at this time without constraint, and form one with prefabricated panel 2.
Product lifting: being usually hook block truss bars or suspension-center pre-embedded.
Die station lifting: suspension centre is screw rod 5.
It circuits sequentially.
Support 3 can be abandoned at the construction field (site) while as the secondary relief poured, it may be assumed that the concrete of second pouring is can abandon
It is exactly the design height of floor on the basis of the top surface of support 3.The interim branch that support 3 is die station 1 in the production stage can be abandoned
Support；Can abandon support 3 and product pour it is integral after, become a part of product, while being product storage again, stacking, transport
Support base；The preformed hole that support 3 can be abandoned can be used as hole for hoist in product lifting again.
Present device is simple, small investment；Convenient for disassembly and assembly, production efficiency greatly improves, and product quality is sufficiently guaranteed.
The present invention uses modular unit, is convenient for Technique Popularizing, energy conservation and environmental protection.
Mode the above is only the implementation of the present invention is not intended to limit the scope of the present invention.It is all in the present invention
Spirit and principle within any modification, equivalent replacement, improvement, extension etc., be all contained in protection scope of the present invention
It is interior.
Claims (10)
1. a kind of multilayer platform mold for preparing concrete prefabricated board, which is characterized in that including die station (1), can abandon support (3) and
Connection component, wherein die station (1) is tabular, and multiple die station (1) are stacked to multilayered structure, pass through connection group on each die station (1)
Part be detachably connected with it is multiple abandon support (3), multiple supports (3) of abandoning are used to support die station (1) positioned at upper layer；Work as mould
After platform (1) upper concrete, the support (3) of abandoning is integrated with prefabricated panel (2) casting.
2. the multilayer platform mold according to claim 1 for preparing concrete prefabricated board, which is characterized in that described to abandon branch
Seat (3) is formed using concrete for making.
3. the multilayer platform mold according to claim 1 or 2 for preparing concrete prefabricated board, which is characterized in that it is described can
The height for abandoning support (3) is the sum of height and the cast-in-place concrete layer height of prefabricated panel (2).
4. the multilayer platform mold according to claim 1 for preparing concrete prefabricated board, which is characterized in that described to abandon branch
Seat (3) is cylindric or square column, and edge is axially arranged with central through hole (32).
5. the multilayer platform mold according to claim 4 for preparing concrete prefabricated board, which is characterized in that described to abandon branch
The upper surface of seat (3) is equipped with the groove (31) being connected to central through hole (32), and bottom is heavy equipped with what is be connected to central through hole (32)
Hole (33).
6. the multilayer platform mold according to claim 1 for preparing concrete prefabricated board, which is characterized in that the connection group
Part includes nut (4) and screw rod (5), and wherein the lower end of screw rod (5) is fixedly connected with die station (1), and upper end can abandon branch across described
Seat (3) and by nut (4) lock.
7. the multilayer platform mold according to claim 1 for preparing concrete prefabricated board, which is characterized in that each die station
(1) link position for abandoning support (3) on is identical.
8. a kind of process that concrete prefabricated board is prepared using any one of the claim 1-7 multilayer platform mold,
It is characterized in that, the method includes following steps:
1) it is connected on die station (1) by connection component and multiple abandons support (3)；
2) it prepares the prefabricated panel (2) of bottom: in die station (1) the upper concrete for being located at bottom, making to abandon support (3) and pre-
Bottom plate (2) casting processed is integrated；
3) it prepares the prefabricated panel (2) of the second layer: the die station (1) of the second layer being placed in the multiple of bottom and is abandoned on support (3),
And upper and lower level to abandon support (3) corresponding；In die station (1) upper concrete of the second layer, make in the die station (1) of the second layer
Prefabricated panel (2) casting for abandoning support (3) and this layer be integrated；
4) and so on, it is poured into scheduled height always.
9. according to the method described in claim 8, it is characterized in that, the support (3) of abandoning is made of concrete.
10. according to the method described in claim 8, it is characterized in that, the connection component includes nut (4) and screw rod (5),
The lower end of middle screw rod (5) is fixedly connected with die station (1), and upper end can abandon support (3) and by nut (4) locking across described.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910283709.XA CN109849162A (en) | 2019-04-10 | 2019-04-10 | A kind of multilayer platform mold preparing concrete prefabricated board and its process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910283709.XA CN109849162A (en) | 2019-04-10 | 2019-04-10 | A kind of multilayer platform mold preparing concrete prefabricated board and its process |
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| Publication Number | Publication Date |
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| CN109849162A true CN109849162A (en) | 2019-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910283709.XA Pending CN109849162A (en) | 2019-04-10 | 2019-04-10 | A kind of multilayer platform mold preparing concrete prefabricated board and its process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253725A (en) * | 2019-07-15 | 2019-09-20 | 赵德云 | A kind of three-dimensional flexible die station system for producing laminated floor slab with holes |
| CN110640874A (en) * | 2019-10-09 | 2020-01-03 | 河北蓝堡住宅工业有限公司 | Machining process for nine-layer superposition of die tables |
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| DE396497C (en) * | 1924-06-04 | Gustav De Bruyn | Method and mold frame for the production of cement seam panels | |
| US20150001761A1 (en) * | 2012-02-14 | 2015-01-01 | Bbm Technology Ltd | Method and appartus for moulding |
| CN205818107U (en) * | 2016-06-17 | 2016-12-21 | 中建西部建设西南有限公司 | A kind of quick process units of non-light tight concrete modularity |
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| CN108032426A (en) * | 2017-11-21 | 2018-05-15 | 重庆大业新型建材集团有限公司 | The laminated type preparation method of trough plate |
| CN207954218U (en) * | 2018-03-14 | 2018-10-12 | 刁宏伟 | A kind of folded assembling die for beating precast concrete laminated floor slab |
| CN209868946U (en) * | 2019-04-10 | 2019-12-31 | 赵德云 | Multilayer platform mould for preparing concrete precast slab |
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2019
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE396497C (en) * | 1924-06-04 | Gustav De Bruyn | Method and mold frame for the production of cement seam panels | |
| US20150001761A1 (en) * | 2012-02-14 | 2015-01-01 | Bbm Technology Ltd | Method and appartus for moulding |
| CN205818107U (en) * | 2016-06-17 | 2016-12-21 | 中建西部建设西南有限公司 | A kind of quick process units of non-light tight concrete modularity |
| CN107379226A (en) * | 2017-08-23 | 2017-11-24 | 广东班高得绿色建工科技有限公司 | A kind of preparation method of multifunctional fabricated precast hollow building block |
| CN108032426A (en) * | 2017-11-21 | 2018-05-15 | 重庆大业新型建材集团有限公司 | The laminated type preparation method of trough plate |
| CN207954218U (en) * | 2018-03-14 | 2018-10-12 | 刁宏伟 | A kind of folded assembling die for beating precast concrete laminated floor slab |
| CN209868946U (en) * | 2019-04-10 | 2019-12-31 | 赵德云 | Multilayer platform mould for preparing concrete precast slab |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253725A (en) * | 2019-07-15 | 2019-09-20 | 赵德云 | A kind of three-dimensional flexible die station system for producing laminated floor slab with holes |
| CN110640874A (en) * | 2019-10-09 | 2020-01-03 | 河北蓝堡住宅工业有限公司 | Machining process for nine-layer superposition of die tables |
| CN110640874B (en) * | 2019-10-09 | 2021-03-12 | 河北蓝堡住宅工业有限公司 | Machining process for nine-layer superposition of die tables |
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