CN114227104A - Automatic welding workstation for flexible capacitor box - Google Patents

Automatic welding workstation for flexible capacitor box Download PDF

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Publication number
CN114227104A
CN114227104A CN202111561523.XA CN202111561523A CN114227104A CN 114227104 A CN114227104 A CN 114227104A CN 202111561523 A CN202111561523 A CN 202111561523A CN 114227104 A CN114227104 A CN 114227104A
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CN
China
Prior art keywords
fixedly connected
cylinder
crossbeam
mounting
stand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111561523.XA
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Chinese (zh)
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CN114227104B (en
Inventor
张羽翔
班健
欧宗黎
王其晖
郑植
付波
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Fornis Intelligent Equipment Zhuhai Co ltd
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Fornis Intelligent Equipment Zhuhai Co ltd
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Priority to CN202111561523.XA priority Critical patent/CN114227104B/en
Publication of CN114227104A publication Critical patent/CN114227104A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Resistance Welding (AREA)

Abstract

The invention provides an automatic welding workstation for a flexible capacitor box body, and relates to the technical field of welding equipment. This based on flexible electric capacity box automatic weld workstation, comprising a base plate, the last fixed surface of bottom plate is connected with the stand, fixedly connected with crossbeam between the horizontal of stand, the upper surface of crossbeam just is close to the equal fixedly connected with mounting in the edge department of controlling, crossbeam fixedly connected with slide bar is kept away from to the mounting, the surface of slide bar just is close to left side swing joint and has the movable block, the front side of movable block is provided with location clamping mechanism. Through the use of path trend mechanism and erasure mechanism for carry out automatic positioning to the capacitance box through using location clamping mechanism cooperation automatic lifting mechanism, can reduce artificial intervention effectively, improve the tight efficiency of location clamp, use welding robot to weld simultaneously, be favorable to further improving welded efficiency, but also can reduce the cost of labor.

Description

Automatic welding workstation for flexible capacitor box
Technical Field
The invention relates to the technical field of welding equipment, in particular to an automatic welding workstation for a flexible capacitor box body.
Background
The capacitor is a common electrical element and is widely applied, at present, a capacitor core made by winding a metalized film is commonly used on a locomotive, and a plurality of capacitor cores are connected in parallel or in series to form a capacitor core group. When the capacitor core is used, if the metalized film is subjected to large-scale breakdown due to over-temperature and over-voltage, the breakdown can generate a large amount of gas, so that the gas pressure inside the capacitor shell is remarkably increased; the capacitor cover and the capacitor shell are usually made of metal with excellent thermal conductivity, and the splashed metal fragments are easy to cause short circuit of a circuit around the capacitor. And at the locomotive, especially high-speed railway locomotive, for guaranteeing safety, because of avoiding the circuit short circuit to cause the fire, increase a capacitor box for the condenser, this capacitor box needs better leakproofness still higher performance, and many manufacturers adopt manual welding capacitor box at present, and the deflection is big during the welding, and production efficiency is low, and the manual work is paid out with high costs. Therefore, a simple, rapid and stable automatic welding workstation is needed, the production efficiency is improved, the labor cost is reduced, and the welding quality is ensured.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic welding workstation for a flexible capacitor box body, which solves the problems of large deformation during welding, low production efficiency and high manual payment cost caused by manual welding of the capacitor box body.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a flexible electric capacity box automatic weld workstation, includes the bottom plate, the last fixed surface of bottom plate is connected with the stand, fixedly connected with crossbeam between the horizontal of stand, the upper surface of crossbeam just is close to the equal fixedly connected with mounting of edge department about and, crossbeam fixedly connected with slide bar is kept away from to the mounting, the surface of slide bar just is close to left side swing joint and has the movable block, the front side of movable block is provided with location clamping mechanism.
Preferably, the positioning and clamping mechanism comprises a first cylinder, a clamping plate, a fixing plate and a first sliding groove, the mounting plate is fixedly connected to the top of the upright column, the fixing plate is fixed to the front side surface of the moving block and the upper surface of the mounting plate respectively, the first sliding groove is formed in the upper surface of the fixing plate, and the clamping plate is fixedly connected to the movable end of the first cylinder.
Preferably, the left and right side fixed plates have the same height, and the first cylinder is movably connected with the first sliding groove through a movable block.
Preferably, be provided with automatic lifting mechanism between the stand, automatic lifting mechanism includes slide rail, electronic slider, lift platform, slide rail fixed connection is at the vertical inboard surface of stand, electronic slider swing joint is on the surface of slide rail, lift platform fixed connection is on the surface of electronic slider.
Preferably, the through-hole has been seted up to lift platform's upper surface, the quantity of through-hole is a plurality of, lift platform's upper surface just is close to the equal fixedly connected with guardrail in four sides edge.
Preferably, the upper surface of crossbeam just is close to the equal fixedly connected with third cylinder of left and right sides, the expansion end swing joint of third cylinder has the connecting piece, the expansion end fixedly connected with pivot of third cylinder is kept away from to the connecting piece, and the third cylinder is from the backward forward for the slope sets up downwards.
Preferably, the two ends of the rotating shaft are fixedly connected with fixing frames, the side surface of each fixing frame is provided with a second sliding groove, the inner portion of each second sliding groove is movably connected with a fixing rod, and the upper surface of each fixing frame is fixedly connected with a scale.
Preferably, the outer side surface of the fixing frame is fixedly connected with a second cylinder, the movable end of the second cylinder is fixedly connected with a push plate, and the fixing rod penetrates through the second sliding groove and is fixedly connected with the front side surface of the push plate.
Preferably, the upper surface of the fixing part is fixedly connected with a bearing seat, the front side surface of the bearing seat is fixedly connected with the rear side surface of the sliding rod, and the inner side surface of the bearing seat is fixedly connected with the outer side surface of the rotating shaft.
Preferably, the top of stand and the rear side surface fixedly connected with mounting platform who is located the crossbeam, mounting platform's last fixed surface is connected with welding robot, mounting platform's rear side is provided with the welding machine, mounting platform's rear side and the right side that is located the welding machine are provided with the rack.
The working principle is as follows: when in use, the first cylinder 10 is adjusted to a proper position by moving the moving block 22, and the third cylinder 23 is started to extend and push the connecting piece 24 to perform circular motion along the rotating shaft 15, so as to drive the rotating shaft 15 to rotate, thereby driving the fixed frame 26 to overturn, then the capacitor box to be welded is placed on the lifting platform 5, and then the third cylinder 23 is contracted to drive the fixing frame 26 to reset, so that the fixing rod 14 positions the top of the capacitor box, meanwhile, the electric slide block 4 is controlled to move by transmitting an electric signal to drive the lifting platform 5 to slide on the slide rail 3, so that the distance between the lifting platform 5 and the fixing rod 14 is equal to the distance from the bottom to the top of the capacitor box, the top and bottom of the capacitor box are positioned, and then the clamp plate 11 is driven by extending the first cylinder 10 to position the left and right side surfaces of the capacitor box, and then the capacitor box is welded by using the welding robot 8.
(III) advantageous effects
The invention provides an automatic welding workstation for a flexible capacitor box body. The method has the following beneficial effects:
1. carry out automatic positioning to the capacitance box through using location clamping mechanism cooperation automatic lifting mechanism, can reduce artificial intervention effectively, improve the tight efficiency of location clamp, use welding robot to weld simultaneously, be favorable to further improving welded efficiency, but also can reduce the cost of labor.
2. Through set up the through-hole on lift platform, can increase the area of contact of capacitance case and air effectively, heat dispersion when being favorable to improving the welding.
Drawings
FIG. 1 is a perspective view of an external structure of an automatic welding workstation for a flexible capacitor box according to the present invention;
FIG. 2 is a top view of an external structure of an automatic welding workstation for a flexible capacitor box according to the present invention;
FIG. 3 is an enlarged view of A in FIG. 1 according to the present invention;
fig. 4 is an enlarged view of B in fig. 2 according to the present invention.
Wherein, 1, a bottom plate; 2. a column; 3. a slide rail; 4. an electric slider; 5. a lifting platform; 6. mounting a platform; 7. welding machine; 8. a welding robot; 9. a fixing plate; 10. a first cylinder; 11. a splint; 12. a first chute; 13. a second cylinder; 14. fixing the rod; 15. a rotating shaft; 16. placing a rack; 17. a through hole; 18. a scale; 19. pushing the plate; 20. a second chute; 21. a fixing member; 22. a moving block; 23. a third cylinder; 24. a connecting member; 25. a bearing seat; 26. a fixed mount; 27. a slide bar; 28. a cross beam; 29. and (7) mounting the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, an embodiment of the present invention provides an automatic welding workstation for a flexible capacitor box, including a bottom plate 1, a vertical column 2 fixedly connected to an upper surface of the bottom plate 1, a cross beam 28 fixedly connected between horizontal directions of the vertical column 2, a fixing member 21 fixedly connected to an upper surface of the cross beam 28 and near left and right side edges, a sliding rod 27 fixedly connected to the fixing member 21 far from the cross beam 28, a moving block 22 movably connected to a surface of the sliding rod 27 and near left side, a positioning and clamping mechanism disposed at a front side of the moving block 22, the positioning and clamping mechanism including a first cylinder 10, a clamping plate 11, a fixing plate 9, and a first sliding chute 12, a mounting plate 29 fixedly connected to a top of the vertical column 2, the fixing plate 9 respectively fixed to a front side surface of the moving block 22 and an upper surface of the mounting plate 29, the first sliding chute 12 disposed on an upper surface of the fixing plate 9, the clamping plate 11 fixedly connected to a movable end of the first cylinder 10, the left and right fixing plates 9 are the same in height, the first cylinder 10 is movably connected with the first sliding groove 12 through the movable block, the first cylinder 10 is driven by moving the moving block 22, the position of the first cylinder 10 is adjusted, the clamping plate 11 is driven by the first cylinder 10 to move, a capacitor box to be welded is subjected to positioning welding, and a self-locking structure (not shown in the drawing) is arranged inside the moving block 22.
Be provided with automatic lifting mechanism between stand 2, automatic lifting mechanism includes slide rail 3, electric slider 4, lift platform 5, 3 fixed connection of slide rail are at the vertical inboard surface of stand 2, 4 swing joint on the surface of slide rail 3 of electric slider, 5 fixed connection on the surface of electric slider 4 of lift platform, slide from top to bottom on slide rail 3 through using electric slider 4 to drive lift platform 5, through electric connection between electric slider 4 and the clamping mechanism of location, through-hole 17 has been seted up to lift platform 5's upper surface, the quantity of through-hole 17 is a plurality of, play the effect of conveniently improving heat dispersion, lift platform 5's upper surface just is close to the equal fixedly connected with guardrail in four sides edge.
The upper surface of crossbeam 28 just is close to the equal fixedly connected with third cylinder 23 of the left and right sides, the expansion end swing joint of third cylinder 23 has connecting piece 24, the expansion end fixedly connected with pivot 15 of third cylinder 23 is kept away from to connecting piece 24, third cylinder 23 sets up downwards for the slope from back forward, extends through using third cylinder 23 and promotes connecting piece 24 and carry out circular motion along pivot 15, drives pivot 15 and rotates to drive mount 26 and carry out the effect of upset.
Equal fixedly connected with mount 26 in both ends of pivot 15, second spout 20 has been seted up to mount 26's side surface, play the effect that the convenience was fixed a position dead lever 14, the last fixed surface of mount 26 is connected with scale 18, be the effect of the distance that the dead lever 14 removed for convenient measurement through using scale 18, the last fixed surface of mounting 21 is connected with bearing frame 25, be through using bearing frame 25 for making the rotation of pivot 15 not influenced by mounting 21, the effect of fixing a position simultaneously is carried out to pivot 15, the front side surface of bearing frame 25 and slide bar 27's rear side surface fixed connection, the inboard surface of bearing frame 25 and the outside fixed surface of pivot 15 are connected.
The inside swing joint of second spout 20 has dead lever 14, plays the effect that the convenience compresses tightly the top of capacitance box, and the outside fixed surface of mount 26 is connected with second cylinder 13, and the expansion end fixedly connected with push pedal 19 of second cylinder 13, dead lever 14 run through the front side surface fixed connection of second spout 20 and push pedal 19, drive push pedal 19 through using second cylinder 13 and promote the effect that dead lever 14 removed.
The top of stand 2 just is located the rear side surface fixedly connected with mounting platform 6 of crossbeam 28, is the effect for conveniently installing welding robot 8 through using mounting platform 6, and the last fixed surface of mounting platform 6 is connected with welding robot 8, plays the effect of conveniently carrying out the welding operation to the capacitance box, and the rear side of mounting platform 6 is provided with welding machine 7, and the rear side of mounting platform 6 and the right side that is located welding machine 7 are provided with rack 16.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a flexible electric capacity box automatic weld workstation, includes bottom plate (1), its characterized in that: the upper surface fixedly connected with stand (2) of bottom plate (1), fixedly connected with crossbeam (28) between the horizontal of stand (2), the upper surface of crossbeam (28) just is close to the equal fixedly connected with mounting (21) of left and right sides edge department, crossbeam (28) fixedly connected with slide bar (27) is kept away from in mounting (21), the surface of slide bar (27) just is close to left side swing joint and has movable block (22), the front side of movable block (22) is provided with location clamping mechanism.
2. The automatic welding workstation of flexible electric capacity box according to claim 1 characterized in that: the positioning and clamping mechanism comprises a first cylinder (10), a clamping plate (11), a fixing plate (9) and a first sliding groove (12), wherein the mounting plate (29) is fixedly connected to the top of the stand column (2), the fixing plate (9) is respectively fixed to the front side surface of the moving block (22) and the upper surface of the mounting plate (29), the first sliding groove (12) is formed in the upper surface of the fixing plate (9), and the clamping plate (11) is fixedly connected to the movable end of the first cylinder (10).
3. The automatic welding workstation of flexible electric capacity box according to claim 2 characterized in that: the left and right side fixing plates (9) are the same in height, and the first air cylinder (10) is movably connected with the first sliding groove (12) through a movable block.
4. The automatic welding workstation of flexible electric capacity box according to claim 1 characterized in that: be provided with automatic lifting mechanism between stand (2), automatic lifting mechanism includes slide rail (3), electronic slider (4), lift platform (5), slide rail (3) fixed connection is at the vertical inboard surface of stand (2), electronic slider (4) swing joint is on the surface of slide rail (3), lift platform (5) fixed connection is on the surface of electronic slider (4).
5. The automatic welding workstation of claim 4, characterized in that: through-hole (17) have been seted up to the upper surface of lift platform (5), the quantity of through-hole (17) is a plurality of, the upper surface of lift platform (5) just is close to the equal fixedly connected with guardrail in four sides edge.
6. The automatic welding workstation of flexible electric capacity box according to claim 1 characterized in that: the upper surface of crossbeam (28) just is close to the equal fixedly connected with third cylinder (23) of left and right sides, the expansion end swing joint of third cylinder (23) has connecting piece (24), the expansion end fixedly connected with pivot (15) of third cylinder (23) are kept away from in connecting piece (24), and third cylinder (23) are from the back to setting up downwards for the slope forward.
7. The automatic welding workstation of claim 6, characterized in that: the utility model discloses a fixed knot of fixed knot, including pivot (15), the equal fixedly connected with mount (26) in both ends of pivot (15), second spout (20) have been seted up to the side surface of mount (26), the inside swing joint of second spout (20) has dead lever (14), the last fixed surface of mount (26) is connected with scale (18).
8. The automatic welding workstation of flexible electric capacity box according to claim 1 characterized in that: the outer side fixed surface of mount (26) is connected with second cylinder (13), the expansion end fixedly connected with push pedal (19) of second cylinder (13), dead lever (14) run through second spout (20) and the front side fixed connection of push pedal (19).
9. The automatic welding workstation of claim 6, characterized in that: the upper surface fixed connection of mounting (21) has bearing frame (25), the front side surface of bearing frame (25) and the rear side surface fixed connection of slide bar (27), the inboard surface of bearing frame (25) and the outside surface fixed connection of pivot (15).
10. The automatic welding workstation of flexible electric capacity box according to claim 1 characterized in that: the utility model discloses a welding machine, including stand (2), crossbeam (28), last fixed surface of mounting platform (6) and welding machine (7), the top of stand (2) just is located the rear side surface fixedly connected with mounting platform (6) of crossbeam (28), the last fixed surface of mounting platform (6) is connected with welding robot (8), the rear side of mounting platform (6) is provided with welding machine (7), the rear side of mounting platform (6) just is located the right side of welding machine (7) and is provided with rack (16).
CN202111561523.XA 2021-12-20 2021-12-20 Automatic welding workstation for flexible capacitor box Active CN114227104B (en)

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Application Number Priority Date Filing Date Title
CN202111561523.XA CN114227104B (en) 2021-12-20 2021-12-20 Automatic welding workstation for flexible capacitor box

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CN114227104B CN114227104B (en) 2024-01-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117754201A (en) * 2024-01-24 2024-03-26 江西省冶金高级技工学校(江西省冶金技师学院、江西冶金职业技术学院、江西省冶金工业学校) Intelligent positioning type flexible welding equipment based on industrial mechanical arm

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1581543A1 (en) * 1987-12-29 1990-07-30 Предприятие П/Я А-1897 Automated line for assembling and welding box-shaped articles
JPH05123897A (en) * 1991-10-30 1993-05-21 Nippon Steel Weld Prod & Eng Co Ltd Auxiliary device for assembling box
CN103600194A (en) * 2013-11-20 2014-02-26 安徽铜峰电子股份有限公司 Seam welding device for locomotive capacitor square housing
CN109732257A (en) * 2018-12-12 2019-05-10 陕西航天机电环境工程设计院有限责任公司 A kind of secondary capacitor case bonding machine
CN109732256A (en) * 2018-12-12 2019-05-10 陕西航天机电环境工程设计院有限责任公司 Tank of power capacitor welds clamping device and robot workstation
CN111112864A (en) * 2019-12-23 2020-05-08 青岛普瑞斯英工业自动化有限公司 Safe cabinet body welding workstation
CN214684844U (en) * 2020-12-12 2021-11-12 震旦(中国)有限公司 Automatic box welding assembly line

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1581543A1 (en) * 1987-12-29 1990-07-30 Предприятие П/Я А-1897 Automated line for assembling and welding box-shaped articles
JPH05123897A (en) * 1991-10-30 1993-05-21 Nippon Steel Weld Prod & Eng Co Ltd Auxiliary device for assembling box
CN103600194A (en) * 2013-11-20 2014-02-26 安徽铜峰电子股份有限公司 Seam welding device for locomotive capacitor square housing
CN109732257A (en) * 2018-12-12 2019-05-10 陕西航天机电环境工程设计院有限责任公司 A kind of secondary capacitor case bonding machine
CN109732256A (en) * 2018-12-12 2019-05-10 陕西航天机电环境工程设计院有限责任公司 Tank of power capacitor welds clamping device and robot workstation
CN111112864A (en) * 2019-12-23 2020-05-08 青岛普瑞斯英工业自动化有限公司 Safe cabinet body welding workstation
CN214684844U (en) * 2020-12-12 2021-11-12 震旦(中国)有限公司 Automatic box welding assembly line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117754201A (en) * 2024-01-24 2024-03-26 江西省冶金高级技工学校(江西省冶金技师学院、江西冶金职业技术学院、江西省冶金工业学校) Intelligent positioning type flexible welding equipment based on industrial mechanical arm

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