CN211680759U - High efficiency tubular product welding set - Google Patents
High efficiency tubular product welding set Download PDFInfo
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- CN211680759U CN211680759U CN201922460378.0U CN201922460378U CN211680759U CN 211680759 U CN211680759 U CN 211680759U CN 201922460378 U CN201922460378 U CN 201922460378U CN 211680759 U CN211680759 U CN 211680759U
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Abstract
The utility model relates to a high efficiency tubular product welding set, perpendicular first track and second track have been laid to the upper surface of workstation, and the both ends mirror image of first track is installed clamping part, and clamping part includes installing support and vertical cylinder, and the flexible end of vertical cylinder links to each other with the top die, the tip of installing support is fixed with the lower die corresponding with the top die, be equipped with a plurality of parallel recesses that are used for centre gripping tubular product on the surface that the top die is relative with the lower die, and the length of recess is less than the length of lower die, the lower die slides and sets up in first track, and first horizontal cylinder is installed on the workstation and its flexible end is fixed with the tip of installing support; the hot melting device is arranged in the second track in a sliding mode, a plurality of female dies and male dies are arranged on the two sides of the hot melting device respectively, and the telescopic end of the second transverse cylinder is connected with the hot melting device. This application can weld a plurality of tubular products simultaneously and guaranteed tubular product welded axiality requirement through the clamping part that sets up the mirror image.
Description
Technical Field
The utility model relates to a tubular product processing technology field, concretely relates to high efficiency tubular product welding set.
Background
At present, when processing plastics tubular product, generally adopt manual welding's mode to dock each other two sets of tubular products or tubular product and coupling, then place the bottom of soldered connection with the junction, rotate tubular product or welded connection and weld tubular product, but manual welding has following problem: the work efficiency is lower, and the cost of labor is high, and the product uniformity is relatively poor, to the higher product of tubular product axiality requirement, product quality is difficult to guarantee. Therefore, a pipe welding device with high welding efficiency and good welding consistency of products is urgently needed to be developed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to tubular product welded inefficiency among the prior art, with high costs, the poor problem of product uniformity provides a high efficiency tubular product welding set.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a high-efficiency pipe welding device comprises a workbench located in a horizontal plane, and is characterized in that a first rail and a second rail which are vertical to each other are paved on the upper surface of the workbench, clamping parts are installed at two ends of the first rail in a mirror image mode, each clamping part comprises an installation support and a longitudinal cylinder fixed on the installation support, the telescopic end of each longitudinal cylinder is connected with an upper pressing die, a lower pressing die corresponding to the upper pressing die is fixed at the end of the installation support, a plurality of parallel grooves used for clamping pipes are formed in the surfaces, opposite to the upper pressing die and the lower pressing die, of the upper pressing die, the length of each groove is smaller than that of the lower pressing die or the upper pressing die, the lower pressing die is arranged in the first rail in a sliding mode, a first transverse cylinder is installed on the workbench, and the telescopic end of the first transverse cylinder is fixed with the end; the horizontal cylinder of second is installed on the workstation and its flexible end is connected with the hot melt ware, the gliding setting of hot melt ware is in the second track, the both sides of hot melt ware are equipped with a plurality of dies and terrace die respectively, install the switch with vertical cylinder, first horizontal cylinder and the horizontal cylinder communication connection of second on the workstation.
The utility model has the advantages that: the coaxiality requirement of the pipe welding can be guaranteed by arranging the clamping parts in the mirror images, and the pipe welding consistency is guaranteed; the upper pressing die and the lower pressing die are provided with the plurality of parallel grooves, so that a plurality of pipes can be welded at the same time, and the working efficiency of pipe welding is improved; the length of the groove can be set according to the length of the welded pipe or the pipe joint, and the length of the groove is smaller than that of the lower pressing die or the upper pressing die, so that the pipe can be prevented from sliding on the pressing die during welding, and the welding firmness of the pipe is ensured; the cylinder is controlled to work through the switch, so that the pipe is clamped and welded, and the operation is simple.
On the basis of the technical scheme, the utility model discloses a reach the convenience of use and the stability of equipment, can also make following improvement to foretell technical scheme:
furthermore, a slide rail is arranged on the mounting support, and the upper pressing die is clamped in the slide rail. Go up the moulding-die joint in the slide rail, can make the moulding-die process of pushing down more smooth and easy, improved the efficiency of centre gripping tubular product.
Further, the length of recess equals the length of die down, the die down is fixed on spacing seat, spacing seat joint is in first track, and the tip of spacing seat is equipped with spacing piece. The lower pressing die is arranged on the limiting seat, so that the firmness of the lower pressing die is improved, and the position of the limiting piece can be set according to the length of the pipe.
Furthermore, at least one slot is arranged on the limiting seat, and the limiting piece is inserted in the slot. The positions and the number of the slots can be set according to the length of the pipes to be welded, so that the pipes with different lengths can be welded, and the universality of the welding device is improved.
Further, the width of the limiting sheet is smaller than that of the limiting seat. The limiting pieces can be inserted into different slots in a staggered mode according to requirements, pipes with different lengths can be welded simultaneously, and working efficiency is improved.
Further, a limiting plate for limiting the stroke of the hot melt device is mounted on the workbench between the two clamping parts, and a U-shaped groove is formed in the upper end of the limiting plate. The limit plate can limit the stroke of the hot melting device to be no more than the required range, so that the pipe or the pipe joint can be conveniently inserted into the female die or the male die of the hot melting device, the U-shaped groove is arranged to avoid the shaking of the hot melting device, the pipe is prevented from being deformed during heating due to the shaking, and the welding quality is improved.
Further, the workbench is T-shaped. The T-shaped working table is consistent with the stroke of the clamping part and the heater, so that the processing cost is saved, and the carrying is convenient.
The upper pressing die is L-shaped, T-shaped or straight. The upper pressing die is arranged in an L shape or a T shape, so that the strength of the upper pressing die can be increased, and the stroke of the longitudinal cylinder can be reduced; the upper die is arranged in a straight line shape, so that the processing cost of the upper die can be reduced.
Drawings
FIG. 1 is a schematic structural view of the high-efficiency pipe welding device of the present invention;
FIG. 2 is a schematic view of a structure of mounting a lower press mold on a fixed limit seat;
FIG. 3 is a schematic view of one of the clamping members mounted above the first rail;
fig. 4 is a schematic structural view of the pipe and the pipe joint when heated.
The reference numbers are recorded as follows: the hot-melt device comprises a workbench 1, a first rail 2, a second rail 3, a mounting bracket 4, a sliding rail 4-1, a longitudinal cylinder 5, an upper pressing die 6, a lower pressing die 7, a groove 8, a first transverse cylinder 9, a hot-melt device 10, a female die 11, a male die 12, a second transverse cylinder 13, a limiting seat 14, a limiting sheet 14-1, a slot 14-2, a limiting plate 15, a switch 16, a pipe 17 and a pipe joint 18.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 4, a high efficiency pipe welding apparatus includes a table 1 located in a horizontal plane, it is characterized in that a first rail 2 and a second rail 3 which are vertical to each other are laid on the upper surface of the workbench 1, clamping parts are arranged at two ends of the first track 2 in a mirror image mode, each clamping part comprises a mounting bracket 4 and a longitudinal cylinder 5 fixed on the mounting bracket 4, the telescopic end of the longitudinal cylinder 5 is connected with an upper pressing die 6, the end part of the mounting bracket 4 is fixed with a lower pressing die 7 corresponding to the upper pressing die 6, the surface of the upper die 6 opposite to the lower die 7 is provided with a plurality of parallel grooves 8 for clamping the pipe 17, the length of the groove 8 is smaller than that of the lower pressing die 7 or the upper pressing die 6, the lower pressing die 7 is arranged in the first track 2 in a sliding mode, the first transverse cylinder 9 is installed on the workbench 1, and the telescopic end of the first transverse cylinder is fixed with the end portion of the installation support 4; the horizontal cylinder 13 of second is installed on workstation 1 and its flexible end is connected with hot melt ware 10, the gliding setting of hot melt ware 10 is in second track 3, the both sides of hot melt ware 10 are equipped with a plurality of dies 11 and terrace die 12 respectively, install vertical cylinder 5, first horizontal cylinder 9 and the horizontal cylinder 13 communication connection's of second switch 16 on the workstation 1. The clamping member may be disposed at a side or above the first rail 2 according to a requirement of a use space.
The mounting bracket 4 is provided with a slide rail 4-1, and the upper pressing die 6 is clamped in the slide rail 4-1. The section of the slide rail 4-1 can be I-shaped, and the upper pressing die 6 is provided with a clamping groove corresponding to the upper pressing die.
The length of the groove 8 is equal to that of the lower pressing die 7, the lower pressing die 7 is fixed on the limiting seat 14, the limiting seat 14 is clamped in the first rail 2, and the end of the limiting seat 14 is provided with a limiting piece 14-1. The length and the depth of the groove 8 can be set according to the length and the diameter of a pipe 17 or a pipe joint 18 to be welded, the limiting piece 14-1 can be fixed on the limiting seat 14 through welding or bolts, and the limiting seat 14 and the limiting piece 14-1 can also adopt an integrated structure.
The limiting seat 14 is provided with at least one slot 14-2, and the limiting sheet 14-1 is inserted into the slot 14-2. The position of the limiting sheet 14-1 is set according to the length of the pipe 17 to be welded.
The width of the limiting sheet 14-1 is smaller than that of the limiting seat 4.
A limiting plate 15 for limiting the stroke of the hot melt device 10 is mounted on the workbench 1 between the two clamping parts, and a U-shaped groove is formed in the upper end of the limiting plate 15. Snapping the head of the heat melter 10 into the U-shaped channel limits the travel of the heat melter 10 and prevents the heat melter 10 from rattling.
The workbench 1 is T-shaped.
The upper pressing die 6 is L-shaped, T-shaped or straight.
The working process of the utility model is as follows: placing a pipe 17 or a pipe joint 18 to be welded in the groove 8, pressing a switch 16, pushing the upper pressing die 6 to move downwards by the telescopic end of the longitudinal cylinder 5 to be matched with the lower pressing die 7 to clamp the pipe 17 or the pipe joint 18, pushing the hot melter 10 to be clamped on the limiting plate 15 by the second transverse cylinder 13, pushing the upper pressing die 6 and the lower pressing die 7 to move inwards by the telescopic end of the first transverse cylinder 9, inserting the pipe 17 or the pipe joint 18 into the female die 11 and the male die 12 respectively to heat, after about 5-8 seconds, driving the upper pressing die 6, the lower pressing die 7 and the clamped pipe 17 or pipe joint 18 to return to an initial position by the first transverse cylinder 9, driving the hot melter 10 to return to the initial position by the second transverse cylinder 13, pushing the upper pressing die 6, the lower pressing die 7 and the clamped pipe 17 or pipe joint 18 inwards by the first transverse cylinder 9, starting to bond the pipe 17 and the pipe joint 18 after butt joint, after about 8 seconds of welding, the vertical cylinder 5 drives the upper pressing die 6 to move upwards for resetting, the first transverse cylinder 9 moves outwards and returns to the initial position, and the workpiece is taken out and welded.
The longitudinal cylinder, the first transverse cylinder and the second transverse cylinder can be fixed on the mounting bracket or the workbench through bolts and the like, and when the hot melting device works, gas with certain pressure is introduced into the cylinders to electrify the hot melting device, so that the hot melting device can be realized by adopting the prior art, and the hot melting device is not shown in the figure.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (8)
1. A high-efficiency pipe welding device comprises a workbench (1) positioned in a horizontal plane, and is characterized in that a first rail (2) and a second rail (3) which are vertical to each other are paved on the upper surface of the workbench (1), clamping parts are installed at two ends of the first rail (2) in a mirror image mode and comprise a mounting bracket (4) and a longitudinal cylinder (5) fixed on the mounting bracket (4), the telescopic end of the longitudinal cylinder (5) is connected with an upper pressing die (6), a lower pressing die (7) corresponding to the upper pressing die (6) is fixed at the end of the mounting bracket (4), a plurality of parallel grooves (8) used for clamping pipes (17) are formed in the surface, opposite to the lower pressing die (7), of the upper pressing die (6), and the length of each groove (8) is smaller than that of the lower pressing die (7) or that of the upper pressing die (6), the lower pressing die (7) is arranged in the first track (2) in a sliding mode, the first transverse cylinder (9) is installed on the workbench (1), and the telescopic end of the first transverse cylinder is fixed with the end portion of the installation support (4); the horizontal cylinder of second (13) is installed on workstation (1) and its flexible end is connected with hot melt ware (10), hot melt ware (10) slide to be set up in second track (3), the both sides of hot melt ware (10) are equipped with a plurality of die (11) and terrace die (12) respectively, install on workstation (1) with vertical cylinder (5), first horizontal cylinder (9) and the horizontal cylinder of second (13) communication connection's switch (16).
2. The high-efficiency pipe welding device according to claim 1, wherein a sliding rail (4-1) is arranged on the mounting bracket (4), and the upper pressing die (6) is clamped in the sliding rail (4-1).
3. The high-efficiency pipe welding device according to claim 1, wherein the length of the groove (8) is equal to that of the lower pressing die (7), the lower pressing die (7) is fixed on a limiting seat (14), the limiting seat (14) is clamped in the first rail (2), and a limiting sheet (14-1) is arranged at the end part of the limiting seat (14).
4. The high-efficiency pipe welding device according to claim 3, wherein the limiting seat (14) is provided with at least one slot (14-2), and the limiting sheet (14-1) is inserted into the slot (14-2).
5. The high-efficiency pipe welding device according to claim 4, wherein the width of the limiting sheet (14-1) is smaller than that of the limiting seat (14).
6. The high-efficiency pipe welding device according to claim 1, wherein a limiting plate (15) for limiting the stroke of the hot melter (10) is mounted on the workbench (1) between the two clamping components, and the upper end of the limiting plate (15) is provided with a U-shaped groove.
7. The high efficiency pipe welding device according to claim 1, characterized in that the work bench (1) is T-shaped.
8. The high efficiency pipe welding apparatus according to claim 1, wherein said upper die (6) is L-shaped, T-shaped or in-line shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922460378.0U CN211680759U (en) | 2019-12-31 | 2019-12-31 | High efficiency tubular product welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922460378.0U CN211680759U (en) | 2019-12-31 | 2019-12-31 | High efficiency tubular product welding set |
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| Publication Number | Publication Date |
|---|---|
| CN211680759U true CN211680759U (en) | 2020-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922460378.0U Active CN211680759U (en) | 2019-12-31 | 2019-12-31 | High efficiency tubular product welding set |
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| CN (1) | CN211680759U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023005019A1 (en) * | 2021-07-27 | 2023-02-02 | 南京蹑波物联网科技有限公司 | Special-shaped steel pipe welding device |
-
2019
- 2019-12-31 CN CN201922460378.0U patent/CN211680759U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023005019A1 (en) * | 2021-07-27 | 2023-02-02 | 南京蹑波物联网科技有限公司 | Special-shaped steel pipe welding device |
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| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 265400 88 Jinlong Road, Zhaoyuan City, Yantai City, Shandong Province Patentee after: Shandong Jinchao New Building Materials Co.,Ltd. Address before: 265400 88 Jinlong Road, Zhaoyuan City, Yantai City, Shandong Province Patentee before: SHANDONG GOLDEN-TIDE NEW BUILDING MATERIAL CO.,LTD. |
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| CP01 | Change in the name or title of a patent holder |