CN211692718U - Automatic Yaw Multi-Module Wind Turbine - Google Patents
Automatic Yaw Multi-Module Wind Turbine Download PDFInfo
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Abstract
本实用新型涉及自动偏航多模块风力发电机,包括:电机外壳、主动力轴;依次串接在主动力轴上的多个发电模块;每个所述发电模块均包括一个作为转子的单元磁体部和一个作为定子的单元线圈部;还包括控制器、信号采集传输模块,控制器通过控制输出电路导通的单元线圈部的数量以控制参与发电的发电模块的数量,还包括自动偏航系统。该发电机可根据外部动力输入的变化和大小控制不同数量的发电模块参与发电,从而在输入不同应用段的外部动力、输入不同的外部功率时该发电机均可以正常发电,极大提高外了对部能量的利用率,同时,自动偏航系统使得发电机可以获得最大的受风面积、捕获更多的风能,极大提高发电量。
The utility model relates to an automatic yaw multi-module wind power generator, comprising: a motor casing, a main power shaft; a plurality of power generation modules serially connected on the main power shaft; each of the power generation modules includes a unit magnet serving as a rotor It also includes a controller and a signal acquisition and transmission module. The controller controls the number of power generation modules participating in power generation by controlling the number of unit coil sections that the output circuit conducts. It also includes an automatic yaw system. . The generator can control different numbers of power generation modules to participate in power generation according to the change and size of the external power input, so that the generator can generate electricity normally when the external power of different application segments and different external power are input, which greatly improves the external power. At the same time, the automatic yaw system enables the generator to obtain the largest wind receiving area, capture more wind energy, and greatly improve the power generation.
Description
技术领域technical field
本实用新型涉及利用风能进行发电的风力发电机,具体涉及一种自动偏航多模块风力发电机。The utility model relates to a wind power generator using wind energy to generate electricity, in particular to an automatic yaw multi-module wind power generator.
背景技术Background technique
随着工农业生产的发展和人民生活水平的提高,风力发电的占比越来越高,因风力输入都是不稳定的,现有风力发电机所利用的风能通常是局限在某一个应用段的范围,对应用段外的动力输入无法进行有效利用,导致对可再生能源利用率低下。例如现有的大型风力发电机,其通常由一个额定功率在1000KW左右的大功率的发电模块构成,通常只有在风力达到五级、六级及以上的较大风力时才可以正常发电并输出符合标准的电流,而在二级至四级低风、微风段,外部动力输入和功率输入通常不足以带动发电机正常发电,即便发电,输出的也是不符合一定频率、电压标准的废电,从而使发电机在较低风速的情况下长期处于停摆、闲置状态,因而该类大型风力发电机对风力的利用仅仅是局限于一个应用范围较小的大风力段,对长时间存在的低风力段的风能无法利用,因而整个电机对能量的转化率低,产出投入比较低,浪费大。With the development of industrial and agricultural production and the improvement of people's living standards, the proportion of wind power generation is getting higher and higher. Because wind input is unstable, the wind energy used by existing wind turbines is usually limited to a certain application section. The power input outside the application section cannot be effectively utilized, resulting in a low utilization rate of renewable energy. For example, the existing large-scale wind turbine is usually composed of a high-power power generation module with a rated power of about 1000KW. Usually, it can generate electricity normally only when the wind power reaches the fifth, sixth and higher winds and the output meets the requirements Standard current, but in the low wind and breeze section of the second to fourth level, the external power input and power input are usually not enough to drive the generator to generate electricity normally. Therefore, the use of wind power by such large-scale wind turbines is only limited to a large wind section with a small application range, and the low wind section that exists for a long time. The wind energy cannot be used, so the conversion rate of the entire motor to energy is low, the output and input are relatively low, and the waste is large.
由此可见,现有发电机因额定功率单一、恒定,其并不能根据外部输入动力的实时变化而调整其内部参与发电的结构和额定功率,因而要么外部动力不足以带动发电机正常发电,要么发电机过速运转烧毁。现有技术公开了一种具有多个发电单元的风力发电机,其可以根据外部风力大小调节发电机的整体功率,其解决了电机功率随外部动力大小变化而变化的技术问题。但自然界的风力大小和风向始终是随时变化的,该多个发电单元的风力发电机并不能解决叶片随风向随时变化的问题,因而风力发电机不能始终使叶片的迎风面最大,不能最大限度的获得风能,因而其对风能的利用并不能达到最佳的状态。It can be seen that due to the single and constant rated power of the existing generator, it cannot adjust the structure and rated power of its internal participation in power generation according to the real-time change of the external input power, so either the external power is not enough to drive the generator to generate electricity normally, or The generator over-speeded and burned out. The prior art discloses a wind generator with multiple power generating units, which can adjust the overall power of the generator according to the size of the external wind power, which solves the technical problem that the motor power changes with the size of the external power. However, the magnitude and direction of wind in nature are always changing at any time. The wind turbines of the multiple power generation units cannot solve the problem that the blades change with the wind direction at any time. Therefore, the wind turbine cannot always maximize the windward surface of the blades, and cannot maximize the wind direction of the blades. Therefore, its utilization of wind energy cannot reach the optimal state.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术问题,本实用新型提供一种可自动偏航的、由多个可独立运行的发电模块组成的风力发电机,该发电机可根据输入的外部动力大小变化控制不同数量的发电模块参与发电,从而适时调整发电机的功率以适配外部条件;同时,自动偏航系统使得发电机始终可以获得最大的受风面积、捕获更多的风能,极大提高发电量。本实用新型具体技术方案如下。In view of the above-mentioned problems in the prior art, the present invention provides a wind generator that can automatically yaw and is composed of a plurality of power generation modules that can operate independently. The generator can control different amounts of power generation according to the change of the input external power. The module participates in power generation, so that the power of the generator can be adjusted in time to adapt to the external conditions; at the same time, the automatic yaw system enables the generator to always obtain the largest wind receiving area, capture more wind energy, and greatly increase the power generation. The specific technical scheme of the present utility model is as follows.
自动偏航多模块风力发电机,包括:Automatic yaw multi-module wind turbine including:
电机外壳、主动力轴;Motor shell, main power shaft;
依次串接在主动力轴上的多个发电模块;每个所述发电模块均包括一个单元磁体部和一个单元线圈部;所述单元磁体部分别与所述主动力轴固定连接并可随主动力轴转动构成发电机的转子,所述单元线圈部构成发电机的定子;A plurality of power generation modules connected in series on the main power shaft in sequence; each of the power generation modules includes a unit magnet part and a unit coil part; the unit magnet parts are respectively fixedly connected with the main power shaft and can be connected with the main power shaft. The rotation of the power shaft constitutes the rotor of the generator, and the unit coil part constitutes the stator of the generator;
控制系统,所述控制系统包括控制器、信号采集传输模块,信号采集传输模块与控制器信号连接,控制器根据接收到的来自信号采集传输模块的信号分别控制各单元线圈部输出电路的导通,控制器通过控制输出电路导通的单元线圈部的数量以控制参与发电的发电模块的数量;A control system, the control system includes a controller and a signal acquisition and transmission module, the signal acquisition and transmission module is signal-connected to the controller, and the controller controls the conduction of the output circuits of the coil units of each unit respectively according to the signals received from the signal acquisition and transmission module , the controller controls the number of power generation modules participating in power generation by controlling the number of unit coil parts that the output circuit conducts;
自动偏航系统,包括偏航电动机、风向探测器、角度传感器,所述风向探测器、角度传感器均与所述控制器信号连接,所述控制器与偏航电动机电连接。The automatic yaw system includes a yaw motor, a wind direction detector, and an angle sensor. The wind direction detector and the angle sensor are all signally connected to the controller, and the controller is electrically connected to the yaw motor.
所述主动力轴连接外部叶片以输入动力,主动力轴贯穿电机的外壳并与外壳两端通过轴承固定;所述控制器为PLC控制器或智能控制器;多个发电模块是指两个或两个以上的可独立运行的发电模块,每个发电模块分别具有各自的额定功率,通常各发电模块的额定功率是相同的,发电机的额定功率是各发电模块的额定功率相加之和。多个发电模块依次串接在主动力轴上是指多个发电模块依次顺序布置在主动力轴上,使得各发电模块可以同时接受主动力轴传递的外部动力。由于每个发电模块的单元磁体部分别均与主动力轴固定连接,在外部动力驱动下,每个发电模块的单元磁体部都随着主动力轴同步转动,但每个单元磁体部随主动力轴转动并不意味着每个发电模块都在运行发电,在某一单元线圈部的输出电路断开的情况下,与其对应的单元磁体部的转动只是使得该单元线圈部进行切割磁力线而产生电势,但并不产生电流,也不会使对应的该单元磁体部产生作用于主动力轴的反向扭矩或者说反向阻力;当该单元线圈部的输出电路导通外部负载构成回路时这些电势就会在该单元线圈部内产生电流,从而开始参与发电,同时,与该单元线圈部对应的单元磁体部就会产生作用于主动力轴的反向扭矩,从而可与外部动力输入产生的正向扭矩达到一个平衡。本实用新型所述的单元线圈部输出电路的导通,是指单元线圈部的输出电路与外界负载导通从而构成一个回路,因此可以产生电流。本实用新型控制器的作用就在于根据接收到的外部动力输入大小的信号控制导通不同数量的单元线圈部的输出电路从而控制不同数量的发电模块产生电流运行发电,以使得发电机的额定功率实时调整以适配输入的外部动力和功率的大小和变化。The main power shaft is connected to the external blades to input power, and the main power shaft penetrates the casing of the motor and is fixed with both ends of the casing by bearings; the controller is a PLC controller or an intelligent controller; multiple power generation modules refer to two or More than two power generation modules that can operate independently, each power generation module has its own rated power, usually the rated power of each power generation module is the same, and the rated power of the generator is the sum of the rated power of each power generation module. The multiple power generation modules are serially connected on the main power shaft in sequence means that the multiple power generation modules are sequentially arranged on the main power shaft, so that each power generation module can simultaneously receive the external power transmitted by the main power shaft. Since the unit magnet parts of each power generation module are respectively fixedly connected with the main power shaft, driven by the external power, the unit magnet parts of each power generation module rotate synchronously with the main power shaft, but each unit magnet part rotates with the main power shaft. The rotation of the shaft does not mean that each power generation module is running to generate electricity. When the output circuit of a unit coil part is disconnected, the rotation of the corresponding unit magnet part only causes the unit coil part to cut the magnetic line of force and generate an electric potential , but does not generate current, nor will the corresponding unit magnet part generate reverse torque or reverse resistance acting on the main power shaft; when the output circuit of the unit coil part conducts the external load to form a loop, these potentials A current will be generated in the unit coil part, and it will start to participate in power generation. At the same time, the unit magnet part corresponding to the unit coil part will generate a reverse torque acting on the main power shaft, so that it can be matched with the positive power generated by the external power input. Torque strikes a balance. The conduction of the output circuit of the unit coil part of the present invention means that the output circuit of the unit coil part is connected to the external load to form a loop, so that a current can be generated. The function of the controller of the utility model is to control the output circuits of the unit coil parts of different numbers to be turned on according to the received signal of the size of the external power input, so as to control the power generation modules of different numbers to generate current to run and generate electricity, so as to make the rated power of the generator. Real-time adjustment to adapt to the magnitude and change of incoming external power and power.
偏航电动机用于驱动风力发电机主机的整体转向,以使得叶片的迎风面最大,获得的风能更多。风向探测器用于感知风向并将风向信号传输给控制器,控制器发出指令控制偏航电动机的运转和运转方向,角度传感器用于感知发电机设备整体的偏航角度并将信号传输给控制器,当偏航角度大于某个预设值时,控制器指令电动机停止运转以确保发电设备的稳定性和安全性,避免过度偏转造成设备的损伤。预设的偏转角度包括正向最大值和负向最大值,该两个值控制发电机和叶片在两个相反方向的最大偏转角度。当然,也可在电机上增设一个风速传感器,风速传感器将风速信号传输给控制器,当风速达到台风级别的某一预设数值时,控制器指令偏转电动机偏转一定的角度以规避强风确保安全,当偏转角度达到预设的安全角度时,偏航电机停止偏转。在此,是将风速信号与偏转角度信号二者结合起来控制,风速值和偏转角度值事先在控制器中预设好。The yaw motor is used to drive the overall steering of the wind turbine main engine, so as to maximize the windward surface of the blade and obtain more wind energy. The wind direction detector is used to sense the wind direction and transmit the wind direction signal to the controller. The controller sends out instructions to control the operation and direction of the yaw motor. The angle sensor is used to sense the overall yaw angle of the generator equipment and transmit the signal to the controller. When the yaw angle is greater than a preset value, the controller instructs the motor to stop running to ensure the stability and safety of the power generation equipment and avoid damage to the equipment caused by excessive deflection. The preset deflection angles include a positive maximum value and a negative maximum value, which control the maximum deflection angle of the generator and blades in two opposite directions. Of course, a wind speed sensor can also be added to the motor. The wind speed sensor transmits the wind speed signal to the controller. When the wind speed reaches a certain preset value of the typhoon level, the controller instructs the deflection motor to deflect a certain angle to avoid strong winds and ensure safety. When the deflection angle reaches the preset safe angle, the yaw motor stops deflection. Here, the wind speed signal and the deflection angle signal are combined to control, and the wind speed value and the deflection angle value are preset in the controller in advance.
本实用新型控制器接收到的信号包括主动力轴的转速信号或扭矩信号,也可以是发电模块的功率信号、电压信号、电流信号,还包括风向探测器传输的风向信号、角度传感器的角度信号。本实用新型所述“参与发电”,系指输出的电符合一定的电压、频率标准,可以满足供电、用电需求,也就是通常所说的正常发电。The signal received by the controller of the utility model includes the rotational speed signal or torque signal of the main power shaft, and can also be the power signal, voltage signal, and current signal of the power generation module, as well as the wind direction signal transmitted by the wind direction detector and the angle signal of the angle sensor. . The "participation in power generation" in this utility model means that the output electricity conforms to certain voltage and frequency standards and can meet the demand for power supply and electricity consumption, which is commonly referred to as normal power generation.
为了更好的控制单元线圈部的输出电路,所述控制系统还包括多个通断开关模块;控制器分别与所述通断开关模块相连,每个所述单元线圈部的输出电路串联有一个所述通断开关模块;控制器可根据接收到的来自信号采集传输模块的信号控制通断开关模块的导通从而控制单元线圈部输出电路的导通。所述的通断开关模块最好是电磁开关。In order to better control the output circuit of the unit coil part, the control system further includes a plurality of on-off switch modules; the controller is respectively connected with the on-off switch modules, and each output circuit of the unit coil part is connected in series with one The on-off switch module; the controller can control the conduction of the on-off switch module according to the received signal from the signal acquisition and transmission module, thereby controlling the conduction of the output circuit of the unit coil part. The on-off switch module is preferably an electromagnetic switch.
进一步,所述单元磁体部包括若干相对设置的左磁体、右磁体,左磁体与右磁体之间留有间隙,所述单元线圈部位于所述间隙内。所述单元磁体部包括一组相对设置的左磁盘、右磁盘,所述左磁体按照N极、S极交错布置在左磁盘上,所述右磁体按照S极、N极交错布置右磁盘上;且相对设置的左磁体与右磁体磁极相反。这种结构可以确保磁场的强度,又可以最大限度的增加单元线圈部内磁通量的变化,从而提高发电机的发电效率和能量转化率。Further, the unit magnet part includes a plurality of left magnets and right magnets arranged opposite to each other, a gap is left between the left magnet and the right magnet, and the unit coil part is located in the gap. The unit magnet part includes a set of left magnetic disks and right magnetic disks arranged oppositely, the left magnets are arranged on the left magnetic disk in a staggered manner according to N poles and S poles, and the right magnets are arranged in a staggered arrangement on the right magnetic disk according to S poles and N poles; And the oppositely arranged left magnet and the right magnet have opposite magnetic poles. This structure can ensure the strength of the magnetic field, and can maximize the change of the magnetic flux in the unit coil part, thereby improving the power generation efficiency and energy conversion rate of the generator.
更进一步,相邻的两个所述单元磁体部共用一个磁盘,该磁盘同时兼做一个单元磁体部的左磁盘和相邻的另一个单元磁体部的右磁盘,左磁体、右磁体分别布置在该磁盘的两个面上。这种优化可以使得发电机的结构更加紧凑,并可以在相邻的两个单元磁体部之间节约一个磁盘,从而可以节约成本。Further, two adjacent unit magnet parts share a magnetic disk, and the magnetic disk also serves as the left magnetic disk of one unit magnet part and the right magnetic disk of another adjacent unit magnet part, and the left magnet and the right magnet are respectively arranged in the both sides of the disk. This optimization can make the structure of the generator more compact, and can save a magnetic disk between two adjacent unit magnet parts, thereby saving costs.
所述单元线圈部为与所述左磁盘、右磁盘形状匹配的线圈盘,线圈盘内设置有若干小线圈包。The unit coil part is a coil disk matching the shape of the left magnetic disk and the right magnetic disk, and several small coil packages are arranged in the coil disk.
因为输入的外部动力的大小变化首先反应在发电机主动力轴的转速上,外部动力大则转速高,外部动力小则转速低,作为本实用新型的最佳选择,所述信号采集传输模块包括一个测速编码器,测速编码器与主动力轴相联以检测其转速并输出信号,该信号为转速信号。Because the change of the input external power is first reflected on the rotational speed of the main power shaft of the generator, if the external power is large, the rotational speed is high, and if the external power is small, the rotational speed is low. As the best choice of the present invention, the signal acquisition and transmission module includes: A speed measuring encoder, which is connected with the main power shaft to detect its speed and output a signal, which is a speed signal.
作为另一种选择,所述信号采集传输模块与一个发电模块的单元线圈部相联以检测一个发电模块的电力相关值并输出信号,所述信号采集传输模块包括一个电压传感器或电流传感器或功率传感器。因为各单元磁体部均与主动力轴固定连接并同步转动,所以检测一个发电模块的电力相关值就可以感知外部动力的大小,此处的电力相关值可以是电流值、电压值或功率值。As another option, the signal acquisition and transmission module is connected with a unit coil part of a power generation module to detect the power related value of a power generation module and output a signal, and the signal acquisition and transmission module includes a voltage sensor or a current sensor or a power sensor. Because each unit magnet part is fixedly connected to the main power shaft and rotates synchronously, the magnitude of the external power can be sensed by detecting the power related value of a power generation module, where the power related value can be a current value, a voltage value or a power value.
作为又一种选择,所述信号采集传输模块包括一个扭矩传感器,所述扭矩传感器与主动力轴相联以检测主动力轴的扭矩信息并输出信号。As another option, the signal acquisition and transmission module includes a torque sensor, and the torque sensor is connected with the main power shaft to detect torque information of the main power shaft and output a signal.
在输入外部动力后主动力轴扭矩值变化的表现形式是扭矩值逐步递增或逐步递减,因此,在所述控制器内预先设置有多段依次递增的数值区间,当主动力轴的扭矩值处于不同的数值区间时,则控制器控制导通不同数量的单元线圈部的输出电路,从而控制不同数量的发电模块参与发电。具体来说,譬如当输入外部动力后主动力轴的扭矩值处于1千牛至2千牛的这一数值区间时,控制器控制导通一个单元线圈部的输出电路从而使发电机的一个发电模块参与发电,当主动力轴扭矩值处于2.1千牛至3千牛的数值区间时,控制器控制导通总共两个发电模块的输出电路从而使发电机的两个发电模块同时参与发电,依此类推。The change of the torque value of the main power shaft after the input of external power is that the torque value gradually increases or decreases gradually. Therefore, a plurality of sequentially increasing numerical ranges are preset in the controller. When the torque value of the main power shaft is in different When the value is in the interval, the controller controls to turn on the output circuits of different numbers of unit coil parts, thereby controlling different numbers of power generation modules to participate in power generation. Specifically, for example, when the torque value of the main power shaft is in the range of 1 kN to 2 kN after the external power is input, the controller controls to turn on the output circuit of one unit coil part to make one power generation of the generator The module participates in power generation. When the torque value of the main power shaft is in the value range of 2.1 kN to 3 kN, the controller controls to turn on the output circuits of a total of two power generation modules so that the two power generation modules of the generator participate in power generation at the same time. analogy.
为了确保发电机输出的电流符合对外并网供电的标准或预设的需求标准,发电机还包括与每个所述单元线圈部一一对应的整流器和逆变器,单元线圈部与整流器的输入端电连接,整流器的输出端与逆变器的输入端电连接。从发电模块输出的交流电通过整流器转换为直流电,然后再通过逆变器将直流电转换为符合标准的交流电,从而可以对外并网供电或直接使用。在整流器与逆变器之间设有通断开关模块,这样便于对单元线圈部输出电路的控制。In order to ensure that the output current of the generator complies with the standard of external grid-connected power supply or the preset demand standard, the generator also includes a rectifier and an inverter corresponding to each of the unit coil parts, and the input of the unit coil part and the rectifier The terminal is electrically connected, and the output terminal of the rectifier is electrically connected to the input terminal of the inverter. The alternating current output from the power generation module is converted into direct current by the rectifier, and then the direct current is converted into the standard alternating current by the inverter, so that it can be connected to the external grid or used directly. An on-off switch module is arranged between the rectifier and the inverter, which facilitates the control of the output circuit of the unit coil part.
本实用新型自动偏航多模块风力发电机的有益技术效果是:由多个可独立运行的、具有各自额定功率的发电模块组成一个整体发电机,因此在发电机的运行中,整个发电机的额定功率是可以通过加载或卸载不同数量的发电模块来实时调整的,整体发电机的额定功率是可以根据外部输入的风力大小变化而变化的,不是恒定不变的,因而完全可以适应不同应用段的外部风力输入;当输入的风力大时则通过控制器控制发电机的较多的发电模块参与发电,从而整体发电机的额定功率增大,当输入的外部风力较小时则通过控制器控制较少的发电模块参与发电,从而整体发电机的额定功率减小,从而在外部风力的不同应用段发电机均能以不同的额定功率正常发电或基本正常发电。因而本实用新型极大的提高了发电机对不稳定的外部风能的适应性和利用率,既可以利用强风发电,也可以利用微风发电。同时,自动偏航系统使得发电机始终可以获得最大的受风面积、捕获更多的风能,极大提高发电量;偏航系统中的角度传感器可以将设备的偏转角度限制在一定的合理范围内,避免过度偏转造成设备的损伤,确保发电机设备整体的安全性和稳定性。而且,在面临台风级别的风况时,控制器也可以结合风速传感器和角度传感器传输的信号控制偏航的最佳角度以规避台风对设备的损伤。The beneficial technical effect of the automatic yaw multi-module wind power generator of the utility model is that an integral generator is composed of a plurality of power generation modules that can operate independently and have respective rated powers. The rated power can be adjusted in real time by loading or unloading different numbers of power generation modules. The rated power of the overall generator can be changed according to the change of the wind input from the outside, not constant, so it can fully adapt to different application segments. external wind input; when the input wind is large, more power generation modules of the generator are controlled by the controller to participate in power generation, so that the rated power of the overall generator increases; when the input external wind is small, the controller controls more power. Fewer power generation modules participate in power generation, so that the rated power of the overall generator is reduced, so that the generators can generate normal or basically normal power with different rated powers in different application sections of the external wind power. Therefore, the utility model greatly improves the adaptability and utilization rate of the generator to unstable external wind energy, and can use strong wind to generate electricity, and also can use light wind to generate electricity. At the same time, the automatic yaw system enables the generator to always obtain the largest wind-receiving area, capture more wind energy, and greatly increase the power generation; the angle sensor in the yaw system can limit the deflection angle of the equipment within a certain reasonable range , avoid equipment damage caused by excessive deflection, and ensure the overall safety and stability of the generator equipment. Moreover, in the face of typhoon-level wind conditions, the controller can also combine the signals transmitted by the wind speed sensor and the angle sensor to control the optimal angle of yaw to avoid damage to the equipment by the typhoon.
本实用新型自动偏航多模块风力发电机可以广泛的应用于各种风场和工矿企业,尤其可以应用于架设输电线路非常不便、成本非常高昂的边防哨所、海岛驻防、及高原荒漠等艰苦地区的供电。The automatic yaw multi-module wind power generator of the utility model can be widely used in various wind farms and industrial and mining enterprises, and especially can be used in border guard posts, island garrison, plateau deserts and other difficult areas where it is very inconvenient to erect transmission lines and the cost is very high of power supply.
附图说明Description of drawings
图1为本实用新型发电机实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the generator embodiment of the present utility model;
图2为本实用新型发电机实施例中单元磁体部的磁盘、磁体(左磁盘、右磁盘、左磁体、右磁体)结构示意图;2 is a schematic structural diagram of the magnetic disk and the magnet (left magnetic disk, right magnetic disk, left magnet, right magnet) of the unit magnet portion in the generator embodiment of the present utility model;
图3为本实用新型发电机实施例的立体分解图;3 is an exploded perspective view of an embodiment of the generator of the present invention;
图4为本实用新型发电模块叠加的逻辑关系图(信号采集传输模块采用测速编码器);Fig. 4 is the logical relation diagram of the superposition of the power generation module of the utility model (the signal acquisition and transmission module adopts the speed measuring encoder);
图5为本实用新型控制器的控制逻辑图。FIG. 5 is a control logic diagram of the controller of the present invention.
说明书附图中的附图标记包括:电机外壳1、主动力轴2、发电模块3、单元磁体部31、单元线圈部32、螺钉33、散热的鳍片11、控制器4、信号采集传输模块5。Reference numerals in the drawings include: motor casing 1, main power shaft 2,
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
如附图1~3所示,为自动偏航多模块风力发电机的一个较佳的实施例,包括:电机外壳1、主动力轴2、依次串接在主动力轴2上的四个发电模块3以及控制系统,电机外壳1包括通过螺栓相固定的上壳体、下壳体及前端盖、后端盖,主动力轴2、发电模块3均安装在电机外壳1内,电机外壳1上还设置有便于散热的散热鳍片11。每个所述发电模块3均包括一个单元磁体部31和一个单元线圈部32,具体的,每个单元磁体部31包括一组相对设置的左磁盘、右磁盘,若干左磁体按照N极、S极交错布置在左磁盘上,若干右磁体按照S极、N极交错布置右磁盘上,且相对设置的左磁体与右磁体磁极相反,左磁体与右磁体之间留有间隙,左磁盘与右磁盘之间相应也留有间隙,各单元磁体部31的左磁盘、右磁盘分别与所述主动力轴2通过键槽固定连接并可随主动力轴2转动构成发电机的转子。单元线圈部32通过螺钉33固定在电机外壳1上,单元线圈部32构成发电机的定子,单元线圈部32内部由多个小线圈包按顺序排列组成,整体构成与所述左磁盘、右磁盘形状匹配的线圈盘,小线圈包由漆包铜线绕制而成,小线圈包的数量可以根据需求和发电机的功率决定。As shown in Figures 1 to 3, it is a preferred embodiment of the automatic yaw multi-module wind turbine, including: a motor casing 1, a main power shaft 2, and four generators serially connected to the main power shaft 2 in sequence The
所述单元线圈部32位于所述左磁体(左磁盘)与右磁体(右磁盘)之间的间隙内,因此一个单元线圈部32被夹在两个磁盘(左磁盘、右磁盘)中间,当然磁盘(左磁盘、右磁盘)与单元线圈部32之间具有一定的间距以使得磁盘可以正常转动而不至于摩擦单元线圈部32。所述左磁盘、右磁盘的端面与所述单元线圈部32的端面实质平行且与主动力轴2的轴线实质垂直;左磁盘、右磁盘的外周壁与所述电机外壳1的内壁之间具有一定的空隙,以使得磁盘在转动时不会摩擦电机外壳1。在单元磁体部31随主动力轴2转动时单元线圈部32可以切割左磁体和右磁体之间的磁力线。The
在本实施例中,相邻的两个所述单元磁体部31共用一个磁盘,该磁盘同时兼做一个单元磁体部31的左磁盘和相邻的另一个单元磁体部31的右磁盘,若干左磁体、右磁体分别布置在该磁盘的两个面上。这种优化可以使得发电机的结构更加紧凑,并可以在相邻的两个单元磁体部31之间节约一个磁盘,从而可以节约成本。In this embodiment, two adjacent
每个发电模块3分别具有各自的额定功率,本实施例中各发电模块3的额定功率是相同的,发电机的额定总功率是各发电模块3的额定功率相加之和。多个发电模块3依次串接在主动力轴2上使得各发电模块3可以同时接受主动力轴2传递的外部动力。Each
发电机还包括电源开关、显示器以及电源指示灯,显示器与控制器信号连接,显示器有操作界面便于设定控制器内的控制参数,电源指示灯与控制器电连接。The generator also includes a power switch, a display, and a power indicator. The display is signal-connected to the controller. The display has an operation interface to facilitate setting control parameters in the controller. The power indicator is electrically connected to the controller.
所述控制系统包括控制器4、信号采集传输模块5(如图4所示),信号采集传输模块5与控制器4信号连接,控制器4根据接收到的来自信号采集传输模块5的信号分别控制各单元线圈部32输出电路的导通,控制器4通过控制输出电路导通的单元线圈部32的数量以控制参与发电的发电模块3的数量。具体的,控制器4可以选用的器件非常多,可以单片机或者PLC控制器,本实施例中选用的是西门子的PLC。信号采集传输模块5在本实施例中包括一个测速编码器,例如可以选用霍尔传感器检测主动力轴2的转速,测速编码器与主动力轴2相联以检测其转速并输出信号,该信号为转速信号。输入的外部风力的大小变化首先反应在发电机主动力轴2的转速上,外部风力大则转速高,外部动力小则转速低,通过检测主动力轴2的转速实现控制,是比较优选的方式。主动力轴2的转速达到预设的转速上限值时控制器4控制导通一单元线圈部32的输出电路从而加载一个发电模块3参与发电,此时主动力轴2上加载了一个与外部动力相反的反向扭矩,则其转速下降到原有转速范围内;当主动力轴2的转速达到预设的转速下限值时控制器4控制断开一个单元线圈部32的输出电路从而卸载一个已参与发电的发电模块3,此时主动力轴2上卸载了一个与外部动力相反的反向扭矩,则其转速上升到原有转速范围内。这样,当外部动力增大时,控制器4就会控制导通较多数量的单元线圈部32的输出电路从而较多的发电模块3参与发电,当外部动力较小时,控制器4会控制导通较少数量单元线圈部32的输出电路从而较少的发电模块3参与发电,这种方案使得参与发电的发电模块3的数量及发电机的额定功率能随外部动力大小的变化而实时调整,且因为主动力轴2的转速始终维持在一个恒定的范围内,参与发电的发电模块3输出的电流是相对稳定的、并符合一定的频率和电压标准。The control system includes a
为了确保发电机输出的电流符合对外并网供电的标准或预设的需求标准,发电机还包括与每个所述单元线圈部32一一对应的整流器和逆变器(图中未示出),单元线圈部32与整流器的输入端电连接,整流器的输出端与逆变器的输入端电连接。从发电模块3输出的交流电通过整流器转换为直流电,然后再通过逆变器将直流电转换为符合标准的交流电,从而可以对外并网供电或直接使用。In order to ensure that the current output by the generator complies with the standard of external grid-connected power supply or the preset demand standard, the generator further includes a rectifier and an inverter (not shown in the figure) corresponding to each of the
为了更好的控制单元线圈部32的输出电路,控制系统还包括多个通断开关模块,通断开关模块设于整流器与逆变器之间,通断开关模块为电磁开关;控制器4分别与通断开关模块相连,每个所述单元线圈部32的输出电路均串联有一个所述通断开关模块;控制器4可根据接收到的来自信号采集传输模块5的信号控制通断开关模块的导通从而控制单元线圈部32输出电路的导通。In order to better control the output circuit of the
本实用新型的自动偏航多模块风力发电机的各发电模块的叠加和卸载是这样实现的,如图4所示逻辑关系图给出了如何控制四个发电模块(分别编号为A、B、C、D)参与发电,本实施例中是采用测速编码器作为信号采集传输模块以感知和传输主动力轴的转速信息,本实施例的模块叠加的控制包括如下步骤:The superposition and unloading of each power generation module of the automatic yaw multi-module wind power generator of the present invention are realized in this way. C, D) participate in power generation, in the present embodiment, the speed measuring encoder is used as the signal acquisition and transmission module to perceive and transmit the rotational speed information of the main power shaft, and the control of the module superposition of the present embodiment includes the following steps:
A、在控制器4内预先设置一个转速上限值、一个转速下限值;A. Preset an upper speed limit value and a speed lower limit value in the
B、外动力驱动发电机主动力轴2转动并带动各发电模块3的单元磁体部31转动,测速编码器检测采集主动力轴2的转速信息并将转速信号传输给控制器4;B, the external power drives the main power shaft 2 of the generator to rotate and drives the
C、当主动力轴2的转速达到所述转速上限值时,控制器4控制导通一个单元线圈部32的输出电路,该单元线圈部32与外界负载导通构成一个回路,该单元线圈部32产生的电势在回路内形成电流,从而加载一个发电模块3参与发电,则主动力轴2转速下降到所述转速上限值和转速下限值之间;C. When the rotational speed of the main power shaft 2 reaches the rotational speed upper limit value, the
D、外动力增大从而驱动主动力轴2的转速增加,当转速再次达到所述转速上限值时控制器4再控制导通一个单元线圈部32的输出电路,该单元线圈部32与外界负载导通构成一个回路,该单元线圈部32产生的电势在回路内形成电流,从而再加载一个发电模块3参与发电,此时主动力轴2的转速又下降到所述转速上限值和转速下限值之间。D. The external power increases so as to drive the rotational speed of the main power shaft 2 to increase. When the rotational speed reaches the upper limit of the rotational speed again, the
依次类推在外部动力持续增大的情况下可以逐步加载N个发电模块3同时参与发电以匹配外部输入的动力和功率的增加,使得发电机始终可以在一个恒定转速范围内正常发电输出符合标准的电流。当外部动力减小时,发电机同样可以卸载已参与发电的发电模块3,并包括如下步骤:By analogy, when the external power continues to increase, N
E、当外动力逐步减小,主动力轴2的转速达到所述转速下限值时,控制器4控制断开一个单元线圈部32的输出电路,该单元线圈部32与外界负载的回路断开,该单元线圈部32仅产生电势而不能形成电流,从而卸载一个已参与发电的发电模块3,则主动力轴2转速上升到所述转速上限值和转速下限值之间;E. When the external power is gradually reduced and the rotational speed of the main power shaft 2 reaches the lower limit of the rotational speed, the
F、当外动力继续逐步减小,主动力轴2的转速再次达到所述转速下限值时,控制器4再控制断开一个单元线圈部32的输出电路,该单元线圈部32与外界负载的回路断开,该单元线圈部32仅产生电势而不能形成电流,从而再卸载一个已参与发电的发电模块3。F. When the external power continues to gradually decrease and the rotational speed of the main power shaft 2 reaches the lower limit of the rotational speed again, the
具体的,测速编码器选用的是型号为Bourns EMS22D51-B28-LS5的编码器,其安装在主动力轴2上,检测主动力轴2转动的转速。Specifically, the encoder of the type Bourns EMS22D51-B28-LS5 is selected as the speed measuring encoder, which is installed on the main power shaft 2 to detect the rotational speed of the main power shaft 2 .
发电机还设有自动偏航系统,该系统包括偏航电动机、风向探测器、角度传感器,所述风向探测器、角度传感器均与所述控制器信号连接,所述控制器与偏航电动机电连接。The generator is also provided with an automatic yaw system, which includes a yaw motor, a wind direction detector, and an angle sensor. The wind direction detector and the angle sensor are all signally connected to the controller, and the controller is electrically connected to the yaw motor. connect.
偏航电动机采用常规的电动机,其电源可以是发电机产生的电流,电动机通过齿轮结构驱动风力发电机主机的整体转向,使得捕获风能的叶片正对着来风,以使得叶片的迎风面最大,获得的风能更多。根据图5可见,风向探测器与控制器信号连接,用于感知风向并将风向信号传输给控制器,控制器发出指令控制偏航电动机是否运转和运转的方向;角度传感器用于感知发电机设备整体的偏航角度并将信号传输给控制器,当偏航角度大于某个预设值时,控制器指令电动机停止运转以确保发电设备的稳定性和安全性,避免过度偏转造成设备的损伤。预设的偏转角度包括正向最大值和负向最大值,该两个值控制发电机和叶片在两个相反方向的最大偏转角度。当然,也可在电机上增设一个风速传感器,风速传感器将风速信号传输给控制器,当风速达到台风级别的某一预设数值时,控制器指令偏转电动机偏转一定的角度以规避强风确保安全,当偏转角度达到预设的安全角度时,偏航电机停止偏转。在此,是将风速信号与偏转角度信号二者结合起来控制,风速值和偏转角度值事先在控制器中预设好。The yaw motor adopts a conventional motor, and its power source can be the current generated by the generator. The motor drives the overall steering of the wind turbine main engine through the gear structure, so that the blades that capture wind energy are facing the incoming wind, so that the windward surface of the blades is maximized. Get more wind energy. As can be seen from Figure 5, the wind direction detector is connected to the controller signal to sense the wind direction and transmit the wind direction signal to the controller, and the controller sends commands to control whether the yaw motor is running and the direction of operation; the angle sensor is used to sense the generator equipment. The overall yaw angle is transmitted to the controller. When the yaw angle is greater than a preset value, the controller instructs the motor to stop running to ensure the stability and safety of the power generation equipment and avoid damage to the equipment caused by excessive deflection. The preset deflection angles include a positive maximum value and a negative maximum value, which control the maximum deflection angle of the generator and blades in two opposite directions. Of course, a wind speed sensor can also be added to the motor. The wind speed sensor transmits the wind speed signal to the controller. When the wind speed reaches a certain preset value of the typhoon level, the controller instructs the deflection motor to deflect a certain angle to avoid strong winds and ensure safety. When the deflection angle reaches the preset safe angle, the yaw motor stops deflection. Here, the wind speed signal and the deflection angle signal are combined to control, and the wind speed value and the deflection angle value are preset in the controller in advance.
以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前实用新型所属技术领域所有的普通技术知识,应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only examples of the present utility model, and common knowledge such as the well-known specific structures and characteristics in the scheme have not been described too much here. Those of ordinary skill in the art know that the utility model belongs to the technical field before the filing date or the priority date. General technical knowledge, it should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, several deformations and improvements can also be made, and these should also be regarded as the protection scope of the present utility model. The claimed scope of protection shall be based on the content of the claims, and the descriptions of the specific implementation manner in the description can be used to interpret the content of the claims.
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| CN111173682A (en) * | 2020-02-25 | 2020-05-19 | 宁波晓风风电技术有限公司 | Automatic Yaw Multi-Module Wind Turbine |
| CN117072375A (en) * | 2023-10-13 | 2023-11-17 | 华电电力科学研究院有限公司 | Wind turbine generator system, yaw starting device based on electromagnetic excitation and starting method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111173682A (en) * | 2020-02-25 | 2020-05-19 | 宁波晓风风电技术有限公司 | Automatic Yaw Multi-Module Wind Turbine |
| CN117072375A (en) * | 2023-10-13 | 2023-11-17 | 华电电力科学研究院有限公司 | Wind turbine generator system, yaw starting device based on electromagnetic excitation and starting method |
| CN117072375B (en) * | 2023-10-13 | 2024-01-09 | 华电电力科学研究院有限公司 | Wind turbine generator system, yaw starting device based on electromagnetic excitation and starting method |
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