CN211693487U - Hydraulic gear shifting mechanism - Google Patents
Hydraulic gear shifting mechanism Download PDFInfo
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- CN211693487U CN211693487U CN202020416737.2U CN202020416737U CN211693487U CN 211693487 U CN211693487 U CN 211693487U CN 202020416737 U CN202020416737 U CN 202020416737U CN 211693487 U CN211693487 U CN 211693487U
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Abstract
本实用新型公开了一种液压换挡机构,包括阀体和位于阀体下方的换挡执行组件,阀体的一端面设有第一阀组,阀体的另一端面设有第二阀组,阀体的顶面设有与第一阀组和第二阀组对应连接的出油孔,阀体的一侧面设有第一泄油孔、进油孔、第二泄油孔和第三泄油孔;换挡执行组件包括并列设置的第一腔体和第二腔体,第一腔体的两端分别设有第一通孔和第二通孔,第一通孔和第二通孔之间设有第一活塞,第一活塞的中部与第一拨叉连接,第二腔体的两端分别设有第三通孔和第四通孔,第三通孔和第四通孔之间设有第二活塞,第二活塞的中部与第二拨叉连接。本实用新型采用上述结构的液压换挡机构,结构简单合理,使换挡动作更为方便快捷。
The utility model discloses a hydraulic shifting mechanism, which comprises a valve body and a shifting actuator assembly located below the valve body. One end face of the valve body is provided with a first valve group, and the other end face of the valve body is provided with a second valve group , the top surface of the valve body is provided with oil outlet holes corresponding to the first valve group and the second valve group, and one side of the valve body is provided with a first oil drain hole, an oil inlet hole, a second oil drain hole and a third oil drain hole. an oil drain hole; the shift actuator assembly includes a first cavity body and a second cavity body arranged in parallel, the two ends of the first cavity body are respectively provided with a first through hole and a second through hole, and the first through hole and the second through hole are respectively provided. A first piston is arranged between the holes, the middle of the first piston is connected with the first fork, both ends of the second cavity are respectively provided with a third through hole and a fourth through hole, the third through hole and the fourth through hole A second piston is arranged therebetween, and the middle part of the second piston is connected with the second fork. The utility model adopts the hydraulic shifting mechanism of the above structure, the structure is simple and reasonable, and the shifting action is more convenient and quick.
Description
技术领域technical field
本实用新型涉及电动汽车换挡机构技术领域,特别是涉及一种液压换挡机构。The utility model relates to the technical field of electric vehicle shifting mechanisms, in particular to a hydraulic shifting mechanism.
背景技术Background technique
随着电动汽车行业的兴起和发展,电动汽车成为人们出行时常用的一种交通工具。电动汽车大多为单速比传动,即只能通过电机的转动速度控制车辆速度,不能过通过转速比进行调控,不能满足现国情路况及商用车满载荷运转,为解决这一问题,本领域技术人员通常加入变速箱对车辆进行驱动,提高汽车的运行性能,但是变速箱通常采用手动换挡的控制方式,不便于驾驶人员的换挡操作。With the rise and development of the electric vehicle industry, electric vehicles have become a common means of transportation when people travel. Most electric vehicles are driven by a single speed ratio, that is, the speed of the vehicle can only be controlled by the rotational speed of the motor, and cannot be regulated by the speed ratio, which cannot meet the current national road conditions and the full-load operation of commercial vehicles. People usually join the gearbox to drive the vehicle to improve the running performance of the car, but the gearbox usually adopts a manual shifting control method, which is inconvenient for the driver to shift.
实用新型内容Utility model content
本实用新型的目的是提供一种液压换挡机构,结构简单合理,使换挡动作更为方便快捷。The purpose of the utility model is to provide a hydraulic shifting mechanism, which has a simple and reasonable structure and makes the shifting action more convenient and quick.
为实现上述目的,本实用新型提供了一种液压换挡机构,包括阀体和位于所述阀体下方的换挡执行组件,所述阀体的一端面设有第一阀组,所述阀体的另一端面设有第二阀组,所述阀体的顶面设有与所述第一阀组和所述第二阀组对应连接的出油孔,所述阀体的一侧面设有并列设置的第一泄油孔、进油孔、第二泄油孔和第三泄油孔,所述进油孔通过供油油道依次与所述第一阀组和所述第二阀组连接,所述第一泄油孔通过第一泄油油道与所述第一阀组连接,所述第二泄油孔通过第二泄油油道与所述第一阀组和所述第二阀组连接,所述第三泄油孔通过第三泄油油道与所述第二阀组连接;In order to achieve the above purpose, the present invention provides a hydraulic shift mechanism, which includes a valve body and a shift actuator assembly located under the valve body, one end face of the valve body is provided with a first valve group, and the valve The other end surface of the valve body is provided with a second valve group, the top surface of the valve body is provided with oil outlet holes correspondingly connected with the first valve group and the second valve group, and one side of the valve body is provided with an oil outlet corresponding to the first valve group and the second valve group. There are a first oil drain hole, an oil inlet hole, a second oil drain hole and a third oil drain hole arranged in parallel. The first oil drain hole is connected to the first valve group through a first oil drain passage, and the second oil drain hole is connected to the first valve group and the first valve group through a second oil drain passage. The second valve group is connected, and the third oil drain hole is connected with the second valve group through the third oil drain oil passage;
所述换挡执行组件包括并列设置的第一腔体和第二腔体,所述第一腔体的两端分别设有第一通孔和第二通孔,所述第一通孔和所述第二通孔之间设有第一活塞,所述第一活塞的中部与第一拨叉垂直连接,所述第二腔体的两端分别设有第三通孔和第四通孔,所述第三通孔和所述第四通孔之间设有第二活塞,所述第二活塞的中部与第二拨叉垂直连接。The shift actuator assembly includes a first cavity and a second cavity arranged in parallel, and both ends of the first cavity are respectively provided with a first through hole and a second through hole, and the first through hole and the A first piston is arranged between the second through holes, the middle part of the first piston is vertically connected with the first fork, and both ends of the second cavity are respectively provided with a third through hole and a fourth through hole, A second piston is arranged between the third through hole and the fourth through hole, and the middle portion of the second piston is vertically connected with the second fork.
优选的,所述第一阀组和所述第二阀组交错设置,所述第一阀组包括离合器电磁阀、四挡电磁阀和三挡电磁阀,所述第二阀组包括一挡电磁阀和二挡电磁阀。Preferably, the first valve group and the second valve group are arranged alternately, the first valve group includes a clutch solenoid valve, a fourth-speed solenoid valve and a third-speed solenoid valve, and the second valve group includes a first-speed solenoid valve valve and second-speed solenoid valve.
优选的,所述出油孔包括第一出油孔、第二出油孔、第三出油孔、第四出油孔和第五出油孔,所述第一出油孔与所述离合器电磁阀连接,所述第二出油孔与所述四挡电磁阀连接,所述第三出油孔与所述三挡电磁阀连接,所述第四出油孔与所述二挡电磁阀连接,所述第五出油孔与所述一挡电磁阀连接。Preferably, the oil outlet hole includes a first oil outlet hole, a second oil outlet hole, a third oil outlet hole, a fourth oil outlet hole and a fifth oil outlet hole, and the first oil outlet hole is connected to the clutch. The solenoid valve is connected, the second oil outlet hole is connected with the fourth gear solenoid valve, the third oil outlet hole is connected with the third gear solenoid valve, and the fourth oil outlet hole is connected with the second gear solenoid valve connection, the fifth oil outlet is connected with the first-gear solenoid valve.
优选的,所述第一通孔与所述第五出油孔连接,所述第二通孔与所述第四出油孔连接,所述第三通孔与所述第三出油孔连接,所述第四通孔与所述第二出油孔连接。Preferably, the first through hole is connected with the fifth oil outlet hole, the second through hole is connected with the fourth oil outlet hole, and the third through hole is connected with the third oil outlet hole , the fourth through hole is connected with the second oil outlet hole.
优选的,所述离合器电磁阀、所述一挡电磁阀、所述二挡电磁阀、所述三挡电磁阀和所述四挡电磁阀均包括一孔、二孔、三孔、四孔和五孔,所述一孔与所述第二泄油油道连接,所述二孔与所述出油孔对应连接,所述三孔和所述四孔均与所述供油油道连接,所述五孔与第一泄油油道或第三泄油油道连接。Preferably, the clutch solenoid valve, the first-speed solenoid valve, the second-speed solenoid valve, the third-speed solenoid valve and the fourth-speed solenoid valve all include one hole, two holes, three holes, four holes and Five holes, the first hole is connected to the second oil drain channel, the second hole is connected to the oil outlet hole correspondingly, the third hole and the fourth hole are both connected to the oil supply oil channel, The five holes are connected with the first oil drain channel or the third oil drain channel.
因此,本实用新型采用上述结构的液压换挡机构,结构简单合理,使换挡动作更为方便快捷。Therefore, the utility model adopts the hydraulic shifting mechanism of the above-mentioned structure, which has a simple and reasonable structure, and makes the shifting action more convenient and quick.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be described in further detail below through the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本实用新型液压换挡机构实施例的正视图的示意图;1 is a schematic diagram of a front view of an embodiment of a hydraulic shifting mechanism of the present invention;
图2是本实用新型液压换挡机构实施例的侧视图的示意图;2 is a schematic diagram of a side view of an embodiment of a hydraulic shifting mechanism of the present invention;
图3是本实用新型液压换挡机构实施例的俯视图的示意图。3 is a schematic diagram of a top view of an embodiment of the hydraulic shifting mechanism of the present invention.
附图标记reference number
1、阀体;2、第一阀组;21、离合器电磁阀;22、四挡电磁阀;23、三挡电磁阀;3、第二阀组;31、一挡电磁阀;32、二挡电磁阀;4、出油孔; 41、第一出油孔;42、第二出油孔;43、第三出油孔;44、第四出油孔;45、第五出油孔;5、第一泄油孔;6、进油孔;7、第二泄油孔;8、第三泄油孔; 9、供油油道;10、第一泄油油道;11、第二泄油油道;12、第三泄油油道; 13、第一腔体;14、第二腔体;15、第三通孔;16、第四通孔;17、第二活塞;18、第二拨叉。1, valve body; 2, first valve group; 21, clutch solenoid valve; 22, fourth gear solenoid valve; 23, third gear solenoid valve; 3, second valve group; 31, first gear solenoid valve; 32, second gear Solenoid valve; 4, oil outlet; 41, first oil outlet; 42, second oil outlet; 43, third oil outlet; 44, fourth oil outlet; 45, fifth oil outlet; 5 , the first oil drain hole; 6, the oil inlet hole; 7, the second oil drain hole; 8, the third oil drain hole; 9, the oil supply channel; 10, the first oil drain channel; 11, the second drain hole oil passage; 12, the third oil drain passage; 13, the first cavity; 14, the second cavity; 15, the third through hole; 16, the fourth through hole; 17, the second piston; 18, the first Two forks.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施方式做进一步的说明。The embodiments of the present utility model will be further described below with reference to the accompanying drawings.
图1是本实用新型液压换挡机构实施例的正视图的示意图;图2是本实用新型液压换挡机构实施例的侧视图的示意图;图3是本实用新型液压换挡机构实施例的俯视图的示意图,如图所示,一种液压换挡机构,包括阀体1 和位于阀体1下方的换挡执行组件,阀体1的一端面设有第一阀组2,阀体1 的另一端面设有第二阀组3,第一阀组2包括离合器电磁阀21、四挡电磁阀 22和三挡电磁阀23,第二阀组3包括一挡电磁阀31和二挡电磁阀32。第一阀组2和第二阀组3交错设置,交错设置的方式可以减小阀体1的体积。阀体1的顶面设有与第一阀组2和第二阀组3对应连接的出油孔4,出油孔4 包括第一出油孔41、第二出油孔42、第三出油孔43、第四出油孔44和第五出油孔45,第一出油孔41与离合器电磁阀21连接,第二出油孔42与四挡电磁阀22连接,第三出油孔43与三挡电磁阀23连接,第四出油孔44与二挡电磁阀32连接,第五出油孔45与一挡电磁阀31连接。出油孔4用于将阀体1油道中的油液输送至换挡执行组件。1 is a schematic diagram of a front view of an embodiment of a hydraulic shifting mechanism of the present utility model; FIG. 2 is a schematic diagram of a side view of an embodiment of the hydraulic shifting mechanism of the present utility model; FIG. 3 is a top view of an embodiment of the hydraulic shifting mechanism of the present utility model. As shown in the figure, a hydraulic shift mechanism includes a valve body 1 and a shift actuating assembly located under the valve body 1. One end face of the valve body 1 is provided with a
阀体1的一侧面设有并列设置的第一泄油孔5、进油孔6、第二泄油孔7 和第三泄油孔8,进油孔6通过供油油道9依次与第一阀组2和第二阀组3 连接,供油油道9用于将油液输送至第一阀组2和第二阀组3。第一泄油孔5 通过第一泄油油道10与第一阀组2连接,第二泄油孔7通过第二泄油油道 11与第一阀组2和第二阀组3连接,第三泄油孔8通过第三泄油油道12与第二阀组3连接,第一泄油油道10、第二泄油油道11和第三泄油油道12均用于将换挡执行组件中多余的油液导出。One side of the valve body 1 is provided with a first oil drain hole 5, an oil inlet hole 6, a second
换挡执行组件包括并列设置的第一腔体13和第二腔体14,第一腔体13 的两端分别设有第一通孔和第二通孔,第一通孔与第五出油孔连接45,第二通孔与第四出油孔44连接,第一通孔和第二通孔之间设有第一活塞,第一活塞的中部与第一拨叉垂直连接,通过第一活塞两端的液压差使活塞移动,进而带动第一拨叉进行移动,第一拨叉用于与变速箱上的齿轮连接,完成一挡和二挡的挂挡动作。The shift actuator assembly includes a
第二腔体14的两端分别设有第三通孔15和第四通孔16,第三通孔15 与第三出油孔43连接,第四通孔16与第二出油孔42连接。第三通孔15和第四通孔16之间设有第二活塞17,第二活塞17的中部与第二拨叉18垂直连接,通过第二活塞17两端的液压差使活塞移动,进而带动第二拨叉18进行移动,第二拨叉18用于与变速箱上的齿轮连接,完成三挡和四挡的挂挡动作。Both ends of the
离合器电磁阀21、一挡电磁阀31、二挡电磁阀32、三挡电磁阀23和四挡电磁阀22均包括一孔、二孔、三孔、四孔和五孔,一孔与第二泄油油道 11连接,二孔与出油孔4对应连接,三孔和四孔均与供油油道9连接,五孔与第一泄油油道10或第三泄油油道12连接,通电工作时,五孔和四孔之间连通,四孔和三孔之间闭合,三孔和二孔之间连通,二孔和一孔之间闭合,断电时,五孔和四孔之间闭合,四孔和三孔之间连通,三孔和二孔之间闭合,二孔和一孔之间连通。The
使用时,离合器通电工作状态,油液从进油口通过三孔压入离合器电磁阀21,离合器电磁阀21通电工作,使油液从离合器电磁阀21的二孔流向第一出油孔41进而流入离合器,换挡机构多余的油液能够顺着四孔到五孔方向流向第一泄油油道10进行泄压。When in use, the clutch is energized and working, the oil is pressed into the
四挡电磁阀22工作状态,此时按下换挡开关,四挡电磁阀22通电工作,离合器电磁阀21断电,此时离合器电磁阀21三孔和四孔连通,二孔和三孔之间关闭,油液通过四孔从供油油道9进入四挡电磁阀22,此时四挡电磁阀 22的二孔和三孔连通,油液通过二孔流向第二出油孔42,然后从第二出油孔 42流向第四通孔16进而进入第二腔体14,使活塞带着拨叉移动,完成挂四挡的动作。活塞在此移动过程中,第二腔体14内多余的油液通过第三通孔15流向第三出油孔43,然后从第三出油孔43流向三挡电磁阀23的二孔,油液在三挡电磁阀23中从二孔流向一孔,然后通过第二泄油油道11排出。挂三挡、二挡、一挡过程与上述挂四挡动作相似,在此不做赘述。The fourth-
因此,本实用新型采用上述结构的液压换挡机构,结构简单合理,使换挡动作更为方便快捷。Therefore, the utility model adopts the hydraulic shifting mechanism of the above-mentioned structure, which has a simple and reasonable structure, and makes the shifting action more convenient and quick.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其进行限制,尽管参照较佳实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本实用新型的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本实用新型技术方案的精神和范围。Finally it should be noted that the above embodiment is only used to illustrate the technical scheme of the present utility model rather than limiting it, although the present utility model has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand: It is still possible to modify or equivalently replace the technical solutions of the present invention, and these modifications or equivalent replacements cannot make the modified technical solutions depart from the spirit and scope of the technical solutions of the present invention.
Claims (5)
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CN112519556A (en) * | 2020-12-25 | 2021-03-19 | 保定市信达车桥配件制造有限公司 | Multi-gear variable-speed electric axle |
CN112519556B (en) * | 2020-12-25 | 2024-11-22 | 保定市信达车桥配件制造有限公司 | A multi-speed electric axle |
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