CN211680644U - Concave-convex edge thin material shell welding system - Google Patents
Concave-convex edge thin material shell welding system Download PDFInfo
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- CN211680644U CN211680644U CN202020108588.3U CN202020108588U CN211680644U CN 211680644 U CN211680644 U CN 211680644U CN 202020108588 U CN202020108588 U CN 202020108588U CN 211680644 U CN211680644 U CN 211680644U
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Abstract
The utility model discloses a thin material casing welding system in concave-convex edge, including setting up the welding equipment at first welding set support and second welding set support, be equipped with the casing between first welding set support and the second welding set support and snatch the mechanism, the one end activity that is close to the casing and snatchs the mechanism is provided with first pneumatic fixture, it is provided with second pneumatic fixture to keep away from first pneumatic fixture one end mirror image, first pneumatic fixture one end is provided with first pneumatic fixture push mechanism, second pneumatic fixture one end is provided with second pneumatic fixture push mechanism, the bottom difference first welding set support push mechanism of fixed connection and second welding set support push mechanism of first welding set support and second welding set support, be used for driving first welding set support and second welding set support respectively and remove. The system can realize automatic material taking, automatic blanking, automatic fixing and automatic welding of the concave-convex side shell, does not need manual participation in the whole process, and ensures the product quality.
Description
Technical Field
The utility model relates to a welding field, in particular to unsmooth limit thin material casing welding system.
Background
At present, most of traditional welding of concave-convex edge thin material shells adopts a manual mode for welding, when thin material shells with different lengths are welded, the thin material shells are generally moved in a manual carrying mode, the thin material shells are likely to deform due to falling of the thin material shells in the moving process, when the concave-convex edge thin material shells are welded, the upper and lower thin material shells need to be fixed, the thin material shells are generally fixed manually, a welding gun is held manually to weld the concave-convex edge thin material shells, after one side is welded, the other side is welded by manually rotating the direction of the thin material shells, so that the upper and lower thin material shells are easy to misplace in the rotating process, the automation degree is low, the welding quality cannot be guaranteed, and in the welding process, strong light generated by welding and pungent smell generated can generate bad influence on the health of staff, and the labor intensity is high, the welding effect is different from the front and the back, and the production requirement can not be met better.
SUMMERY OF THE UTILITY MODEL
Based on this, in order to solve an at least defect that above-mentioned prior art exists, the utility model aims at providing a get material, automatic blanking, automatic fixed and automatic weld's an unsmooth limit thin material casing welding system to the automation of unsmooth limit casing, whole journey need not artifical the participation, has guaranteed product quality.
The application discloses the following technical scheme:
on one hand, the concave-convex edge thin material shell welding system comprises a horizontally arranged equipment frame, wherein a welding area is arranged on the equipment frame, a first welding device bracket and a second welding device bracket are respectively arranged on the left side and the right side of the welding area, and the first welding device bracket and the second welding device bracket are arranged on the equipment frame in a sliding mode;
the upper end and the lower end of the first welding device bracket and the second welding device bracket are provided with welding devices for welding the concave-convex edge thin material shell;
a convex edge shell storage area is arranged on one side of the first welding device support, a concave edge shell storage area is arranged on one side of the second welding device support, and a shell grabbing mechanism is arranged between the concave edge shell storage area and the convex edge shell storage area and used for grabbing thin shell bodies in the concave edge shell storage area and the convex edge shell storage area and moving the thin shell bodies to the welding area for welding;
a first pneumatic clamp is movably arranged at one end close to the shell grabbing mechanism, a second pneumatic clamp is arranged at one end far away from the first pneumatic clamp in a mirror image mode, the first pneumatic clamp and the second pneumatic clamp are used for fixing a concave edge thin material shell and a shell assembly formed by overlapping the concave edge thin material shell and a convex edge thin material shell in a welding area, a first pneumatic clamp pushing mechanism is arranged at one end of the first pneumatic clamp and used for pushing the first pneumatic clamp, and a second pneumatic clamp pushing mechanism is arranged at one end of the second pneumatic clamp and used for pushing the second pneumatic clamp;
the bottom of the first welding device support and the bottom of the second welding device support are respectively and fixedly connected with a first welding device support pushing mechanism and a second welding device support pushing mechanism and are respectively used for driving the first welding device support and the second welding device support to move left and right so as to change the position of the welding device, weld the concave-convex edge thin material shell and fix the concave-convex edge thin material shell.
In a possible embodiment, the upper and lower inner surfaces of the first welding device bracket are fixedly connected with a first welding device lifting mechanism and a second welding device lifting mechanism respectively, and the first welding device lifting mechanism and the second welding device lifting mechanism are used for driving the welding device to move up and down to weld the concave-convex edge thin material shell.
In a possible embodiment, the upper and lower inner surfaces of the second welding device bracket are respectively and fixedly connected with a third welding device lifting mechanism and a fourth welding device lifting mechanism for driving the welding device to move up and down to weld the concave-convex edge thin material shell.
In a possible embodiment, the first welding device support and the second welding device support are respectively provided with at least one fixing through hole at the upper end and the lower end for installing the first welding device lifting mechanism, the second welding device lifting mechanism, the third welding device lifting mechanism and the fourth welding device lifting mechanism.
In a possible embodiment, the first welding device lifting mechanism, the second welding device lifting mechanism, the third welding device lifting mechanism and the fourth welding device lifting mechanism are respectively connected with a welding device for adjusting the height of the welding device for welding the concave-convex edge thin material shell.
In a possible embodiment, the front end of the shell grabbing mechanism is provided with a sucker for sucking the thin shell.
In a possible implementation mode, the shell grabbing mechanism further comprises a telescopic rod movably connected and used for adjusting the contact distance between the sucker and the concave-convex edge thin material shells in different shapes to perform more effective adsorption.
In a possible embodiment, the suction cup is fixedly connected to the telescopic rod.
In a possible embodiment, the housing grabbing mechanism, the first pneumatic fixture pushing mechanism, the second pneumatic fixture pushing mechanism, the first welding device bracket pushing mechanism, the second welding device bracket pushing mechanism, the first welding device lifting mechanism, the second welding device lifting mechanism, the third welding device lifting mechanism and the fourth welding device lifting mechanism are all electrically connected with the PCL controller.
In a possible implementation manner, at least one limiting plate is welded to the front ends of the first pneumatic clamp, the second pneumatic clamp, the first welding device support and the second welding device support respectively, and is used for fixing the concave-convex edge thin material shell.
The application discloses, have following beneficial effect:
1. the automatic feeding and the automatic discharging of the thin shell can be realized, and the shell with different shapes can be flexibly sucked;
2. the welding fixture can replace manual work to quickly fix a shell to be welded, can realize automatic spot welding, is controlled by a PLC in the whole process, does not need manual work in the whole process, and has higher production speed than the traditional manual operation; the welded product quality is more stable than the traditional manual operation.
Drawings
The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining and illustrating the present application and should not be construed as limiting the scope of the present application.
FIG. 1 is a schematic illustration of a three-dimensional configuration of a concavo-convex edge thin material shell welding system as disclosed herein;
FIG. 2 is a partial schematic view of a three-dimensional configuration of a concavo-convex edge thin stock welding system as disclosed herein from another perspective;
FIG. 3 is a partial schematic view of a second pneumatic clamp assembly of a concavo-convex edge thin stock enclosure welding system as disclosed herein;
FIG. 4 is a partial schematic view of the position of a travel switch of a concavo-convex edge thin material shell welding system as disclosed herein;
reference numerals: 1-a finished product storage area, 2-a limiting plate, 3-a second welding device bracket pushing mechanism, 4-a concave-edged shell storage area, 5-a through hole, 6-a second welding device bracket, 7-an equipment rack, 8-a fourth welding device lifting mechanism, 9-a third welding device lifting mechanism, 10-a welding area, 11-a second pneumatic clamp base, 12-a second pneumatic clamp pushing mechanism, 13-a second piston rod, 14-a second pneumatic clamp supporting plate, 15-a first pneumatic clamp, 16-a welding device, 17-a first welding device lifting mechanism, 18-a first welding device bracket, 19-a convex-edged shell storage area, 20-a suction cup, 21-a travel switch, 22-a telescopic rod, 23-a shell grabbing mechanism, 24-a first pneumatic clamp pushing mechanism, 25-a first pneumatic clamp base, 26-a first welding device support pushing mechanism, 27-a second welding device lifting mechanism, 28-a third piston rod fixing plate, 29-a fourth piston rod fixing plate, 30-a ninth cylinder, 31-a clamping plate, 32-a clamping plate pushing block and 33-a second pneumatic clamp.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below with reference to the drawings in the embodiments of the present application.
Referring to fig. 1-4, a concave-convex edge thin material shell welding system disclosed in the present application is described in detail, as shown in fig. 1-4, the system mainly includes a horizontally disposed equipment rack 7, a welding zone 10 is disposed on the equipment rack 7, a first welding device support 18 and a second welding device support 6 are respectively disposed on the left and right sides of the welding zone 10, the first welding device support 18 and the second welding device support 6 are slidably disposed on the equipment rack 7, and welding devices are respectively mounted on the upper and lower ends of the first welding device support and the second welding device support for welding a concave-convex edge thin material shell, a limiting plate 2 is disposed at the front end of the first welding device support 18 and the second welding device support 6, the top end of the limiting plate 2 extends to one side, a convex edge shell storage area 19 is disposed on the left side of the first welding device support 18 for storing a convex edge thin material shell, a convex edge shell storage area 19 is welded on the equipment rack 7, a concave edge shell storage area 4 is arranged on the right side of the second welding device support 6 and used for storing concave edge thin material shells, the concave edge shell storage area 4 is welded on the equipment rack 7, a shell grabbing mechanism 23 is arranged between the concave edge shell storage area 4 and the convex edge shell storage area 19 and used for grabbing the convex edge thin material shells and the concave edge thin material shells to a welding area 10 and grabbing and placing welded finished products into a finished product storage area 1, wherein the shell grabbing mechanism 23 comprises a mechanical arm and a sucker 20, the shell grabbing mechanism 23 is rotatably arranged on a shell grabbing mechanism base, a first pneumatic clamp 15 is arranged at one end close to the shell grabbing mechanism 23 in a sliding mode and used for fixing one side of the concave edge thin material shells, the first pneumatic clamp 15 is arranged on a first pneumatic clamp supporting plate, the first pneumatic clamp supporting plate is fixed on the first pneumatic clamp base 25, the first pneumatic clamp mount 25 is welded to the equipment rack 7.
The end far away from the first pneumatic clamp 15 is provided with a second pneumatic clamp 33 in a sliding manner and used for fixing one side of a concave-convex edge thin material shell, the second pneumatic clamp 33 is installed on a second pneumatic clamp supporting plate 14, the second pneumatic clamp supporting plate 14 is fixed on a second pneumatic clamp base, the second pneumatic clamp base is welded on the equipment frame 7, the components of the second pneumatic clamp 33 comprise a ninth air cylinder 30, a pneumatic clamp piston rod, a clamping plate 31 and a clamping plate pushing block 32, it is required to explain that the clamping plate 31 is provided with a bending part, the advantage is that when the shell grabbing mechanism 23 grabs and places the concave edge thin material shell at the middle position of the convex edge thin material shell, because the length of the concave edge thin material shell is short and the convex edge thin material shell, the height of the clamping plate 31 is changed through the pneumatic clamp piston rod, and further the bending part of the clamping plate 31 can more effectively fix the concave edge thin material shell, wherein, a piston rod of the pneumatic clamp is connected with a clamp plate push block 32, one end of a clamp plate 31 is fixedly connected with the clamp plate push block 32, the piston rod of the pneumatic clamp is driven by a ninth cylinder 30 to control the clamp plate push block 32 to move downwards so as to fix the concave edge thin material shell, a second pneumatic clamp is arranged on a second pneumatic support plate which is arranged on a second pneumatic base 11 and welded on an equipment frame 7, one end of a first pneumatic clamp 15 is fixedly provided with a first pneumatic clamp pushing mechanism 24 for driving the first pneumatic clamp 15 to move so as to fix the concave edge thin material shell, the first pneumatic clamp pushing mechanism 24 comprises a driving component, namely a first cylinder, a first piston and a first piston rod, one end of the piston rod of the first pneumatic clamp pushing mechanism 24 is connected with the first pneumatic support plate, one end of the second pneumatic clamp 33 is provided with a second clamp pushing mechanism, the second pneumatic fixture pushing mechanism 12 comprises a driving assembly second cylinder, a second piston rod 13, a piston rod end of the second pneumatic fixture pushing mechanism 12 is connected with a second pneumatic supporting plate 14, and the bottom ends of the first welding device support 18 and the second welding device support 6 are respectively and fixedly connected with a first welding device support pushing mechanism 26 and a second welding device support pushing mechanism 3.
It should be noted that the first welding device support pushing mechanism 26 includes a driving assembly, a third cylinder, a third piston, and a third piston rod, wherein the third piston rod is fixedly connected to a third piston rod fixing plate 28, wherein the third piston rod fixing plate 28 is welded to the equipment rack 7, the first welding device pushing mechanism is controlled by the control device to move the first welding device support 18, it should be noted that the movement here refers to that before the start of welding, the piston rod moves in the horizontal direction to drive the limiting plate 2 at the front end of the first welding device support 18, and one side of the convex-edge thin material shell is fixed, and the movement in the vertical direction is not included, the second welding device support pushing mechanism 3 includes a driving assembly, a fourth cylinder, a fourth piston, and a fourth piston rod, and the fourth piston rod is fixedly connected to a fourth piston rod fixing plate 29, wherein, the fourth piston rod fixing plate 29 is welded on the equipment rack 7, so that the second welding device support 6 can move, and it should be noted that the movement refers to that before the welding starts, the control device controls the fourth piston rod to move in the horizontal direction so as to drive the limiting plate 2 at the front end of the second welding device support 6, so that the convex edge thin material shell is fixed on one side, but the movement in the vertical direction is not included.
The composition of the first pneumatic jig 15 is the same as that of the second pneumatic jig 33, and a detailed description thereof will be omitted.
In one embodiment, the system further comprises a first welding device lifting mechanism 17, a second welding device lifting mechanism 27, a third welding device lifting mechanism 9, a fourth welding device lifting mechanism 8; the upper end and the lower end of a first welding device bracket 18 and a second welding device bracket 6 are respectively provided with at least one through hole 5, a first welding device lifting mechanism 17 and a second welding device lifting mechanism 27 are respectively and fixedly arranged on the inner surfaces of the upper end and the lower end of the first welding device bracket through the through holes, a third welding device lifting mechanism 9 and a fourth welding device lifting mechanism 8 are respectively and fixedly arranged on the inner surfaces of the upper end and the lower end of the second welding device bracket 6 through the through holes, the first welding device lifting mechanism 17, the second welding device lifting mechanism 27, the third welding device lifting mechanism 9 and the fourth welding device lifting mechanism 8 are respectively provided with a welding device 16, the welding device 16 is connected with a control device and is used for welding thin material shells with concave-convex edges, the welding device lifting mechanism is controlled by the control device to adjust the height of the welding device 16 according to the shapes of different thin material shells, different concave-convex edge thin material shells are welded, so that a better welding effect is achieved.
It should be noted that the first welding device support 18 and the second welding device support 6 are located at positions corresponding to the upper end through hole 5 and the lower end through hole 5, which is advantageous in ensuring that the welding device 16 mounted on the cylinder has the contact point of the welding head in the same vertical direction during welding.
In an embodiment, the front end of the shell grabbing mechanism 23 is movably connected with an expansion link 22, and a suction cup 20 is fixedly connected to the expansion link 22, so that when the shell grabbing mechanism 23 grabs the thin material shell, the upward movement of the expansion link 22 drives the suction cup 20 to move, so that the suction cup 20 can better adsorb the thin material shells with concave and convex edges in different shapes, and in addition, a travel switch 21 is further arranged near the suction cup 20 and used for detecting the distance between the suction cup 20 and the thin material shells with concave and convex edges.
In an embodiment, the system further comprises a movable finished product storage area 1 for storing a welded thin material shell, and further, the shell grabbing mechanism 23, the first pneumatic fixture pushing mechanism 24, the second pneumatic fixture pushing mechanism 12, the first welding device bracket pushing mechanism 26, the second welding device bracket pushing mechanism 3, the first welding device lifting mechanism 17, the second welding device lifting mechanism 27, the third welding device lifting mechanism 9 and the fourth welding device lifting mechanism 8 are electrically connected, and the welding device 16 is electrically connected with a PCL controller, so that accidents caused by manual participation are avoided in a welding process, automatic material taking, blanking, automatic fixing, welding and grabbing of a welded finished product to be placed in the finished product storage area 1 are realized, and the stability of the quality of the welded product is further ensured.
In the description of the present application, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present application and for simplifying the description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the scope of the present application.
In this document, "first", "second", and the like are used only for distinguishing one from another, and do not indicate their degree of importance, order, and the like.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (10)
1. A concavo-convex edge thin material shell welding system is characterized by comprising: the welding device comprises a horizontally arranged equipment frame, wherein a welding area is arranged on the equipment frame, a first welding device bracket and a second welding device bracket are respectively arranged on the left side and the right side of the welding area, and the first welding device bracket and the second welding device bracket are arranged on the equipment frame in a sliding manner;
the upper end and the lower end of the first welding device bracket and the second welding device bracket are provided with welding devices for welding the concave-convex edge thin material shell;
a convex edge shell storage area is arranged on one side of the first welding device support, a concave edge shell storage area is arranged on one side of the second welding device support, and a shell grabbing mechanism is arranged between the concave edge shell storage area and the convex edge shell storage area and used for grabbing thin shell bodies in the concave edge shell storage area and the convex edge shell storage area and moving the thin shell bodies to the welding area for welding;
a first pneumatic clamp is movably arranged at one end close to the shell grabbing mechanism, a second pneumatic clamp is arranged at one end far away from the first pneumatic clamp in a mirror image mode, the first pneumatic clamp and the second pneumatic clamp are used for fixing a concave edge thin material shell and a shell assembly formed by overlapping the concave edge thin material shell and a convex edge thin material shell in a welding area, a first pneumatic clamp pushing mechanism is arranged at one end of the first pneumatic clamp and used for pushing the first pneumatic clamp, and a second pneumatic clamp pushing mechanism is arranged at one end of the second pneumatic clamp and used for pushing the second pneumatic clamp;
the bottom of the first welding device support and the bottom of the second welding device support are respectively and fixedly connected with a first welding device support pushing mechanism and a second welding device support pushing mechanism and are respectively used for driving the first welding device support and the second welding device support to move left and right so as to change the position of the welding device, weld the concave-convex edge thin material shell and fix the concave-convex edge thin material shell.
2. The system of claim 1, wherein a first welding device lifting mechanism and a second welding device lifting mechanism are fixedly connected to the upper inner surface and the lower inner surface of the first welding device bracket respectively, and are used for driving the welding device to move up and down to weld the concave-convex edge thin material shell.
3. The system of claim 2, wherein a third welding device lifting mechanism and a fourth welding device lifting mechanism are fixedly connected to the upper inner surface and the lower inner surface of the second welding device bracket respectively and are used for driving the welding device to move up and down to weld the concave-convex edge thin material shell.
4. The system of claim 3, wherein the first welding device holder, the second welding device holder, and the upper and lower ends thereof are respectively provided with at least one fixing through-hole for mounting the first welding device lifting mechanism, the second welding device lifting mechanism, the third welding device lifting mechanism, and the fourth welding device lifting mechanism.
5. The system of claim 3, wherein the first welding device lifting mechanism, the second welding device lifting mechanism, the third welding device lifting mechanism and the fourth welding device lifting mechanism are respectively connected with a welding device for adjusting the height of the welding device at which the concave-convex edge thin material shell is welded.
6. The system as claimed in claim 1, wherein the front end of the shell grabbing mechanism is provided with a suction cup for sucking the thin shell.
7. The system of claim 6, wherein the shell grabbing mechanism further comprises an articulated telescopic rod for adjusting the contact distance between the suction cup and the concave-convex edge thin material shells with different shapes for more effective adsorption.
8. The system of claim 7, wherein the suction cup is fixedly connected to the telescoping rod.
9. The system of claim 3, wherein the housing capture mechanism, the first pneumatic clamp pushing mechanism, the second pneumatic clamp pushing mechanism, the first welding device cradle pushing mechanism, the second welding device cradle pushing mechanism, the first welding device lifting mechanism, the second welding device lifting mechanism, the third welding device lifting mechanism, and the fourth welding device lifting mechanism are all electrically connected to the PCL controller.
10. The system of claim 1, wherein at least one limiting plate is welded to the front ends of the first pneumatic clamp, the second pneumatic clamp, the first welding device support and the second welding device support respectively and used for fixing the concave-convex edge thin material shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020108588.3U CN211680644U (en) | 2020-01-17 | 2020-01-17 | Concave-convex edge thin material shell welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020108588.3U CN211680644U (en) | 2020-01-17 | 2020-01-17 | Concave-convex edge thin material shell welding system |
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| Publication Number | Publication Date |
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| CN211680644U true CN211680644U (en) | 2020-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020108588.3U Active CN211680644U (en) | 2020-01-17 | 2020-01-17 | Concave-convex edge thin material shell welding system |
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| CN (1) | CN211680644U (en) |
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2020
- 2020-01-17 CN CN202020108588.3U patent/CN211680644U/en active Active
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