CN211713706U - A large cantilever prefabricated cover beam installation lattice support device - Google Patents
A large cantilever prefabricated cover beam installation lattice support device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种大悬臂预制盖梁安装格构支撑装置。The utility model relates to a large cantilever prefabricated cover beam installation lattice support device.
背景技术Background technique
在预制装配式盖梁施工中,通常是在桥墩立柱建造完成之后,在其上搭设抱箍牛腿等支架进行盖梁的安装,在每次安装时需要工人先进行抱箍牛腿的搭建、架设,费时费力且搭建极其不便,进一步的,由于支架受力于桥墩立柱,安全可靠性得不到很好的保障;更进一步的,在城市内预制装配式盖梁施工中,往往地面道路有限空要求,若采用以往的盖梁安装方法甚至会对人们的生活出行带来极大的不便;再者,以往的牛腿抱箍法安装完成后,支架拆除同样费时费力不方便,且资源无法回收;并且,原先的支架安装时对安装标高的调整非常不便,需一次成型,否则要进行支架重新拆装来调整盖梁的安装标高;因此,行业中亟待一种既能够保障预制盖梁在安装时的安全可靠,又能够相对简单安装减少工人劳力,且能够灵活调整盖梁所需安装标高,还可以进行回收利用的大悬臂预制盖梁安装格构支撑装置。In the construction of prefabricated cover beams, usually after the completion of the construction of the pier columns, brackets such as hoop corbels are erected on them to install the cover beams. In each installation, workers are required to construct the hoop corbels first. Erection is time-consuming and labor-intensive and extremely inconvenient. Further, because the support is stressed by the pier column, the safety and reliability cannot be well guaranteed; further, in the construction of prefabricated cover beams in cities, there are often limited ground roads. If the previous installation method of cover beam is used, it will even bring great inconvenience to people's life and travel; in addition, after the installation of the previous corbel hoop method is completed, the removal of the bracket is also time-consuming, labor-intensive and inconvenient, and the resources are not available. Moreover, it is very inconvenient to adjust the installation elevation when the original bracket is installed, and it needs to be formed at one time, otherwise the bracket needs to be re-assembled and disassembled to adjust the installation elevation of the cover beam; It is safe and reliable during installation, can be relatively simple to install and reduce labor, and can flexibly adjust the required installation elevation of the cover beam, and can also be recycled. Large cantilever prefabricated cover beam installation lattice support device.
发明内容SUMMARY OF THE INVENTION
本实用新型目的是:提供一种既能够保障预制盖梁在安装时的安全可靠,又能够相对简单安装减少工人劳力,且可以进行回收利用的大悬臂预制盖梁安装格构支撑装置。The purpose of the utility model is to provide a large cantilever prefabricated cover beam installation lattice support device that can not only ensure the safety and reliability of the prefabricated cover beam during installation, but also can be relatively simple to install and reduce labor, and can be recycled.
本实用新型的技术方案是:一种大悬臂预制盖梁安装格构支撑装置,包括分为两节预制的盖梁、用于支撑盖梁的桥墩立柱;其特征在于还包括一对同样用于支撑盖梁的临时格构支撑装置,所述临时格构支撑装置包括位于底部的基础、置于基础上的两个以上竖向连接的格构支撑单元以及位于顶部且作用于所述盖梁的承载调节机构;所述的每个格构支撑单元包括矩形分布的竖向支撑杆、用于支撑和连接竖向支撑杆水平方向的格构支撑杆;所述竖向支撑杆的垂直方向之间通过可拆卸连接件连接。The technical scheme of the utility model is as follows: a large cantilever prefabricated cover beam installation lattice support device, comprising a prefabricated cover beam divided into two sections and a pier column for supporting the cover beam; it is characterized in that it also includes a pair of A temporary lattice support device for supporting a cover beam, the temporary lattice support device includes a foundation at the bottom, two or more vertically connected lattice support units placed on the foundation, and a lattice support unit located at the top and acting on the cover beam. A load-bearing adjustment mechanism; each of the lattice support units includes vertical support rods distributed in a rectangle, lattice support rods for supporting and connecting the vertical support rods in the horizontal direction; between the vertical direction of the vertical support rods Connected by detachable connectors.
进一步的,所述承载调节机构包括调高式的沙筒和用于承载沙筒的承载平台。Further, the bearing adjustment mechanism includes a height-adjustable sand bucket and a bearing platform for carrying the sand bucket.
更进一步的,所述承载调节机构的承载平台为上下两层,所述竖向支撑杆为矩形分布,相邻两根竖向支撑杆为一对;所述承载调节机构的下层承载平台包括两条横向架设于每对所述竖向支撑杆上的双拼工字钢,所述承载平台的上层包括直接作用于沙筒且垂直架设于两条下层型钢上的型钢,上层的型钢同样为双拼式工字钢,且设有加强肋板。Further, the load-bearing platform of the load-bearing adjustment mechanism has two upper and lower layers, the vertical support rods are distributed in a rectangle, and two adjacent vertical support rods are a pair; the lower-layer load-bearing platform of the load-bearing adjustment mechanism includes two layers. The double-spliced I-beams that are horizontally erected on each pair of the vertical support rods, the upper layer of the bearing platform includes the beams directly acting on the sand barrel and vertically erected on the two lower beams, and the upper beams are also double beams. Split I-beam with reinforced ribs.
进一步的,所述临时格构支撑装置底部的基础为混凝土基础或钢筋混凝土基础。Further, the foundation at the bottom of the temporary lattice support device is a concrete foundation or a reinforced concrete foundation.
进一步的,所述竖向支撑杆之间的垂直方向连接为法兰连接,便于拆卸、安装、更换。Further, the vertical connection between the vertical support rods is a flange connection, which is convenient for disassembly, installation and replacement.
更进一步的,所述格构支撑单元为两个以上不同或相同高度根据盖梁安装标高来拼接使用。Further, the lattice support unit is used by splicing two or more different or the same height according to the installation elevation of the cover beam.
进一步的,所述格构支撑单元的格构支撑杆在竖向支撑杆之间为桁架式交叉连接。Further, the lattice support rods of the lattice support unit are truss-type cross-connections between the vertical support rods.
当然,进一步的,所述格构支撑单元的竖向支撑杆为钢管,所述格构支撑杆为型钢或钢管。Of course, further, the vertical support rod of the lattice support unit is a steel pipe, and the lattice support rod is a section steel or a steel pipe.
更进一步的,本实用新型工作时,所使用的抬吊机构为一台以上的履带吊机配合使用。Furthermore, when the utility model works, the used lifting mechanism is used in conjunction with more than one crawler crane.
本实用新型的优点是:The advantages of the utility model are:
(1)本实用新型先根据盖梁标高要求在立柱的两侧搭设一对临时格构支撑装置,而后用两台履带吊机共同将分为两段预制的盖梁抬吊至立柱与临时格构支撑装置上方,使每段盖梁的内侧置于立柱上,悬臂端置于临时格构支撑装置上;直接省去了原先抱箍牛腿法安装盖梁的支撑体系,该方法安全可靠,减少工人劳力,减少施工时间,减少材料消耗。(1) The utility model firstly sets up a pair of temporary lattice support devices on both sides of the column according to the elevation requirements of the cover beam, and then uses two crawler cranes to jointly lift the cover beam divided into two sections to the column and the temporary lattice. The inner side of each cover beam is placed on the column, and the cantilever end is placed on the temporary lattice support device; the original support system for installing the cover beam by the hoop corbel method is directly omitted. This method is safe and reliable. Reduce worker labor, reduce construction time, and reduce material consumption.
(2) 本实用新型中,所采用的基础为混凝土基础,可重复利用,重复利用时,只需将原地面适当处理,与地面用细沙填平,即可实现省时省力节约材料。(2) In this utility model, the foundation used is concrete foundation, which can be reused. When reused, it is only necessary to properly treat the original ground and fill the ground with fine sand to save time and effort and save materials.
(3)本实用新型中,所采用的格构支撑单元为相同或不同高度拼接使用,可根据具体的预制盖梁安装标高来选择使用不同高度的格构支撑单元进行拼接,选择灵活,无需工人再人工搭建时对标高的调整,提高工作效率,提升操作便捷性。(3) In this utility model, the lattice support units used are spliced with the same or different heights, and the lattice support units of different heights can be selected for splicing according to the specific prefabricated cover beam installation elevations. The selection is flexible and no workers are required. The elevation adjustment during manual construction improves work efficiency and operational convenience.
(4)本实用新型中,顶部所采用的承载调节机构为沙筒,可进行标高上的微调,针对原先抱箍牛腿法微调实施困难,更进一步的提高了施工品质、工作效率、操作便捷性。(4) In this utility model, the load-bearing adjustment mechanism used at the top is a sand tube, which can perform fine-tuning on the elevation. In view of the difficulty of fine-tuning the original hoop-cob-leg method, the construction quality, work efficiency and convenient operation are further improved. sex.
附图说明Description of drawings
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
图1为本实用新型的整体立面图;Fig. 1 is the overall elevation view of the utility model;
图2为本实用新型的临时格构支撑装置正视和左视图。2 is a front view and a left side view of the temporary lattice support device of the present invention.
其中:1、盖梁;2、沙筒;3、承载平台;31、加强肋板;4、竖向支撑杆;5、格构支撑杆;6、可拆卸连接件;7、基础;8、桥墩立柱。Among them: 1. Cover beam; 2. Sand tube; 3. Loading platform; 31. Reinforcing rib; 4. Vertical support rod; 5. Lattice support rod; 6. Removable connector; 7. Foundation; 8. Bridge pier columns.
具体实施方式Detailed ways
实施例:下面结合图1和图2所示为本实用新型提供的一种大悬臂预制盖梁安装格构支撑装置的具体实施方式,下面我们对其结构详细描述如下:Embodiment: Below in conjunction with Fig. 1 and Fig. 2 are shown the specific embodiment of a kind of large cantilever prefabricated cover beam installation lattice support device that the utility model provides, below we describe its structure in detail as follows:
一种大悬臂预制盖梁安装格构支撑装置,由分为两节预制的盖梁1、用于抬吊盖梁1的抬吊机构以及桥墩立柱8和一对临时格构支撑装置共同组成,所述临时格构支撑装置由位于底部的基础7、置于基础7上的若干个竖向连接的格构支撑单元以及位于顶部且作用于所述盖梁的沙筒2共同组成;所述格构支撑单元的高度和个数根据盖梁标高选择;所述的每个格构支撑单元由矩形分布的竖向支撑杆4、用于支撑和连接竖向支撑杆水平方向的格构支撑杆5组成;所述竖向支撑杆4的垂直方向之间通过法兰连接,便于拆卸、安装、更换。A large cantilever prefabricated cover beam installation lattice support device is composed of a prefabricated cover beam 1 divided into two sections, a lifting mechanism for lifting the cover beam 1, a
如图2所示,所述承载调节机构包括两个调高式的沙筒2和用于承载沙筒2的承载平台3。As shown in FIG. 2 , the load-bearing adjustment mechanism includes two height-
优选的,所述承载调节机构的承载平台3为上下两层,所述竖向支撑杆4为矩形分布,相邻两根竖向支撑杆4为一对;所述承载调节机构的下层为两条横向架设于每对所述竖向支撑杆4上的双拼工字钢,所述承载平台3的上层为直接作用于沙筒2且垂直架设于两条下层型钢上的型钢,其中上层的型钢同样为双拼式工字钢,且设有加强肋板31。Preferably, the load-bearing
如图1和图2所示,所述临时格构支撑装置底部的基础7为钢筋混凝土基础,在实际使用中,只需将原地面适当处理,与地面之间间隙用细沙填平,即可实现重复利用,且在本实用新型中,所述钢筋混凝土基础分为两个“长方体”,每个承载相邻的两根竖向支撑杆4,更进一步的方便回收及搬运。As shown in Figures 1 and 2, the
如图1所示,所述格构支撑单元为若干个不同或相同高度根据盖梁1安装标高来拼接使用,在实际实用时,根据盖1梁标高选择拼接后最近似的高度和数量的格构支撑单元进行拼接,余下高度的微调则通过所述沙筒2完成。As shown in Figure 1, the lattice support units are several different or the same height to be spliced and used according to the installation elevation of the cover beam 1. In actual practice, the most approximate height and number of lattices after splicing are selected according to the elevation of the cover beam 1. The structural support unit is spliced, and the fine adjustment of the remaining height is completed by the
如图1所示,所述格构支撑单元的格构支撑杆5在竖向支撑杆4之间为桁架式交错连接。As shown in FIG. 1 , the
优选的,所述格构支撑单元的竖向支撑杆4为钢管,所述格构支撑杆5为槽钢。Preferably, the vertical support rods 4 of the lattice support unit are steel pipes, and the
本实施例具体工作时,以典型的双柱式大悬臂盖梁,每榀盖梁1分两节预制;根据盖梁标高进行临时格构支撑装置的搭设:首先针对盖梁标高进行格构支撑单元的数量和高度的选择,然后我们将需要放置钢筋混凝土的地面进行适当处理,钢筋混凝土基础与地面之间的间隙用细沙填平后放置钢筋混凝土基础;将最底层的格构支撑单元置于钢筋混凝土基础上,而后根据盖梁标高对格构支撑单元进行竖向垒加,垂直相邻两个格构支撑单元之间采用法兰连接;在最顶部的格构支撑单元上架设承载平台3和沙筒2,根据盖梁标高对沙筒2进行高度的微调;在全部安装调试完毕后,采用两台配合使用的履带吊机对盖梁进行抬吊,使盖梁悬臂一端置于临时格构支撑装置顶部,另一端置于桥墩立柱上,即可完成大悬臂预制盖梁的安装放置。In the specific work of this embodiment, a typical double-column cantilever cover beam is used, and each cover beam is prefabricated in 1 section and two sections; the temporary lattice support device is erected according to the cover beam elevation: first, the lattice support is carried out according to the cover beam elevation. The number and height of the units are selected, and then we will properly handle the ground where the reinforced concrete needs to be placed. The gap between the reinforced concrete foundation and the ground is filled with fine sand, and then the reinforced concrete foundation is placed; the bottom lattice support unit is placed. On the basis of reinforced concrete, the lattice support units are stacked vertically according to the elevation of the cover beam, and flanges are used to connect the two vertically adjacent lattice support units; a bearing platform is erected on the top lattice support unit. 3 and
当然上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型主要技术方案的精神实质所做的修饰,都应涵盖在本实用新型的保护范围之内。Of course, the above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present utility model, and the purpose thereof is to enable those who are familiar with the technology to understand the contents of the present utility model and implement them accordingly, and cannot limit the protection scope of the present utility model with this. All modifications made according to the spirit and essence of the main technical solutions of the present invention should be covered within the protection scope of the present invention.
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