CN211680428U - Full-automatic welding machine for double-turntable motor rotor - Google Patents
Full-automatic welding machine for double-turntable motor rotor Download PDFInfo
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- CN211680428U CN211680428U CN202020182360.9U CN202020182360U CN211680428U CN 211680428 U CN211680428 U CN 211680428U CN 202020182360 U CN202020182360 U CN 202020182360U CN 211680428 U CN211680428 U CN 211680428U
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Abstract
A full-automatic welding machine for a double-turntable motor rotor comprises a workbench, a first turntable and a second turntable which are arranged on the workbench, a rotor clamping mechanism, a first welding mechanism, a second welding mechanism, a first positioning mechanism, a third welding mechanism and a resistance value testing mechanism which are sequentially arranged around the first turntable, a turnover mechanism arranged between the first turntable and the second turntable, a pressure sensing taking mechanism, a fourth welding mechanism, a fifth welding mechanism, a second positioning mechanism, a sixth welding mechanism and a finished product discharging mechanism which are sequentially arranged around the second turntable; compared with the prior art, the beneficial effects of the utility model reside in that: the double-turntable structure is adopted to drive the motor rotor to move, and the motor rotor is tested and welded one by one in multiple steps, so that overheating can be avoided, the performance of the motor rotor is prevented from being influenced, meanwhile, full-process automatic control is realized, the efficiency and the yield are improved, and the labor cost is saved.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to a motor assembly technical field, specificly relate to a full-automatic welding machine of two capstan motor rotor.
[ background of the invention ]
The fixed part of the motor is called a stator (stator), and a pair of DC excitation static main magnetic poles are arranged on the stator; the rotating part (rotor) is called an armature iron core, an armature winding is arranged on the rotating part, and after the armature iron core is electrified, induced electromotive force is generated to serve as a rotating magnetic field, and then electromagnetic torque is generated to carry out energy conversion. The shape of the stator winding is distinguished from the embedding mode, and the stator winding can be divided into a centralized type and a distributed type according to the difference between the winding shape of the coil and the embedding wiring mode.
In the process of assembling and assembling the motor stator, the wire end of the motor rotor needs to be welded and the pressure-sensitive welding of the motor rotor needs to be carried out firstly, the prior art adopts a single-rotating-disc type or a linear type to produce, and the defects of compact structure, inconvenient maintenance and manual feeding are overcome; in addition, a semi-automatic production method is adopted, and the motor rotor is manually switched in each process, so that continuous full-automatic production and processing cannot be realized.
In view of the above, it is necessary to provide a full automatic welding machine for dual turntable motor rotors to overcome the disadvantages of the prior art.
[ Utility model ] content
The utility model aims at providing a two capstan motor rotor's full-automatic welding machine adopts two capstan structure driving motor rotor motion to divide multistep test and welding one by one, can avoid overheated, prevent to influence the performance of motor rotor, realized full automation control simultaneously, improved efficiency and yield, save the cost of labor.
In order to realize the above-mentioned purpose, the utility model provides a full-automatic welding machine of two carousel electric motor rotors, including the workstation, locate first carousel and second carousel on the workstation center on first carousel presss from both sides rotor mechanism, first welding mechanism, second welding mechanism, first positioning mechanism, third welding mechanism and resistance accredited testing organization that set gradually locates tilting mechanism between first carousel and the second carousel centers on the second carousel sets gradually gets pressure sensitive mechanism, fourth welding mechanism, fifth welding mechanism, second positioning mechanism, sixth welding mechanism and finished product discharge mechanism.
In a preferred embodiment, a plurality of first motor rotor placing positions distributed in an annular array are arranged on the first rotary table, a plurality of second motor rotor placing positions distributed in an annular array are arranged on the second rotary table, and the first rotary table and the second rotary table are driven by a single divider.
In a preferred embodiment, the first welding mechanism, the second welding mechanism, the third welding mechanism, the fourth welding mechanism, the fifth welding mechanism and the sixth welding mechanism respectively comprise a maneuvering platform, a welding moving cylinder, a welding action cylinder and an electric soldering iron, and the maneuvering platform is mounted on the workbench.
In a preferred embodiment, the first positioning mechanism and the second positioning mechanism respectively include a positioning chuck for clamping a motor rotor, a positioning chuck cylinder for driving the positioning chuck to be tightened or loosened, a positioning rotary cylinder for driving the positioning chuck to rotate, and a positioning rotor lifting cylinder for driving the positioning chuck to move up and down, and the positioning chuck is connected with an output shaft of the positioning chuck cylinder.
In a preferred embodiment, the resistance value testing mechanism comprises a resistance measuring head for testing a motor rotor and a resistance value measuring action cylinder for driving the resistance measuring head to execute.
In a preferred embodiment, the turnover mechanism comprises a turnover chuck for clamping a motor rotor, a turnover clamp cylinder for driving the turnover chuck to be loosened and loosened, a turnover cylinder for driving the turnover chuck to perform turnover motion, and a turnover lifter cylinder for driving the turnover chuck to move up and down.
In a preferred embodiment, get pressure sensitive mechanism including pressure-sensitive vibrations dish, pressure-sensitive material level of waiting, look for a position inductor, look for a position motor, carry pressure sensitive manipulator and pressure sensitive manipulator, pressure-sensitive vibrations dish with the pressure-sensitive material level of waiting is connected, look for a position inductor and be located the pressure-sensitive material level of waiting, look for a position motor the output shaft with the pressure-sensitive material level of waiting is connected.
Compared with the prior art, the utility model provides a pair of double-turntable motor rotor's full-automatic welding machine's beneficial effect lies in: the double-turntable structure is adopted to drive the motor rotor to move, and the motor rotor is tested and welded one by one in multiple steps, so that overheating can be avoided, the performance of the motor rotor is prevented from being influenced, meanwhile, full-process automatic control is realized, the efficiency and the yield are improved, and the labor cost is saved.
[ description of the drawings ]
Fig. 1 is a perspective view of the full-automatic welding machine with double turntable motor rotors provided by the utility model.
Fig. 2 is a perspective view of the first welding mechanism shown in fig. 1.
Fig. 3 is a perspective view of the first positioning mechanism shown in fig. 1.
Fig. 4 is a perspective view of the resistance value testing mechanism shown in fig. 1.
Fig. 5 is a perspective view of the turnover mechanism shown in fig. 1.
Fig. 6 is a perspective view of the product discharge mechanism shown in fig. 1.
[ detailed description ] embodiments
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1, the present invention provides a full automatic welding machine 100 for a dual turntable motor rotor.
The embodiment of the utility model provides an in, the full-automatic welding machine 100 of two carousel electric motor rotors includes workstation 10, locates first carousel 11 and second carousel 12 on the workstation 10 center on first carousel 11 presss from both sides rotor mechanism 13, first welding mechanism 14, second welding mechanism 15, first positioning mechanism 16, third welding mechanism 17 and resistance accredited testing organization 18 that set gradually locates tilting mechanism 19 between first carousel 11 and the second carousel 12 centers on the pressure sensitive mechanism 20, fourth welding mechanism 21, fifth welding mechanism 22, second positioning mechanism 23, sixth welding mechanism 24 and the finished product discharge mechanism 25 of getting that second carousel 12 set gradually.
It can be understood that a plurality of first motor rotor placing positions 111 distributed in an annular array are arranged on the first rotary table 11, a plurality of second motor rotor placing positions 121 distributed in an annular array are arranged on the second rotary table 12, and the first rotary table 11 and the second rotary table 12 are driven by a single divider.
The workflow is illustrated as follows: the motor rotor is placed on a first motor rotor placing position 111 of the first rotary table 11 through the rotor clamping mechanism 13 by the production line, the first rotary table 11 rotates by one station, the first welding mechanism 14 performs the first welding on the motor rotor, the first rotating disc 11 rotates one station again, the second welding mechanism 15 performs the second welding on the motor rotor, the first rotating disc 11 rotates one station again, the first positioning mechanism 16 rotates the position of the motor rotor, the first rotating disc 11 rotates one station again, the third welding mechanism 17 performs third welding on the motor rotor, the first rotating disc 11 rotates one station again, the resistance value testing mechanism 18 tests the resistance value of the motor rotor, the first rotating disc 11 rotates one station again, the turnover mechanism 19 turns the motor rotor up and down by 180 degrees and places the motor rotor on a second motor rotor placing position 121 on the second turntable 12; meanwhile, the second rotary table 12 and the first rotary table 11 also synchronously rotate, the pressure sensing mechanism 20 can place pressure sensing on a second motor rotor placing position 121 on the second rotary table 12, after the second rotary table 12 rotates for one station, the motor rotor just conveyed from the first rotary table 11 can be combined with the pressure-sensitive device on the second motor rotor placing position 121 after being turned over for 180 degrees up and down, after the second rotary table 12 rotates for one station again, the fourth welding mechanism 21 performs fourth welding on the motor rotor, after the second rotary table 12 rotates one station again, the fifth welding mechanism 22 performs fifth welding on the motor rotor, after the second rotary table 12 rotates one station again, the sixth welding mechanism 24 performs the sixth welding on the motor rotor, after the second rotary table 12 rotates one station again, the finished product discharging mechanism 25 takes out the welded position from the second motor rotor placing position 121 and conveys the welded position to the next process.
The full-automatic welding machine 100 for the double-turntable motor rotor drives the motor rotor to move by adopting a double-turntable structure, tests and welds in multiple steps one by one, can avoid overheating, prevents the performance of the motor rotor from being influenced, simultaneously realizes full-automatic control, improves the efficiency and the yield, and saves the labor cost.
Further, referring to fig. 2, the first welding mechanism 14, the second welding mechanism 15, the third welding mechanism 17, the fourth welding mechanism 21, the fifth welding mechanism 22 and the sixth welding mechanism 24 respectively include a moving platform 141, a welding moving cylinder 142, a welding action cylinder 143 and an electric soldering iron 144, and the moving platform 141 is mounted on the workbench 10. The welding moving cylinder 142 is used for moving the electric soldering iron 144 close to or away from the motor rotor, and the welding action cylinder 143 is used for executing welding action.
Further, referring to fig. 3, the first positioning mechanism 16 and the second positioning mechanism 23 respectively include a positioning chuck 161 for clamping a motor rotor, a positioning chuck cylinder 162 for driving the positioning chuck 161 to be tightened or loosened, a positioning rotating cylinder 163 for driving the positioning chuck 161 to rotate, and a positioning rotor lifting cylinder 164 for driving the positioning chuck 161 to move up and down, and the positioning chuck 161 is connected to an output shaft of the positioning chuck cylinder 162.
Further, referring to fig. 4, the resistance value testing mechanism 18 includes a resistance measuring head 181 for testing a rotor of the motor, and a resistance value actuation cylinder 182 for driving the resistance measuring head 181 to execute.
Further, referring to fig. 5, the turnover mechanism 19 includes a turnover chuck 191 for holding a motor rotor, a turnover clamp cylinder 192 for driving the turnover chuck 191 to be loosened and tightened, a turnover cylinder 193 for driving the turnover chuck 191 to perform turnover movement, and a turnover lift rotor cylinder 194 for driving the turnover chuck 191 to move up and down.
Further, referring to fig. 6, the pressure sensing mechanism 20 includes a pressure-sensitive vibration disc 21, a pressure-sensitive material level to be detected 22, a position finding sensor 23, a position finding motor 24, a pressure-sensitive manipulator 25 and a pressure-sensitive manipulator 26, the pressure-sensitive vibration disc 21 is connected to the pressure-sensitive material level to be detected 22, the position finding sensor 23 is located on the pressure-sensitive material level to be detected 22, and an output shaft of the position finding motor 24 is connected to the pressure-sensitive material level to be detected 22. The pressure-sensitive vibration disc 21 conveys pressure-sensitive materials one by one to a pressure-sensitive material waiting position 22, the position finding motor 24 can be controlled to rotate the pressure-sensitive materials to a preset position through the position finding sensor 23, and the pressure-sensitive materials can be pressed into a second motor rotor placing position 121 after sequentially passing through the pressure-sensitive mechanical arm 25 and the pressure-sensitive mechanical arm 26.
Compared with the prior art, the utility model provides a pair of double-turntable motor rotor's full-automatic welding machine's beneficial effect lies in: the double-turntable structure is adopted to drive the motor rotor to move, and the motor rotor is tested and welded one by one in multiple steps, so that overheating can be avoided, the performance of the motor rotor is prevented from being influenced, meanwhile, full-process automatic control is realized, the efficiency and the yield are improved, and the labor cost is saved.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (7)
1. The utility model provides a full-automatic welding machine of two carousel electric motor rotor which characterized in that: including the workstation, locate first carousel and second carousel on the workstation center on first carousel presss from both sides rotor mechanism, first welding mechanism, second welding mechanism, first positioning mechanism, third welding mechanism and resistance accredited testing organization that set gradually locate tilting mechanism between first carousel and the second carousel centers on the second carousel sets gradually gets pressure sensitive mechanism, fourth welding mechanism, fifth welding mechanism, second positioning mechanism, sixth welding mechanism and finished product discharge mechanism.
2. The full automatic welding machine of the double-turntable motor rotor according to claim 1, characterized in that: the motor rotor positioning device is characterized in that a plurality of first motor rotor positioning positions distributed in an annular array are arranged on the first rotary disc, a plurality of second motor rotor positioning positions distributed in an annular array are arranged on the second rotary disc, and the first rotary disc and the second rotary disc are driven by an independent divider.
3. The full automatic welding machine of the double-turntable motor rotor according to claim 1, characterized in that: the first welding mechanism, the second welding mechanism, the third welding mechanism, the fourth welding mechanism, the fifth welding mechanism and the sixth welding mechanism respectively comprise a transferring platform, a welding moving cylinder, a welding action cylinder and an electric soldering iron, and the transferring platform is installed on the workbench.
4. The full automatic welding machine of the double-turntable motor rotor according to claim 1, characterized in that: the first positioning mechanism and the second positioning mechanism respectively comprise a positioning chuck for clamping a motor rotor, a positioning clamp cylinder for driving the positioning chuck to be loose or tight, a positioning rotary cylinder for driving the positioning chuck to rotate and a positioning rotor lifting cylinder for driving the positioning chuck to move up and down, and the positioning chuck is connected with an output shaft of the positioning clamp cylinder.
5. The full automatic welding machine of the double-turntable motor rotor according to claim 1, characterized in that: the resistance value testing mechanism comprises a resistance measuring head used for testing a motor rotor and a resistance value testing action cylinder used for driving the resistance measuring head to execute.
6. The full automatic welding machine of the double-turntable motor rotor according to claim 1, characterized in that: the turnover mechanism comprises a turnover chuck for clamping a motor rotor, a turnover clamp cylinder for driving the turnover chuck to be loosened, a turnover cylinder for driving the turnover chuck to perform turnover motion, and a turnover rotor lifting cylinder for driving the turnover chuck to move up and down.
7. The full automatic welding machine of the double-turntable motor rotor according to claim 1, characterized in that: get pressure sensitive mechanism including pressure-sensitive vibrations dish, pressure-sensitive waiting the material level, look for a position inductor, look for a position motor, carry pressure sensitive manipulator and pressure sensitive manipulator, pressure-sensitive vibrations dish with the pressure-sensitive material level of treating is connected, look for a position inductor and be located on the pressure-sensitive material level of treating, look for a position motor the output shaft with the pressure-sensitive material level of treating is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020182360.9U CN211680428U (en) | 2020-02-18 | 2020-02-18 | Full-automatic welding machine for double-turntable motor rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020182360.9U CN211680428U (en) | 2020-02-18 | 2020-02-18 | Full-automatic welding machine for double-turntable motor rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211680428U true CN211680428U (en) | 2020-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020182360.9U Active CN211680428U (en) | 2020-02-18 | 2020-02-18 | Full-automatic welding machine for double-turntable motor rotor |
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| Country | Link |
|---|---|
| CN (1) | CN211680428U (en) |
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- 2020-02-18 CN CN202020182360.9U patent/CN211680428U/en active Active
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