CN211708626U - Full-automatic photovoltaic frame production line - Google Patents
Full-automatic photovoltaic frame production line Download PDFInfo
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- CN211708626U CN211708626U CN201922378942.4U CN201922378942U CN211708626U CN 211708626 U CN211708626 U CN 211708626U CN 201922378942 U CN201922378942 U CN 201922378942U CN 211708626 U CN211708626 U CN 211708626U
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Abstract
The utility model discloses a full-automatic photovoltaic frame production line, including material loading transfer chain unit, material loading transfer chain unit left side is equipped with the cutting sawing machine, the end-to-end connection of cutting sawing machine has cutting transport unit, cutting transport unit is connected with horizontal revolving stage conveying unit through the biax slip table, horizontal revolving stage conveying unit sets up in cutting transport unit left side, horizontal revolving stage conveying unit left side is equipped with the hold-in range, the end of hold-in range is equipped with punching press transport unit, punching press transport unit below is equipped with horizontal punch press unit, hole site detection unit and punching press point unit punching press transport unit end-to-end connection have ejection of compact transmission line unit in proper order; through the automatic single pay-off of material loading line, the sharp transport and the horizontal rotation mechanism rotation of transport structure, full-automatic or inching control can be realized to whole action process, and the whole overall arrangement of equipment is compact, and area is little, prevents that the cutting aluminium bits from splashing, can effectively practice thrift the cost, improves production efficiency, reduces the potential safety hazard that artifical production exists.
Description
Technical Field
The utility model relates to a machinery processing technology field particularly, relates to a full-automatic photovoltaic frame production line.
Background
The existing products are divided into two modes, one mode is a manual processing production mode, the mode has low production efficiency, high processing qualification rate, large labor intensity and high labor cost, and meanwhile, certain potential safety hazards exist in the production process of workers; the other mode can realize automatic production and processing, but has the defects that the processing technology cannot be updated along with the types of processed products, the original processing parameter range cannot be compatible with general products on the market, equipment is urgently needed to be updated, and novel equipment with higher efficiency and wide compatible range is needed.
The manual cutting of the section bar has certain potential safety hazards due to lagging mode, labor waste and high cost.
Original automation equipment can not be compatible with new products, production efficiency and cost are high, and there is the problem that the aluminium bits is collected difficultly in the cutting
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned technical problem among the correlation technique, the utility model provides a full-automatic photovoltaic frame production line can solve the manual production line production laggard, intensity of labour is big, and the scheduling problem of potential safety hazard improves automated production equipment's machining efficiency and reliability simultaneously, can realize processing automation industry and upgrade.
In order to achieve the technical purpose, the technical scheme of the utility model is realized as follows:
the utility model provides a full-automatic photovoltaic frame production line, includes material loading transfer chain unit, material loading transfer chain unit left side is equipped with the cutting sawing machine, cutting sawing machine end-to-end connection has cutting transport unit, cutting transport unit is connected with horizontal turntable conveying unit through biax slip table, horizontal turntable conveying unit sets up cutting transport unit left side, horizontal turntable conveying unit left side is equipped with the hold-in range, the end of hold-in range is equipped with punching press transport unit, punching press transport unit below is equipped with horizontal punch press unit, hole site detecting element and punching press point unit in proper order, punching press transport unit end is equipped with ejection of compact transmission line unit.
Further, the feeding conveying line unit is provided with a cutting sawing machine through a feeding sliding table.
Furthermore, a positioning cylinder for fixing the raw materials and a double-end saw for cutting the raw materials are arranged on the cutting sawing machine.
Further, the horizontal rotary table conveying unit can rotate 90 degrees clockwise or 90 degrees counterclockwise, and the double-shaft sliding table is an X/Z double-shaft sliding table.
Furthermore, a horizontal sliding table and a vertical pneumatic lifting carrying clamping jaw are arranged on the stamping carrying unit.
Furthermore, a punch press, a hydraulic pump station and a stamping die are arranged on the horizontal punch press unit.
Furthermore, the horizontal punching machine unit, the hole site detection unit, the punching point unit and the discharging transmission line unit are synchronously conveyed and transmitted through the punching conveying unit.
Furthermore, a first electric control cabinet is arranged on the side edge of the feeding conveying line unit, and a second electric control cabinet is arranged on the right side of the cutting and carrying unit.
The utility model has the advantages that: through the automatic single pay-off of material loading line, double-end sawing machine cutting section bar can effective control and collect the aluminium bits, prevents that the cutting aluminium bits from splashing, and through the sharp transport of transport structure and horizontal rotary mechanism rotation, full-automatic or inching control can be realized to whole action process, and equipment overall arrangement is compact, and area is little, can effectively practice thrift the cost, improves production efficiency, reduces the potential safety hazard that artifical production exists.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a full-automatic photovoltaic frame production line according to an embodiment of the present invention;
fig. 2 is a front view of a full-automatic photovoltaic frame production line according to an embodiment of the present invention;
fig. 3 is a top view of the full-automatic photovoltaic frame production line according to the embodiment of the present invention.
In the figure:
1. a feeding conveyor line unit; 2. cutting the sawing machine; 3. a cutting and conveying unit; 4. a horizontal turntable transfer unit; 5. a horizontal punch unit; 6. a hole site detection unit; 7. a punching point unit; 8. a press conveyance unit; 9. a discharge transmission line unit; 10. a first electric control cabinet; 11. and a second electric control cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.
As shown in fig. 1-3, according to the embodiment of the utility model provides a full-automatic photovoltaic frame production line, including material loading transfer chain unit 1, material loading transfer chain unit 1 left side is equipped with cutting sawing machine 2, 2 end-to-end connection of cutting sawing machine has cutting transport unit 3, cutting transport unit 3 is connected with horizontal turntable transfer unit 4 through the biax slip table, horizontal turntable transfer unit 4 sets up cutting transport unit 3 left side, horizontal turntable transfer unit 4 left side is equipped with the hold-in range, the end of hold-in range is equipped with punching press transport unit 8, punching press transport unit 8 below is equipped with horizontal punch press unit 5, hole site detecting element 6 and punching press point unit 7 in proper order, punching press transport unit 8 end is equipped with ejection of compact transmission line unit 9.
In an embodiment of the present invention, the feeding conveyor line unit 1 is provided with a cutting sawing machine 2 through a feeding sliding table.
In an embodiment of the present invention, the cutting sawing machine 2 is provided with a positioning cylinder for fixing the raw material and a double-end saw for cutting the raw material.
In a specific embodiment of the present invention, the horizontal turntable conveying unit 4 can be rotated 90 degrees clockwise or 90 degrees counterclockwise, and the double-shaft sliding table is an X/Z double-shaft sliding table.
In an embodiment of the present invention, the punching press carrying unit 8 is provided with a horizontal sliding table and a vertical pneumatic lifting carrying clamping jaw.
In an embodiment of the present invention, the horizontal punching unit 5 is provided with a punch, a hydraulic pump station and a punching mold.
In an embodiment of the present invention, the horizontal punching unit 5, the hole site detecting unit 6, the punching point unit 7 and the discharging transmission line unit 9 are synchronously conveyed and conveyed by the punching conveying unit 8.
In an embodiment of the present invention, the side of the feeding conveyor line unit 1 is provided with a first electric control cabinet 10, and the right side of the cutting and carrying unit 3 is provided with a second electric control cabinet 11.
For the convenience of understanding the above technical solutions of the present invention, the above technical solutions of the present invention will be described in detail through specific use modes.
Full-automatic photovoltaic frame production line be applied to photovoltaic raw materials processing technology field, mainly include that material loading transfer chain unit 1, cutting sawing machine 2, cutting transport unit 3, horizontal rotary table conveying unit 4 etc. constitute, these structures are through optimal design, system design, integrated for full-automatic photovoltaic frame production line equipment.
The photovoltaic raw materials are manually placed on the feeding conveying line unit 1, the photovoltaic raw materials are conveyed to the front end lifting station through the synchronous belt, then one material is lifted, the photovoltaic raw materials are clamped by the feeding sliding table and pushed forwards to the cutting sawing machine 2, the raw materials are pressed through cylinder positioning, the raw materials are cut by the double-end saw simultaneously, the cut data are cut, the cut photovoltaic section is conveyed to the horizontal turntable conveying unit 4 through the X/Z double-shaft sliding table by the cutting conveying unit 3, the horizontal turntable conveying unit 4 firstly passes through a 90-degree horizontal turntable, the photovoltaic section is rotated 90 degrees anticlockwise, the photovoltaic section is placed on the conveying synchronous belt, and the photovoltaic section is conveyed to the tail end to be positioned.
The photovoltaic section bar is clamped by the punching carrying unit 8 through a horizontal sliding table and a vertical pneumatic lifting carrying clamping jaw, then the photovoltaic section bar is carried to the horizontal punching machine unit 5, the horizontal punching machine unit 5 is composed of a punching machine, a hydraulic pump station and a punching die, and punching and marking needed on the photovoltaic section bar are processed through hydraulic punching.
The punched photovoltaic section bars are synchronously conveyed to the hole site detection unit 6 by the punching conveying unit 8, the hole site detection unit 6 mainly detects the cutting length and the hole site of the missed punching of the photovoltaic section bars, and the detected unqualified photovoltaic section bars are transmitted to a defective product storage area through the punching conveying unit 8; the photovoltaic section bar which is qualified through detection is conveyed to the stamping point unit 7 through the stamping and conveying unit 8.
The punching point unit 7 is mainly used for processing a B surface pressing point in the cavity of the photovoltaic section bar and realizing a punching function through a hydraulic punching platform.
Photovoltaic section bar that the punching press was accomplished conveys ejection of compact transmission line 9 through punching press transport unit 8, carries out the manual work and collects finished product material.
The actions are controlled by the operation of the arranged electric control cabinet, the electric control cabinet consists of two cabinet bodies and is divided into a main electric control cabinet and an auxiliary electric control cabinet, and the two electric control cabinets respectively control different stations.
Wherein, the horizontal punching machine unit 5, the hole site detection unit 6, the punching point unit 7 and the discharging transmission line 9 are synchronously conveyed and transmitted by the punching conveying unit 8.
To sum up, with the help of the above technical scheme of the utility model, adopted single processing technology, done the optimization overall arrangement to the process flow of equipment, adopted new design's horizontal stamping structure, effectual improved production efficiency, adopt single cutting mode simultaneously, can effective control and collect the aluminium bits, prevent that the cutting aluminium bits from splashing.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A full-automatic photovoltaic frame production line comprises a feeding conveying line unit (1) and is characterized in that, a cutting sawing machine (2) is arranged on the left side of the feeding conveying line unit (1), the tail end of the cutting sawing machine (2) is connected with a cutting and carrying unit (3), the cutting and carrying unit (3) is connected with a horizontal rotary table conveying unit (4) through a double-shaft sliding table, the horizontal turntable conveying unit (4) is arranged at the left side of the cutting and carrying unit (3), a synchronous belt is arranged on the left side of the horizontal turntable conveying unit (4), a stamping and carrying unit (8) is arranged at the tail end of the synchronous belt, a horizontal punching machine unit (5), a hole site detection unit (6) and a punching point unit (7) are sequentially arranged below the punching and carrying unit (8), and a discharging transmission line unit (9) is arranged at the tail end of the stamping and carrying unit (8).
2. The full-automatic photovoltaic frame production line of claim 1, wherein the feeding conveying line unit (1) is provided with a cutting sawing machine (2) through a feeding sliding table.
3. The full-automatic photovoltaic frame production line according to claim 2, wherein the cutting sawing machine (2) is provided with a positioning cylinder for fixing the raw material and a double-end saw for cutting the raw material.
4. The full-automatic photovoltaic border production line of claim 1, characterized in that the horizontal turntable conveying unit (4) can rotate 90 degrees clockwise or 90 degrees counterclockwise, and the double-shaft sliding table is an X/Z double-shaft sliding table.
5. The full-automatic photovoltaic frame production line according to claim 1, wherein the stamping and carrying unit (8) is provided with a horizontal sliding table and a vertical pneumatic lifting and carrying clamping jaw.
6. The full-automatic photovoltaic frame production line according to claim 1, wherein a punch press, a hydraulic pump station and a stamping die are arranged on the horizontal punch press unit (5).
7. The full-automatic photovoltaic frame production line according to claim 1, wherein the horizontal punching unit (5), the hole site detection unit (6), the punching point unit (7) and the discharging transmission line unit (9) are synchronously conveyed and conveyed by the punching conveying unit (8).
8. The full-automatic photovoltaic frame production line of claim 1, wherein a first electric control cabinet (10) is arranged on the side of the feeding conveyor line unit (1), and a second electric control cabinet (11) is arranged on the right side of the cutting and carrying unit (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922378942.4U CN211708626U (en) | 2019-12-26 | 2019-12-26 | Full-automatic photovoltaic frame production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922378942.4U CN211708626U (en) | 2019-12-26 | 2019-12-26 | Full-automatic photovoltaic frame production line |
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| CN211708626U true CN211708626U (en) | 2020-10-20 |
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| CN201922378942.4U Active CN211708626U (en) | 2019-12-26 | 2019-12-26 | Full-automatic photovoltaic frame production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112917105A (en) * | 2021-02-03 | 2021-06-08 | 山东迈高智能科技有限公司 | Processing method and production line of photovoltaic frame |
| CN113118777A (en) * | 2021-04-15 | 2021-07-16 | 太仓威格玛机械设备有限公司 | Photovoltaic aluminium frame processing lines |
| CN114749941A (en) * | 2022-05-12 | 2022-07-15 | 上海寅铠精密机械制造有限公司 | Photovoltaic frame section bar automation line |
| CN116511931A (en) * | 2023-07-04 | 2023-08-01 | 河北创越金属制品制造有限公司 | Automatic production device for photovoltaic frame profile and implementation method thereof |
-
2019
- 2019-12-26 CN CN201922378942.4U patent/CN211708626U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112917105A (en) * | 2021-02-03 | 2021-06-08 | 山东迈高智能科技有限公司 | Processing method and production line of photovoltaic frame |
| CN113118777A (en) * | 2021-04-15 | 2021-07-16 | 太仓威格玛机械设备有限公司 | Photovoltaic aluminium frame processing lines |
| CN113118777B (en) * | 2021-04-15 | 2024-02-06 | 太仓威格玛机械设备有限公司 | Photovoltaic aluminum frame processing assembly line |
| CN114749941A (en) * | 2022-05-12 | 2022-07-15 | 上海寅铠精密机械制造有限公司 | Photovoltaic frame section bar automation line |
| CN116511931A (en) * | 2023-07-04 | 2023-08-01 | 河北创越金属制品制造有限公司 | Automatic production device for photovoltaic frame profile and implementation method thereof |
| CN116511931B (en) * | 2023-07-04 | 2023-09-05 | 河北创越金属制品制造有限公司 | Automatic production device for photovoltaic frame profile and implementation method thereof |
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