CN211707315U

CN211707315U - Embedded installation supersonic generator

Info

Publication number: CN211707315U
Application number: CN201921982715.6U
Authority: CN
Inventors: 蔡序锋
Original assignee: Shenzhen Aixcent Autoimmunization Equipment Co ltd
Current assignee: Shenzhen Aixcent Autoimmunization Equipment Co ltd
Priority date: 2019-11-15
Filing date: 2019-11-15
Publication date: 2020-10-20
Anticipated expiration: 2029-11-15

Abstract

The utility model relates to an embedded installation supersonic generator, include: the main shell is internally provided with an accommodating cavity, and the side wall of the main shell is provided with an opening communicated with the accommodating cavity; the face shell is detachably arranged on the opening to cover the accommodating cavity; the power amplifier board is arranged in the accommodating cavity and is arranged along the longitudinal direction of the accommodating cavity; at least one inductor, which is arranged on the power amplification board and is arranged along the longitudinal direction of the power amplification board; the at least one transformer and the at least one inductor are arranged on the power amplification board side by side along the longitudinal direction; the driving plate and the power amplification plate are arranged in the accommodating cavity side by side in the transverse direction at intervals and are connected with the power amplification plate; and the heat radiation fan is arranged in the accommodating cavity and is positioned below the power amplifier board. The embedded ultrasonic generator is more compact in structure and smaller in size, can be conveniently embedded in the electric control cabinet, is convenient to maintain, and can reduce the maintenance cost.

Description

Embedded installation supersonic generator

Technical Field

The utility model relates to an ultrasonic generator, more specifically say, relate to an embedded installation ultrasonic generator.

Background

The ultrasonic generator is a double-layer drawing type movable structure, the middle part is a movable isolation layer, and strong acid and strong alkali gas in an electroplating workshop can be effectively protected. But has the following disadvantages:

1. the generator is external, and the volume is slightly bigger, can't lead to customer's on-the-spot to need the installation of reserved space in the automatically controlled cabinet.

2. Because the customer is not fixed placing the generator position, often install in superelevation position or install in equipment bottom, it is comparatively troublesome to maintain and change, and need carry out the secondary debugging and lead to the cost-push after changing the generator.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model lies in providing an improve embedded installation supersonic generator.

The utility model provides a technical scheme that its technical problem adopted is: constructing an embedded mount sonotrode comprising:

the main shell is internally provided with an accommodating cavity, and the side wall of the main shell is provided with an opening communicated with the accommodating cavity;

the face shell is detachably arranged on the opening to cover the accommodating cavity;

the power amplifier board is arranged in the accommodating cavity and is arranged along the longitudinal direction of the accommodating cavity;

at least one inductor, which is arranged on the power amplification board and is arranged along the longitudinal direction of the power amplification board;

the at least one transformer and the at least one inductor are arranged on the power amplification board side by side along the longitudinal direction;

the driving plate and the power amplification plate are arranged in the accommodating cavity side by side in the transverse direction at intervals and are connected with the power amplification plate;

and the heat radiation fan is arranged in the accommodating cavity and is positioned below the power amplifier board.

Preferably, the power amplifier further comprises a connecting fixing member for connecting the power amplifier board and the driving board.

Preferably, the driving plate is provided with a plurality of inserting ports protruding towards the face shell; the plurality of inserting ports are arranged at intervals along the longitudinal direction of the driving plate;

and/or, a power input port is arranged on the power amplification board;

and/or an ultrasonic output port is arranged on the power amplification board.

Preferably, the face shell is provided with windows corresponding to the plurality of interfaces, and/or the power input port, and/or the ultrasonic output port;

and the panel shell is provided with a cover plate for covering the power input port and/or the ultrasonic output port.

Preferably, the front shell is provided with a liquid crystal display screen and/or a parameter setting knob.

Preferably, the main casing comprises a bottom plate, a top plate arranged opposite to the bottom plate, two first side plates arranged on the bottom plate and arranged oppositely, and a second side plate arranged on the bottom plate and located between the two first side plates;

the heat radiation fan is arranged on the bottom plate.

Preferably, the second side plate is provided with a hanging hole.

Preferably, a heat dissipation plate is arranged on one side, opposite to the driving plate, of the power amplification plate;

the heat dissipation plate comprises a substrate and a plurality of heat dissipation fins arranged on the substrate side by side;

the radiating fins are arranged along the transverse direction of the accommodating cavity at intervals, and an air channel is formed between every two adjacent radiating fins.

Preferably, a heat dissipation air port is arranged on the top plate; the heat dissipation air opening is communicated with the air duct.

Preferably, the embedded installation ultrasonic generator further comprises a clamping structure for connecting the face shell and the main shell;

the clamping structure comprises a clamping hook arranged on one side, connected with the main shell, of the face shell and a buckling hole arranged on the main shell and corresponding to the clamping hook for the clamping hook to be clamped in.

Implement the utility model discloses an embedded installation supersonic generator has following beneficial effect: the embedded installation ultrasonic generator is provided with a power amplification plate and a heat radiation fan along the longitudinal direction in an accommodating cavity of a main shell, and the driving plate and the power amplification plate are arranged side by side along the transverse direction at intervals and are connected with the power amplification plate by arranging the at least one inductor and the at least one transformer on the power amplification plate; therefore, the structure of the ultrasonic generator is more compact, the size of the whole ultrasonic generator is reduced, the ultrasonic generator can be conveniently embedded in the electric control cabinet, the maintenance is convenient, and the maintenance cost can be reduced.

Drawings

The invention will be further explained with reference to the drawings and examples, wherein:

fig. 1 is a schematic perspective view of an ultrasonic generator mounted in an embedded manner according to some embodiments of the present invention;

FIG. 2 is a schematic perspective view of the cover plate of the flush-mounted ultrasonic generator shown in FIG. 1 after being disassembled;

FIG. 3 is a schematic view of the face shell and the main shell of the flush mount ultrasonic generator shown in FIG. 1 in a disassembled state;

FIG. 4 is an exploded view of the flush-mounted ultrasonic generator of FIG. 1;

fig. 5 is a partially exploded view of the flush-mounted ultrasonic generator shown in fig. 1.

Detailed Description

In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Fig. 1-3 illustrate some preferred embodiments of an embedded mounted ultrasonic generator. The embedded ultrasonic generator has the advantages of small volume, compact structure, convenient installation, convenient maintenance and low cost, can be embedded in an electric control cabinet, and can save space.

As shown in fig. 1 and 4, the embedded ultrasonic generator may include a main case 10, a face case 20, a power amplifier board 30, an inductor 40, a transformer 50, a driving board 60, and a heat dissipation fan 80; the main casing 10 is used for accommodating the power amplifier board 30, the inductor 40 and the transformer 50; the face housing 20 may be provided on the main housing 10, which may be detachably coupled with the main housing 10. The power amplification board 30 may be disposed in the main casing 10, which may be disposed along a longitudinal direction of the main casing 10. The inductor 40 and the transformer 50 may be disposed on the power amplifying board 30, so that the volume of the embedded ultrasonic generator may be effectively reduced. The driving board 60 may be disposed in the main casing 10 side by side in a transverse direction with the power board 30, and may be connected with the power board. The heat dissipation fan 80 may be disposed in the main casing 10, and may be located at a lower portion of the main casing 10 and below the power board 30, and may be used for dissipating heat.

Further, as shown in fig. 1 to 3, in some embodiments, the main housing 10 may function to protect internal components, and has a rectangular parallelepiped shape, and an inner side thereof may form a receiving cavity. The main case 10 may include a bottom plate 11, a first side plate 12, a top plate 13, a second side plate 14, and a limit plate 15; the base plate 11 may be used for the radiator fan mounting. The first side plates 12 may be disposed on two opposite sides of the bottom plate 11, and the two first side plates 12 are disposed opposite to each other. The top plate 13 is disposed between the two first side plates 12, and is disposed opposite to the bottom plate 11. The second side plate 14 is disposed on the bottom plate 11 and located between the two first side plates 12, and the limiting plate 15 is disposed on the bottom plate 11 and disposed between the two first side plates 12 and located below the first side plates 12, and is parallel to the bottom plate 11 and spaced apart from the bottom plate, and can be used for limiting the heat dissipation fan 80 to fix the heat dissipation fan 80. An opening 16 is formed on the side wall of the main shell 10; the opening 16 is communicated with the receiving cavity and is opposite to the second side plate 14.

Further, in some embodiments, the bottom plate 11 may be provided with a plurality of air inlets, and the air inlets may be arranged side by side on the bottom plate 11, and may be in communication with the heat dissipation fan 80. The bottom plate 11 can be fixedly connected with the first side plate 12 and the second side plate 14 through screws.

Further, in some embodiments, a plurality of air outlets 121 may be disposed on the first side plate 12; the air outlets 121 may be located at the upper portion of the first side plate 12, and may be disposed side by side, and may be communicated with the receiving cavity, and may be used for dissipating hot air in the receiving cavity.

Further, in some embodiments, the top plate 13 and the first side plate 12 may be fixedly connected by screws, and a plurality of heat dissipation vents 131 may be disposed on the top plate 13; the heat dissipation air opening 131 can be used for dissipating the hot air in the accommodation cavity.

Further, in some embodiments, the second side plate 14 can be made by 2.5mm iron plate powder spraying, can keep the same color with the first side plate 12, can have a length longer than that of the first side plate 12, and can protrude from the top plate 13. In some embodiments, the second side plate 14 may be provided with a hanging hole 141; the hanging holes 141 may be two, may be disposed at an interval at an end of the second side plate 14 protruding the top plate 13, and may be disposed at an interval. Through the hanging hole 141, the embedded ultrasonic generator can be hung on the wall surface, so that the embedded ultrasonic generator can be conveniently installed and fixed.

Further, in some embodiments, the face shell 20 is detachably disposed on the opening 16, which can be used to cover the receiving cavity. The panel 20 can be provided with a liquid crystal display screen 21 and a parameter setting knob 23; it will be appreciated that in other embodiments, the lcd display 21 and/or the parameter setting knob 23 may be omitted. The liquid crystal display screen can be used for displaying the information of the ultrasonic generator. The parameter setting knob 23 may comprise a rotary encoder which may be used for parameter setting. In some embodiments, the face shell 20 may have a window 22; the window 22 may be plural, and may include a first window 221, a second window 222, a third window 223, and a fourth window 224; the first window 221, the second window 222, and the third window 223 are disposed side by side in the longitudinal direction of the panel 20, and may be located at a lower portion of the liquid crystal display panel 21. The fourth window 224 may be located at one side of the first window 221. In some embodiments, a cover plate 24 may be disposed on the face shell 20; the cover plate 24 can be rotatably disposed to cover the fourth window 224, and can be used to cover the fourth window 224.

Further, in some embodiments, the front case 20 and the main case 10 may be connected by providing a snap structure. In some embodiments, the clamping structure may include a hook 25 and a fastening hole 132; the hook 25 may be disposed on the side of the panel 20 connected to the main housing 10, and it may be disposed on the top of the panel 20, and it may extend toward the opening 16, and it may be two. Specifically, in some embodiments, the face shell 20 is provided with a latch inserted into the main shell 10, the latch may be located on a side where the face shell 20 is connected to the main shell 10 and on a top portion of the face shell 20, and the hook 25 may be disposed on the latch. The fastening hole 132 may be disposed on the main housing 10, specifically, it may be disposed on the top plate 13 of the main housing 10, and it may be disposed corresponding to the hook 25, which can be used for the hook 25 to be fastened in.

As shown in fig. 4 and 5, further, in some embodiments, the power amplifier board 30 may have a rectangular shape, and may be disposed in the receiving cavity and along the longitudinal direction of the receiving cavity, and disposed parallel to the first side board 12; the power amplifier board 30 is provided with a power input port 31 and an ultrasonic output port; the power input port 31 is connectable to a power line for accessing a power source; the ultrasonic output port may be located at a lower portion of the power input port 31 and may be configured to output ultrasonic waves, the fourth window 224 may be disposed corresponding to the power input port 31 and the ultrasonic output port, and the cover plate may be configured to cover the power input port 31 and the ultrasonic output port. It will be appreciated that in other embodiments, the power input port 31 and/or the ultrasound output port may be omitted.

Further, in some embodiments, the inductor 40 may be one or more, in some embodiments, the inductors 40 may be two, the two inductors 40 may be disposed on the power board 30, and they may be disposed along the longitudinal direction of the power board 30, and in particular, the inductor 40 may be soldered on the power board 30, and may play a role in adjusting the ultrasonic resonance matching.

Further, in some embodiments, the transformer 50 may be one, and it is understood that in other embodiments, the transformer 50 may not be limited to one, and may be a plurality. The transformer 50 and the inductor 40 can be arranged on the power amplifier board 30 side by side, and the transformer is a high frequency transformer, which can invert the direct current voltage into a high frequency and high voltage signal with the same ultrasonic frequency, and is connected to the two inductors in series. By integrally arranging the inductor 40 and the transformer 50 on the power amplification board 30, the embedded ultrasonic generator can be more compact in structure and smaller in volume.

Further, in some embodiments, the driving board 60 may be disposed in the accommodating cavity, and disposed laterally side by side and spaced apart from the power board 30, and may be connected to the power board 30, and the driving board 60 is provided with a CPU, which may be used to connect the CPU to the power board 30; and it may transmit an ultrasonic signal generated by the detection to the power amplification board 30. In some embodiments, the driving board 60 may have a width smaller than that of the power amplification board 30, and may be located at one side of the inductor 40 and the transformer 50. In some embodiments, the driving plate 60 has a plurality of insertion ports 61, the plurality of insertion ports 61 may be protruded toward the face housing 20, and the plurality of insertion ports 61 may be spaced apart along a longitudinal direction of the driving plate 60. The plurality of interfaces 60 may include a reserved network cable interface 611, a control functionality interface 612, and an RS-485 interface 613; the reserved network cable interface 611 is arranged corresponding to the first window 221 and can be externally connected with a TP-link interface of an industrial 4.0 MES system; the control functional interface 612 is arranged corresponding to the second window 222, and can be used for inputting and outputting a 0-10V control signal and an ultrasonic vibrating plate water inlet detection signal; the RS-485 interface 613 may be disposed corresponding to the third window 223, and may be a MODBUS communication protocol interface.

Further, in some embodiments, the flush mount sonotrode may also include a connection fixture 70; the connecting fixture 70 may be a hardware, which may be disposed at one end or both ends of the driving plate 60 and the power board 30, and may be used to connect and fix the driving plate 60 and the power board 30.

Further, in some embodiments, the heat dissipation fan 80 may be disposed in the receiving cavity, and it may be located below the power board 30 and on the bottom board 11, specifically, it may be located between the bottom board 11 and the limiting board 15, and a slot may be formed between the bottom board 11 and the limiting board 15 for the heat dissipation fan 80 to be clamped into, so as to fix the heat dissipation fan 80; the heat dissipation fan 80 can blow out heat generated by the driving board 60 and the power amplification board 30.

Further, in some embodiments, a heat dissipation plate 90 is further disposed on a side of the power amplification plate 30 opposite to the driving plate 60; the heat dissipation plate 90 may be disposed side by side with the driving board 60, and the heat dissipation plate 90 may be used to dissipate heat. The heat dissipation plate 90 may include a substrate 91 and a plurality of heat dissipation fins 92; the substrate 91 may be disposed side by side with the power amplifier board 30, and the plurality of heat dissipation fins 92 may be disposed on the substrate 91, on a side of the substrate 91 opposite to the power amplifier board 30, and may be disposed side by side. In some embodiments, the plurality of fins 92 may be disposed at intervals along the transverse direction of the receiving cavity, and an air duct 93 may be formed between two adjacent fins 92; the air duct 93 may be disposed along a longitudinal direction and may be communicated with the heat-dissipating air opening 131 and the air outlet 121 to transmit heat from the heat-dissipating air opening 131 and the air outlet 121.

It is to be understood that the foregoing examples merely represent preferred embodiments of the present invention, and that the description thereof is more specific and detailed, but not intended to limit the scope of the invention; it should be noted that, for those skilled in the art, the above technical features can be freely combined, and several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention; therefore, all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Claims

1. An embedded mount sonotrode, characterized by comprising:

the inner side of the main shell (10) forms a containing cavity, and the side wall of the main shell is provided with an opening (16) communicated with the containing cavity;

the face shell (20) is detachably arranged on the opening (16) to cover the containing cavity;

the power amplification plate (30) is arranged in the accommodating cavity and is arranged along the longitudinal direction of the accommodating cavity;

at least one inductor (40) disposed on the power amplifier board (30) and disposed along a longitudinal direction of the power amplifier board (30);

at least one transformer (50) arranged on the power amplification board (30) side by side with the at least one inductor (40) along the longitudinal direction;

the driving plate (60) is arranged in the accommodating cavity side by side with the power amplification plate (30) at intervals along the transverse direction and is connected with the power amplification plate (30);

and the heat radiation fan (80) is arranged in the accommodating cavity and is positioned below the power amplification plate (30).

2. The flush mount sonotrode of claim 1, characterized by further comprising a connecting fixture (70) connecting said power amplifier plate (30) and said drive plate (60).

3. The ultrasonic generator according to claim 1, wherein said drive plate (60) is provided with a plurality of insertion ports (61) projecting toward said face shell (20); the plurality of inserting ports (61) are arranged along the longitudinal direction of the driving plate (60) at intervals;

and/or a power input port (31) is arranged on the power amplification board (30);

and/or an ultrasonic output port is arranged on the power amplification plate (30).

4. The ultrasonic generator according to claim 3, wherein the face housing (20) is provided with a window (22) corresponding to the plurality of insertion ports (61), and/or the power input port (31), and/or the ultrasonic output port;

and a cover plate (24) for covering the power input port (31) and/or the ultrasonic output port is arranged on the face shell (20).

5. The ultrasonic generator according to claim 3, wherein said front shell (20) is provided with a liquid crystal display (21) and/or a parameter setting knob (23).

6. The sonotrode of claim 1, characterized in that said main shell (10) comprises a bottom plate (11), a top plate (13) arranged opposite said bottom plate (11), two first side plates (12) arranged on said bottom plate (11) and arranged opposite, and a second side plate (14) arranged on said bottom plate (11) and between said two first side plates (12);

the heat radiation fan (80) is arranged on the bottom plate (11).

7. The ultrasonic generator of claim 6, wherein the second side plate (14) is provided with a hanging hole (141).

8. The ultrasonic generator according to claim 6, wherein a side of the power amplification plate (30) opposite to the driving plate (60) is provided with a heat dissipation plate (90);

the heat dissipation plate (90) comprises a substrate (91) and a plurality of heat dissipation fins (92) arranged on the substrate (91) side by side;

the radiating fins (92) are arranged at intervals along the transverse direction of the accommodating cavity, and an air duct (93) is formed between every two adjacent radiating fins (92).

9. The ultrasonic generator according to claim 8, wherein said top plate (13) is provided with a heat dissipating tuyere (131); the heat dissipation air opening (131) is communicated with the air duct (93).

10. The ultrasonic flush-mounted generator according to claim 1, further comprising a snap-fit structure connecting the face shell (20) and the main shell (10);

the clamping structure comprises a clamping hook (25) arranged on one side, connected with the main shell (10), of the face shell (20), and a buckling hole (132) formed in the main shell (10) and corresponding to the clamping hook (25) for the clamping hook (25) to be clamped into.