CN211708626U - Fully automatic photovoltaic frame production line - Google Patents

Abstract

The utility model discloses a full-automatic photovoltaic frame production line, which comprises a feeding conveying line unit, a cutting sawing machine is arranged on the left side of the feeding conveying line unit, and a cutting and handling unit is connected at the end of the cutting sawing machine, and the cutting and handling unit passes through a double-axis sliding table. A horizontal turntable transfer unit is connected. The horizontal turntable transfer unit is arranged on the left side of the cutting and handling unit. The left side of the horizontal turntable transfer unit is provided with a synchronous belt. The end of the synchronous belt is provided with a punching and handling unit. , The hole position detection unit and the punching point unit are connected to the end of the punching and handling unit with a discharge transmission line unit; through the automatic single feeding of the feeding line, the linear handling of the handling structure and the rotation of the horizontal rotation mechanism, the entire action process can be fully automatic or point-to-point. Automatic control, the overall layout of the equipment is compact, the floor area is small, and the splashing of cutting aluminum chips can be prevented, which can effectively save costs, improve production efficiency, and reduce the potential safety hazards in manual production.

Description

Fully automatic photovoltaic frame production line

technical field

The utility model relates to the technical field of mechanical processing, in particular to an automatic photovoltaic frame production line.

Background technique

The existing products are divided into two ways, one is the manual processing production method, which has low production efficiency, high processing failure rate, large labor force, high labor cost, and there are certain safety hazards for workers in the production process; the other This method can realize automatic production and processing, but the disadvantage is that it cannot be updated with the type of processed products and processing technology, and the original processing parameter range cannot be compatible with general products on the market. Compatible with a wide range of new devices.

The manual cutting of profiles is backward, laborious, and costly, and there are certain safety hazards.

The original automation equipment is not compatible with new types of products, the production efficiency and cost are high, and the cutting has the problem of difficulty in collecting aluminum scraps

For the problems in the related technologies, no effective solutions have been proposed so far.

Utility model content

Aiming at the above-mentioned technical problems in the related art, the present utility model proposes a fully automatic photovoltaic frame production line, which can solve the problems of backward production, high labor intensity, and high potential safety hazards of manual production lines, and at the same time improve the processing efficiency and reliability of automatic production equipment, and can Realize the upgrading of the processing automation industry.

For realizing the above-mentioned technical purpose, the technical scheme of the present utility model is realized like this:

A fully automatic photovoltaic frame production line includes a feeding conveying line unit, the left side of the feeding conveying line unit is provided with a cutting sawing machine, the end of the cutting sawing machine is connected with a cutting and handling unit, and the cutting and handling unit slides through a double axis. The table is connected with a horizontal turntable conveying unit, the horizontal turntable conveying unit is arranged on the left side of the cutting and handling unit, the left side of the horizontal turntable conveying unit is provided with a synchronous belt, and the end of the synchronous belt is provided with a punching conveying unit, so A horizontal punching unit, a hole position detection unit and a punching point unit are sequentially arranged below the punching and handling unit, and a discharge transmission line unit is arranged at the end of the punching and handling unit.

Further, the feeding and conveying line unit unit is installed with a cutting saw machine through the feeding sliding table.

Further, the cutting saw machine is provided with a positioning cylinder for fixing the raw material and a double-head saw for cutting the raw material.

Further, the horizontal turntable transfer unit may be rotated 90 degrees clockwise or 90 degrees counterclockwise, and the biaxial sliding table is an X/Z biaxial sliding table.

Further, a horizontal sliding table and a vertical pneumatic lifting and transporting gripper are provided on the punching and handling unit.

Further, the horizontal punching unit is provided with a punching machine, a hydraulic pump station and a punching die.

Further, the transfer between the horizontal punch unit, the hole position detection unit, the punch point unit and the discharge transmission line unit is completed by the synchronous transportation and transmission of the punch conveying unit.

Further, a first electric control cabinet is disposed on the side of the feeding and conveying line unit, and a second electric control cabinet is disposed on the right side of the cutting and handling unit.

The beneficial effects of the utility model are as follows: the material is automatically fed by a single feeder through the feeding line, and the profile is cut by a double-head sawing machine, which can effectively control and collect aluminum scraps, prevent the cutting aluminum scraps from splashing, and rotate and rotate through the linear transport and horizontal rotation mechanism of the transport structure. The action process can be fully automatic or jog control, the overall layout of the equipment is compact, and the floor area is small, which can effectively save costs, improve production efficiency, and reduce potential safety hazards in manual production.

Description of drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only of the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

1 is a schematic structural diagram of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

2 is a front view of the fully automatic photovoltaic frame production line according to the embodiment of the present invention;

3 is a top view of the fully automatic photovoltaic frame production line according to the embodiment of the present invention.

In the picture:

1. Feeding conveyor line unit; 2. Cutting sawing machine; 3. Cutting and handling unit; 4. Horizontal turntable transfer unit; 5. Horizontal punching unit; 6. Hole position detection unit; 7. Punching point unit; 8. Punching and handling unit ; 9. Discharge transmission line unit; 10. The first electric control cabinet; 11. The second electric control cabinet.

Detailed ways

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.

As shown in Figures 1-3, a fully automatic photovoltaic frame production line according to an embodiment of the present invention includes a feeding conveying line unit 1, and a cutting saw 2 is provided on the left side of the feeding conveying line unit 1. A cutting and transporting unit 3 is connected to the end of the cutting and sawing machine 2 . The cutting and transporting unit 3 is connected to a horizontal turntable conveying unit 4 through a biaxial sliding table. The left side of the horizontal turntable conveying unit 4 is provided with a synchronous belt, the end of the synchronous belt is provided with a punching and conveying unit 8, and a horizontal punching unit 5, a hole position detection unit 6 and a punching point are sequentially arranged below the punching and conveying unit 8 Unit 7, the end of the punching and handling unit 8 is provided with a discharge transmission line unit 9.

In a specific embodiment of the present invention, the feeding conveyor line unit 1 is provided with a cutting saw 2 through a feeding sliding table.

In a specific embodiment of the present invention, the cutting and sawing machine 2 is provided with a positioning cylinder for fixing the raw material and a double-head saw for cutting the raw material.

In a specific embodiment of the present invention, the horizontal turntable transfer unit 4 can be rotated 90 degrees clockwise or 90 degrees counterclockwise, and the biaxial sliding table is an X/Z biaxial sliding table.

In a specific embodiment of the present invention, the punching and handling unit 8 is provided with a horizontal sliding table and a vertical pneumatic lifting and handling gripper.

In a specific embodiment of the present invention, the horizontal punching unit 5 is provided with a punching machine, a hydraulic pump station and a punching die.

In a specific embodiment of the present invention, the transfer between the horizontal punch unit 5 , the hole position detection unit 6 , the punch point unit 7 and the discharge transmission line unit 9 is completed by the punching and conveying unit 8 synchronously conveying and conveying.

In a specific embodiment of the present invention, a first electric control cabinet 10 is disposed on the side of the feeding and conveying line unit 1 , and a second electric control cabinet 11 is disposed on the right side of the cutting and handling unit 3 .

In order to facilitate the understanding of the above-mentioned technical solutions of the present invention, the above-mentioned technical solutions of the present invention will be described in detail below through specific usage modes.

The fully automatic photovoltaic frame production line of the present invention is applied to the technical field of photovoltaic raw material processing, and mainly includes a feeding conveying line unit 1, a cutting sawing machine 2, a cutting and handling unit 3, a horizontal turntable conveying unit 4 and the like. , System design and integration into a fully automatic photovoltaic frame production line equipment.

Manually place the photovoltaic raw materials on the feeding conveyor line unit 1, transfer the photovoltaic raw materials to the front-end lifting station through the synchronous belt, then lift a material, clamp the photovoltaic raw materials through the feeding slide, and push the photovoltaic raw materials forward to the cutting and sawing machine 2. Press the raw material through the positioning of the cylinder, the double-head saw cuts the raw material at the same time, and cuts according to the good data taken. 4, the horizontal turntable conveying unit 4 first passes through the 90° horizontal turntable, rotates the photovoltaic profile 90 degrees counterclockwise, puts it on the conveying synchronous belt, and transfers it to the end positioning.

The punching and handling unit 8 clamps the photovoltaic profiles through the horizontal sliding table and the vertical pneumatic lifting and handling jaws, and then transports it to the horizontal punching unit 5. The horizontal punching unit 5 is composed of a punching machine, a hydraulic pump station and a punching die, and is processed by hydraulic punching. Required punching and landmark marking on photovoltaic profiles.

The punching and handling unit 8 transports the punched photovoltaic profiles to the hole position detection unit 6 synchronously. The hole position detection unit 6 mainly detects the cutting length of the photovoltaic profiles and the hole positions that are not punched, and the unqualified photovoltaic profiles are transmitted through the punching and handling unit 8. To the defective product storage area; the qualified photovoltaic profiles are transferred to the punching point unit 7 through the punching and handling unit 8 .

The punching point unit 7 mainly processes the pressing point of the B surface in the photovoltaic profile cavity, and realizes the punching function through the hydraulic punching table.

The stamped photovoltaic profiles are transferred to the discharge transmission line 9 through the stamping and handling unit 8, and the finished materials are collected manually.

The above actions are all controlled by the set electric control cabinet. The electric control cabinet consists of two cabinets, which are divided into the main electric control cabinet and the auxiliary electric control cabinet. The two electric control cabinets control different stations respectively.

Among them, the transfer between the horizontal punch unit 5 , the hole position detection unit 6 , the punch point unit 7 and the discharge transmission line 9 is completed by the synchronous transportation and transmission of the punch conveying unit 8 .

To sum up, with the help of the above technical solutions of the present invention, a single processing technology is adopted, the technological process of the equipment is optimized, and the newly designed horizontal stamping structure is adopted, which effectively improves the production efficiency, and at the same time adopts the single processing technology. The cutting method can effectively control and collect aluminum scraps and prevent the cutting aluminum scraps from splashing.

The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of the new protection.

Claims (8)

1. A full-automatic photovoltaic frame production line comprises a feeding conveying line unit (1) and is characterized in that, a cutting sawing machine (2) is arranged on the left side of the feeding conveying line unit (1), the tail end of the cutting sawing machine (2) is connected with a cutting and carrying unit (3), the cutting and carrying unit (3) is connected with a horizontal rotary table conveying unit (4) through a double-shaft sliding table, the horizontal turntable conveying unit (4) is arranged at the left side of the cutting and carrying unit (3), a synchronous belt is arranged on the left side of the horizontal turntable conveying unit (4), a stamping and carrying unit (8) is arranged at the tail end of the synchronous belt, a horizontal punching machine unit (5), a hole site detection unit (6) and a punching point unit (7) are sequentially arranged below the punching and carrying unit (8), and a discharging transmission line unit (9) is arranged at the tail end of the stamping and carrying unit (8).

2. The full-automatic photovoltaic frame production line of claim 1, wherein the feeding conveying line unit (1) is provided with a cutting sawing machine (2) through a feeding sliding table.

3. The full-automatic photovoltaic frame production line according to claim 2, wherein the cutting sawing machine (2) is provided with a positioning cylinder for fixing the raw material and a double-end saw for cutting the raw material.

4. The full-automatic photovoltaic border production line of claim 1, characterized in that the horizontal turntable conveying unit (4) can rotate 90 degrees clockwise or 90 degrees counterclockwise, and the double-shaft sliding table is an X/Z double-shaft sliding table.

5. The full-automatic photovoltaic frame production line according to claim 1, wherein the stamping and carrying unit (8) is provided with a horizontal sliding table and a vertical pneumatic lifting and carrying clamping jaw.

6. The full-automatic photovoltaic frame production line according to claim 1, wherein a punch press, a hydraulic pump station and a stamping die are arranged on the horizontal punch press unit (5).

7. The full-automatic photovoltaic frame production line according to claim 1, wherein the horizontal punching unit (5), the hole site detection unit (6), the punching point unit (7) and the discharging transmission line unit (9) are synchronously conveyed and conveyed by the punching conveying unit (8).

8. The full-automatic photovoltaic frame production line of claim 1, wherein a first electric control cabinet (10) is arranged on the side of the feeding conveyor line unit (1), and a second electric control cabinet (11) is arranged on the right side of the cutting and carrying unit (3).

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