CN211696478U - Cutter character detection device - Google Patents
Cutter character detection device Download PDFInfo
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- CN211696478U CN211696478U CN202020096927.0U CN202020096927U CN211696478U CN 211696478 U CN211696478 U CN 211696478U CN 202020096927 U CN202020096927 U CN 202020096927U CN 211696478 U CN211696478 U CN 211696478U
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Abstract
The utility model relates to a cutter character detection device, include: the device comprises a CCD camera device, an installation panel, a coaxial light source device, a cutter carrier assembly, a light barrier, a microscope device and a cabinet body; the CCD camera device is arranged on the installation panel, the coaxial light source device is connected with the installation panel, and the coaxial light source device and the CCD camera device are arranged in a straight line; the tool carrier assembly is arranged on the mounting panel, and the coaxial light source devices are arranged between the CCD camera device and the tool carrier assembly at intervals; the light barrier is installed on the installation panel and is connected with cutter carrier subassembly, microscope device and installation panel fixed connection, and installation panel fixed mounting is at cabinet body top. The utility model discloses effectively reduced the mistake reading rate, saved a large amount of manual works to improve work efficiency, the cost is reduced.
Description
Technical Field
The utility model relates to an automatic change test equipment technical field, more specifically say, relate to a cutter character detection device.
Background
A connecting rib cutting tool for semiconductor device packaging is used, in industrial production, the position of a tool edge needs to be cleaned every time the tool is used for one shift, and impurities adhered to the tool edge are cleaned; each tool body is etched with individual characters to track the corresponding product being produced. Because the volume of the cutter is smaller, the characters on the cutter are smaller; in the prior production process, after batch of cutters are cleaned; manually reading characters, making records and finding a storage box corresponding to the characters for storage; the cleaning times of the cutter (generally, after the cutter is cleaned for 12 times, scrapping treatment is carried out) are recorded on the storage box, and due to the fact that the number of the cutters is large, the size is small, and the characters are difficult to read by naked eyes; the condition of misreading, wrong packing into the receiver easily takes place, and the cost of labor is high, and is inefficient.
The existing solution has the following disadvantages:
1. manpower is consumed, and the inspection speed is low due to the large number of cutters and small volume;
2. the characters are easy to read by mistake due to fatigue of workers after long-term work, and the characters are wrongly arranged in other storage boxes which do not correspond to the characters and symbols;
3. the efficiency is low, and workers need to carefully confirm and record each cutter character due to the large number and worries about misreading;
4. the health is damaged, and workers stare at small characters for a long time, so that the eyes are easily damaged, the vision is damaged, and the health of the workers is damaged.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in, solve among the prior art artifical reading character consume a large amount of manpowers, read wrong character, work efficiency low and the healthy problem of harm workman easily.
The utility model provides a technical scheme that its technical problem adopted is: the detection device for the cutter characters is constructed and comprises a camera, a lens and a light source, an image acquisition device is added on the basis of the prior art, a camera is used for shooting character pictures on the surface of the cutter in a machine vision mode, data statistics of corresponding character information is made and stored in a computer in a form of a table, when the detected cutter does not reach the use frequency limit, the cutter is normally recorded, if the cutter reaches the use frequency limit and needs to be scrapped, an alarm prompt is given, and an operator sorts out the cutter for scrapping treatment; the device effectively reduces the error rate, saves a large amount of labor, improves the working efficiency and reduces the cost.
In a tool character detecting device, include: the device comprises a CCD camera device, an installation panel, a coaxial light source device, a cutter carrier assembly, a light barrier, a microscope device and a cabinet body;
the CCD camera device is arranged on the installation panel, the coaxial light source device is connected with the installation panel, and the coaxial light source device and the CCD camera device are arranged in a straight line;
the tool carrier assembly is arranged on the mounting panel, and the coaxial light source devices are arranged between the CCD camera device and the tool carrier assembly at intervals;
the light barrier is installed on the installation panel and is connected with cutter carrier subassembly, microscope device and installation panel fixed connection, and installation panel fixed mounting is at cabinet body top.
The utility model discloses an among the cutter character detection device, still include: and the lens is arranged on the CCD camera device.
The utility model discloses an among the cutter character detection device, coaxial light source device is equipped with the light source through-hole, and the light source through-hole is square through-hole.
The utility model discloses an among the cutter character detection device, camera lens and light source through-hole are coaxial sharp setting.
The utility model discloses an among the cutter character detection device, cutter carrier subassembly includes: the fixed base is fixedly connected with the installation panel, and the cutter support plate is connected with the fixed base in a sliding mode.
The utility model discloses an among the cutter character detection device, be equipped with the cutter draw-in groove on the cutter support plate, wait to detect the cutter card and locate in the cutter draw-in groove.
The utility model discloses an among the cutter character detection device, the barn door includes: baffle and mounting panel, baffle and mounting panel are perpendicular setting and integrated into one piece.
The utility model discloses an among the cutter character detection device, mounting panel and installation panel fixed connection, baffle and installation panel are perpendicular setting.
The utility model discloses an among the cutter character detection device, the cabinet body includes: cabinet main part, sliding key mouse drawer and computer accept the cabinet, and the drawer mounting groove has been seted up to the cabinet main part, and sliding key mouse drawer slides and sets up in the drawer mounting groove.
In the utility model discloses a cutter character detection device, the cabinet is acceptd to the computer setting in drawer mounting groove below.
According to the above scheme the utility model discloses, its beneficial effect lies in, the utility model provides a detection device of cutter character, including camera, camera lens and light source, on prior art's basis, increased image acquisition device, through the mode of machine vision, shoot cutter surface character picture with the camera, and make the data statistics of corresponding character information and deposit in the computer with the form of table, carry out normal record to the cutter that detects when not reaching the use number of times restriction, if the cutter reaches the use number of times restriction and needs to scrap then report to the police and indicate, the operator sorts out this cutter and does the processing of scrapping; the device effectively reduces the error rate, saves a large amount of labor, improves the working efficiency and reduces the cost.
Drawings
The invention will be further explained with reference to the drawings and examples, wherein:
fig. 1 is a three-dimensional structure diagram of a tool character detection device according to the present invention.
In the figure, 1, a CCD camera device; 2. a lens; 3. a coaxial light source device; 4. a tool carrier assembly; 5. a light barrier; 6. a microscope device; 7. a cabinet body; 8. installing a panel; 9. a fixed base; 10. a cutter carrier plate; 11. a cutter clamping groove; 12. a sliding keyboard and mouse drawer; 13. a computer storage cabinet; 14. and (5) detecting the cutter to be detected.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, a tool character detecting apparatus includes: the device comprises a CCD camera device 1, an installation panel 8, a coaxial light source device 3, a cutter carrier component 4, a light barrier 5, a microscope device 6 and a cabinet body 7;
the CCD camera device 1 is installed on the installation panel 8, the coaxial light source device 3 is connected with the installation panel 8, and the coaxial light source device 3 and the CCD camera device 1 are arranged in a straight line;
the cutter carrier component 4 is arranged on the mounting panel 8, and the coaxial light source devices 3 are arranged between the CCD camera device 1 and the cutter carrier component 4 at intervals;
the light barrier 5 is installed on the installation panel 8 and is connected with the cutter carrier assembly 4, the microscope device 6 is fixedly connected with the installation panel 8, and the installation panel 8 is fixedly installed at the top of the cabinet body 7.
Further, still include: a lens 2, the lens 2 being mounted on the CCD camera device 1.
Further, the coaxial light source device 3 is provided with a light source through hole, and the light source through hole is a square through hole.
Further, the lens 2 and the light source through hole are coaxially and linearly arranged.
Further, the tool carrier assembly 4 comprises: the cutting tool mounting structure comprises a fixed base 9 and a cutting tool carrier plate 10, wherein the fixed base 9 is fixedly connected with a mounting panel 8, and the cutting tool carrier plate 10 is connected with the fixed base 9 in a sliding mode.
Further, a cutter clamping groove 11 is formed in the cutter carrier plate 10, and a cutter to be detected is clamped in the cutter clamping groove 11.
Further, the light barrier 5 includes: baffle and mounting panel, baffle and mounting panel are perpendicular setting and integrated into one piece.
Further, the mounting plate is fixedly connected with the mounting panel 8, and the baffle is perpendicular to the mounting panel 8.
Further, the cabinet 7 includes: cabinet main part, sliding key mouse drawer 12 and computer accommodate cabinet 13, and the drawer mounting groove has been seted up to the cabinet main part, and sliding key mouse drawer 12 slides and sets up in the drawer mounting groove.
Furthermore, the sliding mouse and key drawer 12 is used for placing a keyboard and a mouse, when the keyboard and the mouse need to be used, the sliding mouse and key drawer 12 is pulled out, and the sliding mouse and key drawer is returned after being used, so that the use is convenient, and the space is saved.
Further, the computer storage cabinet 13 is disposed below the drawer installation groove.
Further, the computer accommodating cabinet 13 is used for accommodating a computer host, namely an industrial personal computer, and the industrial personal computer is used for processing the picture information acquired by the image acquisition device.
Still further, a tool character detecting apparatus according to the present embodiment includes: the device comprises an image acquisition device, an industrial personal computer and a manual feeding device, wherein the image acquisition device is mainly used for acquiring character information on the surface of a cutter, an industrial camera is generally adopted, and a CCD (charge coupled device) camera device 1 or other image acquisition devices are adopted in the embodiment; the industrial personal computer is used for processing the picture information acquired by the image acquisition device and can also adopt a PC (personal computer) or an industrial control card; the manual feeding device manually places the cutter to the photographing position of the camera according to a fixed direction and position through a tool for containing the cutter, in the embodiment, the cutter carrier component 4 is used as the manual feeding device, the cutter 14 to be detected is placed on the cutter carrier component 4, and the photographing position from the cutter 14 to be detected to the CCD camera device 1 is adjusted.
Further, the working principle of the tool character detection device related in this embodiment is as follows:
the tool carrier assembly 4 with the tool 14 to be detected placed is manually placed on a detection station, the CCD camera device 1 is started to perform automatic detection, namely character detection, detection result data are automatically stored in a computer, the computer can give an alarm when unqualified products are detected, and the unqualified products are manually picked out to be scrapped.
Furthermore, after the character detection is completed, the tool 14 to be detected, which is qualified in the character detection, is manually taken down from the tool carrier component 4, then the tool is placed under the microscope device 6 for wear detection of the tool tip, finally, qualified products are packaged for standby, and defective products are repaired until the whole detection process is completed.
The utility model provides a detection apparatus for cutter character, include: the system comprises a camera, a lens and a light source, wherein an image acquisition device is added on the basis of the prior art, the camera is used for shooting character pictures on the surface of a cutter in a machine vision mode, data statistics of corresponding character information is well made and stored in a computer in a form of a table, when the detected cutter does not reach the use frequency limit, the cutter is normally recorded, if the cutter reaches the use frequency limit and needs to be scrapped, an alarm prompt is given, and an operator sorts out the cutter for scrapping treatment; the device effectively reduces the error rate, saves a large amount of labor, improves the working efficiency and reduces the cost.
Although the present invention has been described in connection with the above embodiments, the scope of the present invention is not limited thereto, and modifications, replacements, and the like to the above members are all within the scope of the claims of the present invention without departing from the concept of the present invention.
Claims (10)
1. A tool character detection device, comprising: the device comprises a CCD camera device (1), a mounting panel (8), a coaxial light source device (3), a cutter carrier assembly (4), a light barrier (5), a microscope device (6) and a cabinet body (7);
the CCD camera device (1) is installed on the installation panel (8), the coaxial light source device (3) is connected with the installation panel (8), and the coaxial light source device (3) and the CCD camera device (1) are arranged in a straight line;
the cutter carrier component (4) is arranged on the mounting panel (8), and the coaxial light source devices (3) are arranged between the CCD camera device (1) and the cutter carrier component (4) at intervals;
the light barrier (5) is installed on the installation panel (8) and connected with the cutter carrier assembly (4), the microscope device (6) is fixedly connected with the installation panel (8), and the installation panel (8) is fixedly installed at the top of the cabinet body (7).
2. The tool character detection device of claim 1, further comprising: a lens (2), the lens (2) being mounted on the CCD camera device (1).
3. The tool character detecting device according to claim 2, wherein the coaxial light source device (3) is provided with a light source through hole, and the light source through hole is a square through hole.
4. The tool character detecting device according to claim 3, wherein the lens (2) is coaxially and linearly disposed with the light source through hole.
5. The tool character detection device of claim 1, wherein the tool carrier assembly (4) comprises: unable adjustment base (9) and cutter carrier plate (10), unable adjustment base (9) with installation panel (8) fixed connection, cutter carrier plate (10) with unable adjustment base (9) sliding connection.
6. The cutter character detection device according to claim 5, wherein a cutter clamping groove (11) is formed in the cutter carrier plate (10), and a cutter to be detected is clamped in the cutter clamping groove (11).
7. The tool character detection device according to claim 1, wherein the light barrier (5) comprises: baffle and mounting panel, the baffle with the mounting panel is perpendicular setting and integrated into one piece.
8. The cutter character detection device of claim 7, wherein the mounting plate is fixedly connected to the mounting panel (8), and the baffle is perpendicular to the mounting panel (8).
9. The cutter character detection device according to claim 1, wherein the cabinet (7) comprises: cabinet main part, sliding key mouse drawer (12) and computer accept cabinet (13), the drawer mounting groove has been seted up to the cabinet main part, sliding key mouse drawer (12) slide to be set up in the drawer mounting groove.
10. The cutter character detection device of claim 9, wherein the computer storage cabinet (13) is disposed below the drawer mounting slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020096927.0U CN211696478U (en) | 2020-01-16 | 2020-01-16 | Cutter character detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020096927.0U CN211696478U (en) | 2020-01-16 | 2020-01-16 | Cutter character detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211696478U true CN211696478U (en) | 2020-10-16 |
Family
ID=72773117
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020096927.0U Active CN211696478U (en) | 2020-01-16 | 2020-01-16 | Cutter character detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211696478U (en) |
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2020
- 2020-01-16 CN CN202020096927.0U patent/CN211696478U/en active Active
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