CN211683418U

CN211683418U - Strong spray cooling box

Info

Publication number: CN211683418U
Application number: CN202020108979.5U
Authority: CN
Inventors: 石权; 丁国亮
Original assignee: Nanjing Chunneng Power Equipment Co ltd
Current assignee: Nanjing Chunneng Power Equipment Co ltd
Priority date: 2020-01-16
Filing date: 2020-01-16
Publication date: 2020-10-16
Anticipated expiration: 2030-01-16

Abstract

A strong spraying cooling box comprises a cooling box body, a rack, a conveying device, a spraying device, a water storage tank, a circulating water pipe, a water tank, a water pump and a water inlet pipe; the cooling box body is fixedly arranged on the rack, and a conveying device for conveying materials is arranged in the cooling box body in the horizontal direction; the spraying device and the water storage tank are respectively arranged on the top surface and the bottom surface in the cooling box body, a water tank is arranged on one side of the water storage tank, a water outlet is formed in the bottom of the water storage tank, and the water outlet, the circulating water pipe and the water tank are sequentially connected; the water tank top is provided with the suction pump, inlet tube, spray set connect gradually. Powerful spray cooling box, simple structure, stability is good, convenient operation, degree of automation is high, has improved production efficiency effectively and has sprayed the cooling effect for spray-cooled water can recycle, energy-concerving and environment-protective, has extensive suitability, application prospect is extensive.

Description

Strong spray cooling box

Technical Field

The utility model relates to a cooling device technical field, concretely relates to powerful spray cooling box.

Background

The mixing machine is composed of a horizontal rotating container, a rotating vertical stirring blade and the like, when the molding materials are stirred, the container turns left, the blade turns right, the movement directions of all the molding materials are crossed due to the action of countercurrent, the chances of mutual contact are increased, the extrusion force is small, the heating value is low, the stirring efficiency is high, and the mixing is uniform.

With the increasing demand, the existing mixers have not met the current production requirements. During production, materials needing to be stirred cannot be directly used, and need to be washed and dried. The washing process and the drying process are usually carried out by two independent devices at the present stage, so that the investment cost of the devices at the early stage is increased, the workshop space is occupied, the procedures are increased during the later-stage production, and the production efficiency is reduced. Therefore, a dry mixer is needed which combines the drying and mixing processes.

At present, environment-friendly and green mixing machinery is advocated domestically, and requirements such as cyclic utilization, one machine for multiple purposes and the like are provided for equipment. With the increase of the requirements, the development of mixing equipment is challenged, the mixing performance of a mixing machine needs to be emphasized, the production energy consumption is reduced as much as possible, and the mixing efficiency is improved on the premise of meeting the requirement of uniform mixing. Therefore, it is necessary to design a strong spray cooling box, which has profound significance for the development of the hybrid technology in China and has certain commercial prospect.

Chinese patent application No. 201821863015.0 discloses a plastic tubing production is with spray cooling case, through being provided with the callus on the sole, the cooperation uses the supporting leg, can make the device more stable, avoid the device problem of rocking to appear at the during operation, through being provided with the inlet tube, first connecting pipe and second connecting pipe, the cooperation is used the rotary drum, the shower nozzle, gear and tooth, can make the rotary drum rotatory water spray, it is even to make the device spray, do not be used for tubular product spray-cooled conveyer, degree of automation is not high, and be used for spray-cooled water can not recycle, energy-concerving and environment-protective inadequately.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: in order to overcome the above insufficiency, the utility model aims at providing a powerful spray cooling box, simple structure, stability is good, convenient operation, and degree of automation is high, has improved production efficiency and spray cooling effect effectively for spray cooling's water can recycle, and energy-concerving and environment-protective has extensive suitability, and application prospect is extensive.

The technical scheme is as follows: a strong spraying cooling box comprises a cooling box body, a rack, a conveying device, a spraying device, a water storage tank, a circulating water pipe, a water tank, a water pump and a water inlet pipe; the cooling box body is fixedly arranged on the rack, and a conveying device for conveying materials is arranged in the cooling box body in the horizontal direction; the spraying device and the water storage tank are respectively arranged on the top surface and the bottom surface in the cooling box body, a water tank is arranged on one side of the water storage tank, a water outlet is formed in the bottom of the water storage tank, and the water outlet, the circulating water pipe and the water tank are sequentially connected; the water tank top is provided with the suction pump, inlet tube, spray set connect gradually.

Powerful spray cooling box for the quick cooling of tubular product, tubular product passes through conveyer at the conveying of cooling box, degree of automation is high, the spray set of top surface carries out powerful spray cooling to tubular product on the conveyer in the cooling box, the water that sprays filters totally entering water tank, the recycling of being convenient for through the aqua storage tank. The frame is used for supporting, fixed cooling box, has improved the stability of whole device.

Further, in the above-mentioned heavy spray cooling box, the conveying device includes a motor, a driving roller, a transmission chain, a driven roller, a direction-changing roller, a carrier roller and a carrier roller; the driving roller is arranged at the front end of the conveying device, and the motor is arranged below the driving roller and drives the driving roller through a gear; the driven roller is arranged at the tail end of the conveying device and is connected with the driving roller through a transmission chain; the turnabout drum is arranged below one side of the transmission chain close to the driving drum, and the supporting roller is arranged below the other side of the transmission chain; and a group of carrier rollers are arranged on the transmission chain.

The conveying device is reasonable in structure, convenient to install and simple to operate, and can quickly convey the pipe to be subjected to powerful spraying and cooling. The conveyer can change the running direction and speed through the matching of the motor, the driving roller, the transmission chain, the driven roller, the bend roller, the carrier roller and the carrier roller in the cooling process of conveying pipes. The carrier roller is used for supporting the transmission chain, reducing the running resistance of the transmission chain and ensuring that the suspension degree of the transmission chain does not exceed a certain limit so as to ensure the stable running of the transmission chain.

Further, foretell powerful spray cooling box, spray set is including spraying house steward, taking flange nipple joint, spray branch pipe, shower nozzle, spray house steward is at the inside top surface parallel arrangement of cooling box, equidistant welding has 5 to take flange nipple joints and takes flange nipple joint flange mouth down on the spray house steward, spray branch pipe's upper end and 5 to take flange nipple joint to be connected and the shower nozzle is installed to the lower extreme.

Furthermore, in the above-mentioned heavy spray cooling box, the number of the main spray pipes is 8 and the main spray pipes are arranged in parallel at equal intervals, and the main spray pipes are fixed on the top surface support beam in the cooling box and reinforced by the pipe support.

Furthermore, according to the high-power spray cooling box, the spray branch pipe and the short section with the connecting flange are sealed by a graphite composite gasket with the thickness of 3 mm.

Further, foretell powerful spray cooling box, spray shower nozzle includes shower nozzle, reducing ferrule, flow distribution plate, connecting plate, the reducing ferrule is installed on the screw thread of spray branch pipe play water inlet branch pipe anterior segment, the flow distribution plate is located reducing ferrule below and through the connecting plate welding on spray branch pipe play water inlet branch pipe, flow distribution plate below fixed mounting has the shower nozzle.

Furthermore, in the strong spraying cooling box, the splitter plate is formed by cutting a manganese steel plate with the thickness of 12mm, and is arranged at a position 40 mm below the outlet of the reducing pipe hoop; the connecting plate is cut into long strips by a manganese steel plate with the thickness of 12mm, and two ends of the connecting plate are respectively welded with the splitter plate and the water outlet branch pipe of the spray branch pipe; each flow distribution plate is welded by three connecting plates which are uniformly distributed.

The spraying nozzle is composed of a nozzle, a reducing pipe hoop, a flow distribution plate and a connecting plate, and has the advantages of simple structure, easiness in manufacturing, convenience in installation and difficulty in blocking. The reducing pipe hoop is installed on the screw thread of the front section of the water outlet branch pipe of the spraying branch pipe, the overflowing drift diameter can be reduced, the instantaneous pressure of water outlet is improved, the spraying area is increased, hot water sprayed out of the water outlet reducing pipe hoop of the spraying branch pipe is sprayed on the flow distribution plate, and water splashes around and plays a good flow distribution role. When the splitter plate is arranged at the position 40 mm below the outlet of the reducing pipe hoop, the water flow dispersion effect is the best, and the connecting plate is used for fixing the splitter plate. Above-mentioned design can reduce spray branch pipe and block up the condition and spray set's frequency of damage, has saved a large amount of manpowers and financial resources, has improved the production operation rate simultaneously, has gained fine result of use and higher economic benefits.

Furthermore, in the above-mentioned forced spray cooling box, a filter screen is installed above the water storage tank.

The filter screen is used for filtering rust and impurity, avoids its inside pollution water source that gets into the water tank, has improved the quality of water, has guaranteed the safe and stable operation of production.

Furthermore, a pressure pump is arranged between the water inlet pipe and the spraying device.

Furthermore, according to the powerful spraying cooling box, the two sides of the cooling box body are provided with the automatic doors for allowing the pipes on the transmission chain to freely enter and exit, and the two sides of the cooling box body are provided with the temperature measuring devices which are infrared thermometers and are close to the automatic doors.

The automatically-controlled door that supplies tubular product freedom discrepancy on the drive chain is seted up to cooling box both sides, and wherein the automatically-controlled door can adopt thin aluminum plate door, and the automatically-controlled door adopts articulated connected mode with the cooling box, and temperature measuring device is all installed to the position that is close to the automatically-controlled door on 1 both sides of box, and temperature measuring device can adopt the infrared ray thermometer, and the temperature of control tubular product that can be timely is convenient for in time adjust the water spray rate.

The utility model has the advantages that: powerful spray cooling box, simple structure, stability is good, convenient operation, degree of automation is high, has improved production efficiency effectively and has sprayed the cooling effect for spray-cooled water can recycle, energy-concerving and environment-protective, has extensive suitability, application prospect is extensive.

Drawings

FIG. 1 is the overall structure of the strong spray cooling box of the present invention;

FIG. 2 is a schematic view of a spraying device of the powerful spray cooling box of the present invention;

in the figure: the device comprises a cooling box body 1, a support beam 11, an automatic door 12, a temperature measuring device 13, a rack 2, a conveying device 3, a motor 31, a gear 311, a driving roller 32, a transmission chain 33, a driven roller 34, a redirection roller 35, a carrier roller 36, a carrier roller 37, a spraying device 4, a spraying main pipe 41, a short joint 42 with a connecting flange, a spraying branch pipe 43, a water outlet branch pipe 431, a spraying nozzle 44, a nozzle 441, a reducing pipe hoop 442, a flow distribution plate 443, a connecting plate 444, a graphite composite gasket 45, a water storage tank 5, a water outlet 51, a filter screen 52, a circulating water pipe 6, a water tank 7, a water suction pump 8, a water inlet pipe 9 and a pressure.

Detailed Description

The present invention will be further elucidated with reference to the accompanying drawings 1-2 and the specific embodiments.

The powerful spraying cooling box with the structure shown in fig. 1 comprises a cooling box body 1, a frame 2, a conveying device 3, a spraying device 4, a water storage tank 5, a circulating water pipe 6, a water tank 7, a water suction pump 8 and a water inlet pipe 9; the cooling box body 1 is fixedly arranged on the frame 2, and a conveying device 3 for conveying materials is arranged in the cooling box body 1 in the horizontal direction; the spraying device 4 and the water storage tank 5 are respectively installed on the top surface and the bottom surface inside the cooling box body 1, a water tank 7 is arranged on one side of the water storage tank 5, a water outlet 51 is arranged at the bottom of the water storage tank 5, and the water outlet 51, the circulating water pipe 6 and the water tank 7 are sequentially connected; the top of the water tank 7 is provided with a water suction pump 8, and the water suction pump 8, the water inlet pipe 9 and the spraying device 4 are connected in sequence.

In addition, the conveying device 3 comprises a motor 31, a driving roller 32, a transmission chain 33, a driven roller 34, a direction-changing roller 35, a supporting roller 36 and a supporting roller 37; the driving roller 32 is arranged at the front end of the conveying device 3, the motor 31 is arranged below the driving roller 32, and the driving roller 32 is driven by a gear 311; the driven roller 34 is arranged at the tail end of the conveying device 3, and the driven roller 34 is connected with the driving roller 32 through a transmission chain 33; the direction-changing drum 35 is arranged below one side of the transmission chain 33 close to the driving drum 32, and the supporting roller 36 is arranged below the other side of the transmission chain 33; a group of carrier rollers 37 is arranged on the transmission chain 33.

Furthermore, as shown in fig. 2, the spraying device 4 includes a spraying main pipe 41, short pieces with connecting flanges 42, spraying branch pipes 43, and spraying nozzles 44, wherein the spraying main pipe 41 is arranged in parallel on the top surface inside the cooling box 1, the spraying main pipe 41 is welded with 5 short pieces with connecting flanges 42 equidistantly, the flange openings of the short pieces with connecting flanges 42 face downwards, the upper ends of the spraying branch pipes 43 are connected with the 5 short pieces with connecting flanges 42, and the spraying nozzles 44 are installed at the lower ends.

Further, the spraying main pipes 41 are 8 and are arranged in parallel at equal intervals, and the spraying main pipes 41 are fixed on the top surface support beam 11 in the cooling box body 1 and are reinforced by pipeline supports.

Further, a graphite composite gasket 45 with the thickness of 3mm is used for sealing between the spray branch pipe 43 and the nipple 42 with the connecting flange.

Further, the spray nozzle 44 includes a nozzle 441, a reducing pipe clamp 442, a diversion plate 443, and a connection plate 444, the reducing pipe clamp 442 is mounted on a screw thread on a front section of the outlet pipe 431 of the spray branch pipe 43, the diversion plate 443 is located below the reducing pipe clamp 442 and welded to the outlet pipe 431 of the spray branch pipe 43 through the connection plate 444, and the nozzle 441 is fixedly mounted below the diversion plate 443.

Further, the diversion plate 443 is formed by cutting a manganese steel plate with the thickness of 12mm, and the diversion plate 443 is installed at a position 40 mm below the outlet of the reducing pipe clamp 442; the connecting plate 444 is cut into long strips by a manganese steel plate with the thickness of 12mm, and two ends of the connecting plate 444 are respectively welded with the flow distribution plate 443 and the water outlet pipe 431 of the spray branch pipe 43; each diverter plate 443 is welded with three evenly distributed connecting plates 444.

Furthermore, a filter screen 52 is installed above the water storage tank 5.

Furthermore, a pressure pump 10 is arranged between the water inlet pipe 9 and the spraying device 4.

Furthermore, automatic doors 12 for allowing the pipes to freely enter and exit from the transmission chain 33 are arranged on two sides of the cooling box body 1, temperature measuring devices 13 are arranged on two sides of the cooling box body 1 and close to the automatic doors 12, and the temperature measuring devices 13 are infrared thermometers.

Examples

Based on the above structure, as shown in FIGS. 1-2.

Powerful spray cooling box, stability is good, convenient operation, degree of automation is high, has improved production efficiency effectively and has sprayed the cooling effect for spray refrigerated water can recycle, energy-concerving and environment-protective, have extensive suitability, application prospect is extensive.

Powerful spray cooling box for the rapid cooling of tubular product, tubular product pass through conveyer 3 and at 1 conveying of cooling box, degree of automation is high, the spray set 4 of top surface carries out powerful spray cooling to the tubular product on conveyer 3 in the cooling box 1, the water that sprays gets into water tank 7, the recycling of being convenient for through 5 filtrations of aqua storage tank. The frame 2 is used for supporting and fixing the cooling box body 1, and the stability of the whole device is improved.

Further, conveyer 3 is rational in infrastructure, simple to operate, and easy operation can the rapid transport treat the intensive spray refrigerated tubular product. In the cooling process of the conveying pipe, the conveying device 3 can change the running direction and the running speed through the matching of the motor 31, the driving roller 32, the transmission chain 33, the driven roller 34, the direction-changing roller 35, the carrier roller 36 and the carrier roller 37. The carrier roller 37 is used for supporting the transmission chain 33, reducing the running resistance of the transmission chain 33, and ensuring that the suspension degree of the transmission chain 33 does not exceed a certain limit, so as to ensure that the transmission chain 33 runs stably.

Furthermore, the spray nozzle 44 is composed of a nozzle 441, a reducing pipe clamp 442, a flow distribution plate 443 and a connecting plate 444, and has the advantages of simple structure, easy manufacture, convenient installation and difficult blockage. The reducing pipe hoop 442 is mounted on the screw thread on the front section of the water outlet branch pipe of the spraying branch pipe 44, the through-flow diameter can be reduced, the instantaneous pressure of water outlet is improved, the spraying area is increased, hot water sprayed out of the water outlet reducing pipe hoop 442 of the spraying branch pipe 44 is sprayed on the flow distribution plate 443, water splashes around, and a good flow distribution effect is achieved. When the diversion plate 443 is installed 40 mm below the outlet of the reducing pipe clamp 442, the water flow dispersion effect is the best, and the connection plate 444 is used for fixing the diversion plate 443. By the design, the blocking condition of the spray branch pipe 44 and the damage frequency of the spray device 4 can be reduced, a large amount of manpower and financial resources are saved, the production operation rate is improved, and a good use effect and high economic benefits are obtained.

Wherein, a filter screen 52 is arranged above the water storage tank 5. The filter 52 net is used for filtering rust and impurities, so that the inside of the water tank 7 is prevented from polluting a water source, the water quality is improved, and the safe and stable operation of production is ensured.

Further, the automatically-controlled door 12 that supplies pipe material freely to come in and go out on drive chain 33 is seted up to cooling box 1 both sides, and wherein automatically-controlled door 12 can adopt thin aluminum plate door, and automatically-controlled door 12 adopts articulated connected mode with cooling box 1, and temperature measuring device 13 is all installed to the position that is close to automatically-controlled door 12 on box 1 both sides, and temperature measuring device 13 can adopt the infrared ray thermometer, and the temperature of monitoring pipe material that can be timely is convenient for in time adjust the water spray rate.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the above embodiments, and the technical concept of the present invention can be within the scope of the present invention to perform various simple modifications to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.

It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and in order to avoid unnecessary repetition, the present invention does not need to describe any combination of the features.

In addition, the embodiments of the present invention can be arbitrarily combined with each other, and the same shall be regarded as the disclosure of the present invention as long as the idea of the present invention is not violated.

Claims

1. A powerful spraying cooling box is characterized by comprising a cooling box body (1), a rack (2), a conveying device (3), a spraying device (4), a water storage tank (5), a circulating water pipe (6), a water tank (7), a water suction pump (8) and a water inlet pipe (9); the cooling box body (1) is fixedly arranged on the rack (2), and a conveying device (3) for conveying materials is arranged in the cooling box body (1) in the horizontal direction; the spraying device (4) and the water storage tank (5) are respectively installed on the top surface and the bottom surface inside the cooling box body (1), a water tank (7) is arranged on one side of the water storage tank (5), a water outlet (51) is formed in the bottom of the water storage tank (5), and the water outlet (51), the circulating water pipe (6) and the water tank (7) are sequentially connected; the water tank (7) is provided with a water suction pump (8) at the top, and the water suction pump (8), the water inlet pipe (9) and the spraying device (4) are connected in sequence.

2. The heavy spray cooling box according to claim 1, wherein the conveyor (3) comprises a motor (31), a driving roller (32), a transmission chain (33), a driven roller (34), a direction-changing roller (35), a carrier roller (36) and a carrier roller (37); the driving roller (32) is arranged at the front end of the conveying device (3), the motor (31) is arranged below the driving roller (32), and the driving roller (32) is driven by a gear (311); the driven roller (34) is arranged at the tail end of the conveying device (3), and the driven roller (34) is connected with the driving roller (32) through a transmission chain (33); the direction-changing roller (35) is arranged below one side of the transmission chain (33) close to the driving roller (32), and the supporting roller (36) is arranged below the other side of the transmission chain (33); and a group of carrier rollers (37) are arranged on the transmission chain (33).

3. The heavy spray cooling box according to claim 1, wherein the spray device (4) comprises a spray header pipe (41), short joints with connecting flanges (42), spray branch pipes (43) and spray nozzles (44), the spray header pipe (41) is arranged in parallel on the top surface inside the cooling box body (1), the spray header pipe (41) is welded with 5 short joints with connecting flanges (42) equidistantly, the flange mouths of the short joints with connecting flanges (42) face downwards, the upper ends of the spray branch pipes (43) are connected with 10 short joints with connecting flanges (42), and the lower ends of the spray branch pipes are provided with the spray nozzles (44).

4. The heavy spray cooling box according to claim 3, characterized in that the spray headers (41) are 8 and are arranged in parallel at equal intervals, and the spray headers (41) are fixed on the top surface support beams (11) in the cooling box body (1) and are reinforced by pipeline supports.

5. The heavy duty spray cooling box of claim 3, wherein said spray manifolds (43) are sealed to the flanged nipple (42) with a graphite composite gasket (45) having a thickness of 3 mm.

6. The heavy spray cooling box according to claim 3, wherein the spray nozzle (44) comprises a nozzle (441), a reducing pipe hoop (442), a flow distribution plate (443) and a connecting plate (444), the reducing pipe hoop (442) is mounted on a screw thread at the front section of the water outlet branch pipe (431) of the spray branch pipe (43), the flow distribution plate (443) is located below the reducing pipe hoop (442) and is welded on the water outlet branch pipe (431) of the spray branch pipe (43) through the connecting plate (444), and the nozzle (441) is fixedly mounted below the flow distribution plate (443).

7. The heavy spray cooling box of claim 6, wherein the flow distribution plate (443) is cut from a manganese steel plate with a thickness of 12mm, and the flow distribution plate (443) is installed 40 mm below the outlet of the reducing pipe hoop (442); the connecting plate (444) is cut into long strips by a manganese steel plate with the thickness of 12mm, and two ends of the connecting plate (444) are respectively welded with the flow distribution plate (443) and the water outlet branch pipe (431) of the spray branch pipe (43); each flow distribution plate (443) is welded by three evenly distributed connecting plates (444).

8. The heavy spray cooling tank as claimed in claim 1, wherein a filter screen (52) is installed above the water storage tank (5).

9. The heavy spray cooling box according to claim 1, wherein a pressure pump (10) is further arranged between the water inlet pipe (9) and the spray device (4).

10. The heavy spray cooling box according to claim 2, wherein automatic doors (12) for allowing pipes on the transmission chain (33) to freely pass in and out are arranged on two sides of the cooling box body (1), temperature measuring devices (13) are arranged on two sides of the cooling box body (1) and close to the automatic doors (12), and the temperature measuring devices (13) are infrared thermometers.