CN211682933U - Large-size monocrystalline silicon rod cutting device - Google Patents
Large-size monocrystalline silicon rod cutting device Download PDFInfo
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- CN211682933U CN211682933U CN201921976747.5U CN201921976747U CN211682933U CN 211682933 U CN211682933 U CN 211682933U CN 201921976747 U CN201921976747 U CN 201921976747U CN 211682933 U CN211682933 U CN 211682933U
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Abstract
The utility model provides a large-size silicon single crystal rod cutting device, which comprises a cutting chamber, wherein a clamping part, a cutting part, a collecting part and a monitoring part are arranged in the cutting chamber, and the clamping part is arranged in the middle of the cutting chamber and is horizontally arranged; the cutting parts are arranged on two sides of the clamping part and cut along the height direction of the silicon rod; the collecting part is arranged below and close to the cutting part, and the cutting part and the collecting part are symmetrically arranged relative to the length direction of the silicon rod; the monitoring part is arranged outside the cutting part and above the collecting part. The cutting device of the utility model is designed with the special collecting part to ensure that the boundary leather is not easy to break when being collected, ensure the integrity, facilitate the subsequent classified collection, save the production time and reduce the waste; simultaneously, the monitoring part is used for monitoring the falling edge leather material, so that the cutting part is timely retracted to the initial cutting position to prepare the next procedure, and the cutting efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of accessories for solar energy single crystal silicon rod cutting equipment, especially, relate to a jumbo size single crystal silicon rod cutting device.
Background
When the monocrystalline silicon wafer is produced, a monocrystalline square rod is formed after a monocrystalline wafer rod is cut and a flaw piece is removed, and then linear cutting is carried out. However, when a single crystal round bar is cut, because the same cutting equipment can cut round bars with different specifications and models, four edge coatings can be generated when one section of the round bar is cut, and the cut edge coatings need to be collected. Along with the increase of the size and the diameter of the existing single crystal silicon rod, the weight and the volume of the edge skin material are increased, and the collection of the edge skin material of the large-size silicon rod is difficult to a certain degree. The existing collecting box is arranged below a cutting workbench, the edge skin after cutting each time falls along with the self gravity, but the falling edge skin is more in crushed materials due to the long distance, and if the edge skin with different specifications is mixed and placed on the same cutting machine, the later-stage collection is difficult; increase many people and follow tracks of control, avoid the compounding, lead to production man-hour extension, work efficiency is lower, can't adapt to current batch production. Meanwhile, after a group of flaw-pieces of the silicon rod are cut off, a person can start to operate a button on a machine table to confirm and then continue to cut the next cut after hearing the falling sound of the flaw-pieces and confirming the falling of the flaw-pieces by visual inspection through a window of a cutting chamber, so that the processing time is delayed, the time of the whole cutting process is prolonged, and the working efficiency is low; sometimes, one person can operate a plurality of machines simultaneously, and the size model of silicon rod on every machine is different, leads to unable in time to confirm for work hour waste is more, influences equipment output.
SUMMERY OF THE UTILITY MODEL
The utility model provides a jumbo size single crystal silicon rod cutting device especially is applicable to the processing of the single crystal silicon rod of jumbo size diameter, has solved prior art, and the more and unable classification of flaw-piece material crushed aggregates to and the process that can't in time confirm the flaw-piece material and drop and lead to production man-hour extension, technical problem that work efficiency is low.
In order to solve the technical problem, the utility model discloses a technical scheme is:
a large-size single crystal silicon rod cutting device comprises a cutting chamber, wherein a clamping part, a cutting part, a collecting part and a monitoring part are arranged in the cutting chamber, and the clamping part is arranged in the middle of the cutting chamber and is arranged horizontally; the cutting parts are arranged on two sides of the clamping part and cut along the height direction of the silicon rod; the collecting part is arranged below and close to the cutting part, and the cutting part and the collecting part are symmetrically arranged relative to the length direction of the silicon rod; the monitoring part is arranged outside the cutting part and above the collecting part.
Further, the collecting part comprises a guide section, a placing section and a blocking section, and the guide section, the placing section and the blocking section jointly enclose a groove with an outward opening; the guide section is close to the cutting part, the blocking section is far away from the cutting part, and the placing section is arranged between the guide section and the blocking section.
Further, the guide section is obliquely arranged towards the central axis of the silicon rod, the placing section is horizontally arranged, and an included angle between the guide section and the placing section is an obtuse angle.
Further, the included angle between the guide section and the placing section is 110-135 degrees; preferably, the guide section and the placing section form an included angle of 120 degrees.
Further, the blocking section is perpendicular to the placing section or is arranged in an outward inclined mode relative to the placing section; the height of the blocking section is not less than 2/3 of the height of the guiding section.
Furthermore, the collecting part also comprises a connecting section, the connecting section is connected with the guide sections at two sides, and the connecting section is arranged on one side of the guide section far away from the placing section.
Furthermore, at least the inner sides of the guide section and the placing section are provided with elastic cushions, and the elastic cushions are respectively matched with the guide section and the placing section in structure.
Further, the cutting part comprises a lead screw and a guide wheel wound with a fixed diamond wire, the lead screw is vertically fixed at the top of the cutting chamber, and the guide wheel is fixedly arranged on one side of the lead screw, which is close to the collecting part; the lead screw drives the guide wheel to vertically move up and down along the outer wall of the length of the silicon rod.
Further, the monitoring part comprises a processor, an infrared transmitter or an infrared receiver arranged on the side wall of the cutting chamber, and an infrared receiver or an infrared transmitter correspondingly arranged on the collecting part, and the processor is in signal connection with the infrared receiver.
Further, the infrared receiver or the infrared transmitter arranged on the collecting part is positioned at one side of the guide section close to the silicon rod.
The cutting device of the utility model is especially suitable for processing the monocrystalline silicon rod with large size diameter, the special collecting part is designed to ensure that the boundary skin material is not easy to crack when being collected, the integrity of the boundary skin material is ensured, the subsequent classified collection is convenient, the production time is saved, and the waste is reduced; simultaneously, the monitoring part is used for monitoring the falling edge leather material, so that the cutting part is timely retracted to the initial cutting position to prepare the next procedure, and the cutting efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of a large-sized single crystal silicon rod cutting device according to an embodiment of the present invention;
FIG. 2 is an enlarged view of section A of an embodiment of the present invention;
FIG. 3 is an enlarged view of section B of an embodiment of the present invention;
fig. 4 is a side view of a cutting device according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a barrier section according to another embodiment of the present invention;
fig. 6 is a schematic structural view of an elastic cushion according to an embodiment of the present invention;
fig. 7 is a schematic structural view of an elastic cushion according to another embodiment of the present invention.
In the figure:
10. cutting chamber 20, clamping portion 21, tip
22. Fixing clamp shaft 30, cutting part 31 and lead screw
32. Wire guide wheel 40, collecting part 41, guide segment
42. Placing section 43, blocking section 44, connecting section
45. Elastic pad 46, groove 50, monitoring part
51. Processor 52, infrared emitter 53, infrared receiver
54. Control panel 55, mounting bracket
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The utility model provides a jumbo size monocrystalline silicon rod cutting device, as shown in fig. 1-4, be particularly useful for the processing of the monocrystalline silicon rod of jumbo size diameter, the silicon rod diameter is 280 and gives other 320mm, including cutting chamber 10, be equipped with the clamping part 20 that is used for pressing from both sides tight silicon rod in cutting chamber 10, be used for cutting the cutting portion 30 of silicon rod, be used for collecting the collection portion 40 of silicon rod limit cladding and be used for monitoring whether the monitoring portion 50 of whereabouts of silicon rod limit cladding. The clamping part 20 is fixedly arranged at the middle position of the cutting chamber 10 and is horizontally arranged; the cutting parts 30 are fixedly arranged at two sides of the clamping part 20 and cut along the vertical height direction of the silicon rod, namely, the cutting parts 30 cut vertically downwards along the outer wall surface of the length of the silicon rod; the collecting part 40 is arranged below and close to the cutting part 30, and the cutting part 30 and the collecting part 40 are symmetrically arranged relative to the length direction of the silicon rod; the monitoring part 50 is disposed outside the cutting part 30 and above the collecting part 40.
As shown in fig. 4, the silicon rod is horizontally fixed on the clamping portion 20, the clamping portion 20 includes the apex 21 that both ends set up, the apex head that is connected by the fixing clip axle 22 is equipped with in apex 21 both sides, the cooperation of the terminal surface central origin of apex head 21 and silicon rod, the purpose is the levelness that guarantees the silicon rod and place, and then can guarantee at the in-process of evolution silicon rod, both sides counterpoint face all is on a parallel with the central axis of silicon rod length, and then can guarantee the planar roughness of the side of the square rod after the cutting, after a counterpoint face processing is accomplished, rethread control fixing clip axle 22 rotates and then makes apex 21 drive the silicon rod and rotate 90 degrees, make the silicon rod not by cutting plane and cutting portion 30 counterpoint setting, prepare to carry out processing on next step.
As shown in fig. 1 and 4, the cutting part 30 includes a set of symmetrically disposed lead screws 31 capable of vertically moving up and down and guide wheels 32 for winding diamond wires and fixing the diamond wires, wherein the lead screws 31 are vertically fixed on the top of the cutting chamber 10, each lead screw 31 is provided with a guide wheel 32, and the guide wheels 32 are fixedly mounted on one side of the lead screws 31 close to the collecting part 40. The lead screw 31 is symmetrically arranged outside two ends of the silicon rod, namely, outside two sides of the silicon rod in the length direction, as shown in fig. 4, the guide wheel 32 is fixedly arranged on one side of the lead screw 31 close to the silicon rod and is perpendicular to the lead screw 31, the guide wheel 32 and the silicon rod in the length direction are arranged in parallel, the diamond wire is horizontally wound on the guide wheel 32, namely, the axis of the guide wheel 32 is perpendicular to the diamond wire, and the guide wheel and the diamond wire are fixedly arranged and fixed in the whole cutting process. Two lead screws 31 on the same side of each group are driven by an external synchronous motor (not shown), namely, the four lead screws 31 on the two sides can synchronously drive the guide wheel 32 and the diamond wire to move downwards or upwards, and the lead screws 31 can be any commercially available lead screws, so long as the requirements of strength and fixed installation can be met. The outer wall of the circular silicon rod is provided with four edge lines, namely four crystal lines, and the silicon rod with any diameter is cut by starting to enter a cutter along the position of the crystal line and finishing cutting by exiting the cutter from the position of another crystal line right below the same side. After the silicon rod is horizontally placed stably, when the first group of alignment side faces of the silicon rod begin to be cut, the synchronous motor controls the screw rod 31 to move downwards, so that the guide wheel 32 and the diamond wire are driven to vertically move downwards along the length outer wall of the silicon rod, the diamond wire is vertically cut downwards along the length directions of two crystal wires on two sides above the silicon rod and on the same horizontal position, the cutting is started from the upper crystal wire, the cutting is finished from the lower crystal wire, and then the cutting of the group of alignment side faces is completed. After cutting, the edge skin material is separated from the silicon rod, and the edge skin material falls along with the self weight. Then the screw 31 is controlled to lift and retract to the initial position, the fixing clamp shaft 22 is rotated to drive the silicon rod to rotate 90 degrees, the other group of uncut alignment side surfaces are arranged at positions which are perpendicular to and right below the diamond wires, and the group of alignment side surfaces is prepared for cutting. And then the screw rod 31 is controlled to start to move downwards, so that the guide wheel 32 drives the diamond wire to start cutting until the cutting of the group of alignment side surfaces is completed, the cutting from the silicon rod to the square rod is further completed, the cut flaw-piece material falls into the collecting part 40, and the cutting process is not repeated.
As shown in fig. 1, the collecting portion 40 includes a guiding section 41, a placing section 42, a blocking section 43 and a connecting section 44, wherein the guiding section 41, the placing section 42 and the blocking section 43 together enclose a groove with an outward opening for collecting the edge skin material cut off from the silicon rod; the guiding sections 41 on both sides are connected by the connecting section 44, so that the collecting parts 40 on both sides are connected into a whole, and the stable fixation of the collecting parts 40 on both sides is ensured. Specifically, the guiding section 41 is disposed near one side of the cutting part 30, the blocking section 43 is disposed far away from one side of the cutting part 30, the placing section 42 is disposed between the guiding section 41 and the blocking section 43, and the connecting section 44 is fixedly disposed on one side of the guiding section 41 far away from the placing section 42 and is horizontally fixed on a platform below the cutting chamber 10. In the present embodiment, the guiding section 41, the placing section 42, the blocking section 43 and the connecting section 44 are all of a planar iron plate structure, and are fixedly welded to each other and are all fixedly welded to a platform below the cutting chamber 10. On the cross section of the collecting part 40, the guiding section 41 is obliquely arranged towards the central axis position of the silicon rod, the placing section 42 is horizontally arranged, and the included angle between the guiding section 41 and the placing section 42 is an obtuse angle. The offcut is a monoblock, falls through self weight, falls to guide section 41 earlier and then falls into through guide section 41 and places the section 42 in, and the setting of blockking section 43 makes the offcut place in collection portion 40 and prevents in it is thrown away or collapses collection portion 40.
Furthermore, the included angle α between the guiding section 41 and the placing section 42 is 110-135 °, and if the included angle α is smaller than 110 °, the downward sliding speed of the edge skin material on the guiding section 41 is fast, and the edge skin material is accelerated to slide downward by the self gravity and the impact force of the downward sliding, and impacts the placing section 42, so that the risk of crushing the edge skin material is increased. If the angle of the included angle α is greater than 135 °, the downward sliding speed of the edge leather is slow, which not only easily accumulates on the guiding section 41, but also affects the duration of monitoring the edge leather by the monitoring portion 50, and further affects the time control of the subsequent processing operation, and preferably, the angle of the included angle α between the guiding section 41 and the placing section 42 is 120 °.
Furthermore, the blocking section 43 is fixed on a side surface of the placing section 42 away from the guiding section 41, and the blocking section 43 can be fixedly connected perpendicular to the placing section 42, as shown in fig. 1; or may be disposed to be inclined outward with respect to the placing section 42, as shown in fig. 5, and the angle β between the blocking section 43 and the placing section 42 is 90-120 °. The height of the blocking section 43 is not less than 2/3 of the height of the guide section 42 regardless of whether the blocking section 43 is vertically or obliquely disposed. The purpose is to prevent the offcut of the silicon rod from flying out of the collecting part 40 and ensure the safety of the offcut. The horizontal width of the connecting section 44 is not larger than the end face width of the square rod, so that the cut-off flaw-piece materials are prevented from directly falling onto the connecting section 44 when falling and then rebounding onto the guide section 41, and the risk of being crushed is increased by the flaw-piece materials.
Further, as shown in fig. 1 and 5, at least the inner sides of the guiding section 41 and the placing section 42 are provided with elastic pads 45, preferably, the elastic pads 45 are rubber pads, and the elastic pads 45 are respectively matched with the structures of the guiding section 41 and the placing section 42. The setting up of cushion 45 reducible limit cladding gliding impact force and with guide section 41, place the frictional force of section 42 place face, further reduce the risk that the limit cladding is smashed, guarantee the whole completeness of limit cladding, the follow-up collection of being convenient for is categorised, and improves follow-up categorised time, practices thrift man-hour, improves work efficiency, reduction in production cost. Thereby improving the purity of the leftover leather material used in subsequent re-feeding and reducing the metal impurities of the leftover leather material to the maximum extent. In addition, also can fix one deck cushion 45 on the both ends side of collection portion 40 and the inside wall that blocks section 43, as shown in fig. 6 and 7, can prevent that the edge cladding from colliding with or direct contact with collection portion 40 both ends lateral wall and block section 43, avoid having iron impurity to glue on the edge cladding, guarantee the purity of edge cladding.
As shown in fig. 1 to 4, the monitoring part 50 comprises a processor 51, a plurality of infrared transmitters 52 or infrared receivers 53 arranged on the side wall of the cutting chamber 10, and an infrared receiver 53 or infrared transmitter 52 correspondingly arranged on the collecting part 40, wherein the processor 51 is in signal connection with the infrared receiver 53, and the infrared receiver 53 or infrared transmitter 52 arranged on the collecting part 40 is positioned on one side of the guide section 41 close to the silicon rod. Specifically, the processor 51 is provided on the inside of the control panel 54 outside the cutting chamber 10, while a warning lamp is provided on the control panel 54, with which the processor 51 is electrically connected. The inner side wall of the cutting chamber 10 is provided with a mounting frame 55, the mounting frame 55 is obliquely aligned with the guide section 41, the mounting frame 55 is provided with an infrared transmitter 52 or an infrared receiver 53, and correspondingly, one side of the guide section 41 is provided with a groove 46 for fixedly placing the infrared receiver 53 or the infrared transmitter 52. That is, if the infrared transmitter 52 is mounted on the mounting bracket 55, the infrared receiver 53 is mounted in the recess 46; if infrared receiver 53 is mounted on both mounting brackets 55, then infrared emitter 52 is mounted in recess 46. Although each set of infrared receivers 53 or infrared emitters 52 on the mounting frame 55 and the grooves 46 is interchangeable, the positions of the infrared receivers 53 or infrared emitters 52 placed on both sides of the silicon rod are identical and fixed, i.e. the same type of infrared receivers 53 or infrared emitters 52 are fixed on both sides of the grooves 46. The groove 46 is perpendicular to the inclined plane of the guiding section 41, and the groove 46 is in a strip-shaped structure and penetrates through the elastic pad 45, so that the infrared receiver 53 or the infrared transmitter 52 arranged in the groove 46 is prevented from being blocked from working and sending out an error signal to the processor 51. Accordingly, the mounting bracket 55 is fixed to the inner sidewall of the cutting chamber 10 at a position side by side with the groove 46, and the mounting bracket 55 is not particularly limited, and the infrared emitter 52 or the infrared receiver 53 is omitted as long as it can be fixed. In this embodiment, three sets of infrared emitters 52 or infrared receivers 53 are provided, which are respectively located at the center of the guide section 41 in the length direction and near the two ends of the guide section 41 in the length direction, so as to ensure that at least when the edge cover material falls, no matter which position the infrared emitter 52 or infrared receiver 53 passes, whether the edge cover material passes through can be monitored.
The output end of the infrared emitter 52 is connected with the input end of the infrared receiver 53, the output end of the infrared receiver 53 is connected with the input end of the processor 51, and the output end of the processor 51 is respectively connected with the input ends of the infrared emitter 52 and the alarm lamp.
Taking the example of mounting the infrared emitter 52 on the mounting frame 55 and the infrared receiver 53 mounted in the groove 46 as an example, as shown in fig. 1, in the cutting process, each time a group of edge coatings is cut by the diamond wire, the edge coatings and the silicon rods are separated and fall off, the edge coatings firstly fall to the upper section of the guide section 41, and then turn over and roll down through the groove 46. When the flaw-piece material passes through the infrared receiver 53 arranged in the groove 46, the infrared receiver 53, the flaw-piece material and the infrared emitter 52 are on the same axis, that is, the flaw-piece material is positioned between the infrared emitter 52 and the infrared receiver 53, the flaw-piece material blocks the infrared ray emitted from the infrared emitter 52 to the infrared receiver 53, so that the infrared light path between the infrared emitter 52 and the infrared receiver 53 is blocked, the infrared receiver 53 cannot receive the infrared light path, the infrared receiver 53 sends out information that the infrared light path is blocked to the processor 51, the processor 51 receives the blocking information and knows that the flaw-piece material reaches the guide section 41 when the blocked information occurs, that is, the flaw-piece material is completely separated from the silicon rod, the processor 51 sends the processed data to the alarm on the control panel 54, and then the person knows that the first cut is completed, the next cutting operation can be performed by operating the button on the control panel 54 to make the lead screw 31 drive the wire guide wheel 32 and the diamond wire to move upward, rotating the fixing clamp shaft 22 to make the tip 21 and the silicon rod rotate together by 90 °, and then starting the next cutting operation. The mounting frame 55, the groove 46, the processor 51, the infrared emitter 52, the infrared receiver 53, the control panel 54 and the alarm are matched with each other, the flaw-piece material and the silicon rod can be monitored to fall off completely, the advantage of timely monitoring is achieved, the problem that in the prior art, people need to hear the falling sound of the flaw-piece material and then confirm the falling process of the flaw-piece material through visual inspection of the window of the cutting chamber 10 is solved, the method not only improves the accuracy of judging the falling of the flaw-piece material, but also can reduce the labor intensity of the people, timely withdraw the screw 31, continue to perform the cutting work of the next cut, further shorten the middle delay time, improve the cutting efficiency, increase the output of equipment and further improve the working efficiency.
When the mounting frame 55 is provided with the infrared receiver 53 and the recess 46 is provided with the infrared emitter 52, the operation principle of the monitoring part 50 is the same as that described above, and the detailed description thereof is omitted.
The utility model discloses cutting device is particularly useful for the processing of the single crystal silicon rod of jumbo size diameter, and the dedicated collection portion 40 of design is difficult for the breakage when guaranteeing that the boundary leather material is collected, guarantees its integrality, and the follow-up classified collection of being convenient for practices thrift process time, reduces extravagantly. Meanwhile, the monitoring part 50 is used for monitoring the falling edge leather, so that the cutting part 30 is timely retracted to the initial cutting position to prepare the next procedure, and the cutting efficiency is improved.
A control method of a large-size single crystal silicon rod cutting device adopts the cutting device, and comprises the following steps:
the first step is as follows: the silicon rod is horizontally fixed on the clamping portion 20.
Specifically, the silicon rod is horizontally placed on the clamping portion 20 of the cutting chamber 10, and the vertex head 21 on the clamping portion 20 is matched with the center origin of the end surface of the silicon rod, so that the levelness of the silicon rod placement is ensured. After the silicon rod is fixedly installed, the fixing clamping shaft 22 is adjusted to enable the silicon rod to rotate and enable the crystal line on the outer wall of the silicon rod to be vertically aligned with the diamond line up and down, and therefore the crystal line is located right below the diamond line.
The second step is that: and controlling the cutting part 30 to cut the outer walls of the cutting part 30 along the length direction of the silicon rod.
After the silicon rod is horizontally placed stably, when the first group of alignment side faces of the silicon rod begin to be cut, the synchronous motor controls the screw rod 31 to move downwards, so that the guide wheel 32 and the diamond wire are driven to vertically move downwards along the length outer wall of the silicon rod, the diamond wire is vertically cut downwards along the length directions of two crystal wires on two sides above the silicon rod and on the same horizontal position, line cutting processing is carried out according to set processing parameters, the crystal wires above the silicon rod begin to enter the cutter for cutting, and then the crystal wires below the silicon rod begin to come out of the cutter for cutting, so that the cutting of the first group of alignment side.
The second step is that: the cut edge skin material of the silicon rod is collected by the collecting part 40.
The offcut is a monoblock, falls through self weight, falls to the cushion 45 who is located the guide section 41 top earlier, again through the guide section 41 fall place the section 42 top in the cushion 45, block the setting of section 43 and make the offcut put in collection portion 40 and prevent it by being thrown away or break out in collection portion 40.
The third step: when the monitoring part 50 detects that the trimmed skin of the silicon rod falls to the guide section 41, the cutting part 30 starts to retract to the initial position during cutting.
In the cutting process, after a group of edge skin materials are cut by the diamond wire, the edge skin materials and the silicon rod are separated and fall off, the edge skin materials firstly fall to the upper section part of the guide section 41 and then downwards overturn and roll down through the groove 46. When the flaw-piece material passes through the infrared receiver 53 arranged in the groove 46, the infrared receiver 53, the flaw-piece material and the infrared emitter 52 are on the same axis, that is, the flaw-piece material is positioned between the infrared emitter 52 and the infrared receiver 53, the flaw-piece material blocks the infrared ray emitted from the infrared emitter 52 to the infrared receiver 53, so that the infrared light path between the infrared emitter 52 and the infrared receiver 53 is blocked, the infrared receiver 53 cannot receive the infrared light path, the infrared receiver 53 sends out information that the infrared light path is blocked to the processor 51, the processor 51 receives the blocking information and knows that the flaw-piece material reaches the guide section 41 when the blocked information occurs, that is, the flaw-piece material is completely separated from the silicon rod, the processor 51 sends the processed data to the alarm on the control panel 54, and then the person knows that the first cut is completed, the next cutting operation can be carried out.
The fourth step: and rotating the silicon rod for 90 degrees, and cutting the next knife.
Specifically, when the person sees the alarm of the alarm, the person can operate the buttons on the control panel 54 to make the lead screw 31 drive the wire guide wheel 32 and the diamond wire to move upwards together, then rotate the fixing clamp shaft 22 to make the top point 21 and the silicon rod rotate together for 90 degrees, and then start to perform the cutting operation of the next knife until the cutting operation is finished. The process of cutting the silicon rod and the process of collecting the offcut are as described in the second and third steps, and will not be described in detail herein.
When the worker sees the alarm again to give an alarm, which indicates that the square bar is processed, the worker can operate the control panel 54, so that the lead screw 31 drives the guide wheel 32 and the diamond wire to move upwards and retract to the initial position, and then the machine stops running.
Adopt the utility model discloses a control method at first, improves the complete collection of boundary leather material, reduces the risk that the boundary leather material is smashed, and the follow-up collection of being convenient for is categorised, and improves follow-up categorised time, practices thrift man-hour, improves work efficiency, reduction in production cost. Secondly, the purity of the leftover leather material used in subsequent re-feeding is improved, and the metal impurities of the leftover leather material are reduced to the maximum extent. And thirdly, the accuracy of judging the cutting and falling of the edge leather is improved, the labor intensity of personnel can be reduced, the lead screw is withdrawn in time, the cutting work of the next knife is continued, the middle delay time is shortened, the cutting efficiency is improved, the output of equipment is increased, and the working efficiency is further improved.
The embodiments of the present invention have been described in detail, and the description is only for the preferred embodiments of the present invention, and should not be construed as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (11)
1. The large-size silicon single crystal rod cutting device is characterized by comprising a cutting chamber, wherein a clamping part, a cutting part, a collecting part and a monitoring part are arranged in the cutting chamber, and the clamping part is arranged in the middle of the cutting chamber and is horizontally arranged; the cutting parts are arranged on two sides of the clamping part and cut along the height direction of the silicon rod; the collecting part is arranged below and close to the cutting part, and the cutting part and the collecting part are symmetrically arranged relative to the length direction of the silicon rod; the monitoring part is arranged outside the cutting part and above the collecting part.
2. The cutting device for the large-size single crystal silicon rod according to claim 1, wherein the collecting part comprises a guide section, a placing section and a blocking section, and the guide section, the placing section and the blocking section jointly enclose a groove with an opening facing outwards; the guide section is close to the cutting part, the blocking section is far away from the cutting part, and the placing section is arranged between the guide section and the blocking section.
3. The cutting device for the large-size single crystal silicon rod according to claim 2, wherein the guide section is arranged obliquely to the central axis of the silicon rod, the placing section is arranged horizontally, and the included angle between the guide section and the placing section is an obtuse angle.
4. The device as claimed in claim 3, wherein the angle between the guiding section and the placing section is 110-135 °.
5. The cutting device for the large-size single crystal silicon rod according to claim 4, wherein the angle between the guide section and the placing section is 120 degrees.
6. The cutting device for the large-size single crystal silicon rod according to any one of claims 2 to 5, wherein the blocking section is perpendicular to the placing section or is arranged obliquely outwards relative to the placing section; the height of the blocking section is not less than 2/3 of the height of the guiding section.
7. The cutting device for the large-size single crystal silicon rod according to claim 6, wherein the collecting part further comprises a connecting section, the connecting section is connected with the guide sections on two sides, and the connecting section is arranged on one side, away from the placing section, of the guide sections.
8. The cutting device for the large-size single crystal silicon rod according to any one of claims 2 to 5 and 7, wherein at least the inner sides of the guide section and the placing section are provided with elastic pads which are respectively matched with the structures of the guide section and the placing section.
9. The cutting device for the large-size single crystal silicon rod according to claim 8, wherein the cutting part comprises a lead screw and a guide wheel wound with a fixed diamond wire, the lead screw is vertically fixed at the top of the cutting chamber, and the guide wheel is fixedly arranged on one side of the lead screw close to the collecting part; the lead screw drives the guide wheel to vertically move up and down along the outer wall of the length of the silicon rod.
10. The cutting device for the large-size single crystal silicon rod according to any one of claims 2 to 5, 7 and 9, wherein the monitoring part comprises a processor, an infrared transmitter or an infrared receiver arranged on the side wall of the cutting chamber, and an infrared receiver or an infrared transmitter correspondingly arranged on the collecting part, and the processor is in signal connection with the infrared receiver.
11. The apparatus as recited in claim 10, wherein the infrared receiver or the infrared emitter disposed on the collecting portion is located on a side of the guide section adjacent to the silicon rod.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110696211A (en) * | 2019-11-15 | 2020-01-17 | 内蒙古中环光伏材料有限公司 | Large-size monocrystalline silicon rod cutting device and control method |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110696211A (en) * | 2019-11-15 | 2020-01-17 | 内蒙古中环光伏材料有限公司 | Large-size monocrystalline silicon rod cutting device and control method |
CN110696211B (en) * | 2019-11-15 | 2023-03-28 | 内蒙古中环光伏材料有限公司 | Large-size monocrystalline silicon rod cutting device and control method |
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