CN211679428U - Rounding device for washing machine box body - Google Patents
Rounding device for washing machine box body Download PDFInfo
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- CN211679428U CN211679428U CN202020122982.2U CN202020122982U CN211679428U CN 211679428 U CN211679428 U CN 211679428U CN 202020122982 U CN202020122982 U CN 202020122982U CN 211679428 U CN211679428 U CN 211679428U
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Abstract
A washing machine box body rounding device is used for bending a washing machine box body and comprises a machine body, an inner die holder connected with the machine body and a rounding die connected with the machine body, wherein the inner die holder is provided with an inner die used for controlling the bending angle of the box body, the inner die is provided with a circular arc-shaped chamfer surface, and the inner die is detachably connected with the inner die holder; the rounding die comprises an axis and a rounding cylindrical surface surrounding the axis, the rounding die is connected to a rotating shaft used for driving the rounding die, the rounding die is provided with an initial rolling position and a termination rolling position, the rounding die is located above the inner die at the initial rolling position, and the axis of the rounding die is aligned with the circle center of the chamfer cross section of the inner die in the vertical direction. The device carries out innovative design on the rounding die aiming at various specifications of front and rear R angles of the impeller box body of the washing machine, realizes rounding forming of different R angles by adopting the floating rounding mechanism, and designs the floating pressing mechanism and the angle springback compensation mechanism for improving the rounding quality.
Description
Technical Field
The utility model relates to a washing machine box body rounding device.
Background
The traditional washing machine box body rounding device has a plurality of problems which cannot be solved, including obvious indentation, warping deformation, poor flatness and the like.
Disclosure of Invention
In order to overcome the problems existing in the prior art, the utility model aims at providing a washing machine box body rounding device which has higher rounding quality and can realize the rounding forming of different R angles.
In order to achieve the purpose, the utility model provides a washing machine box body rounding device for bending a washing machine box body, which comprises a machine body, an inner die holder connected with the machine body and a rounding die connected with the machine body, wherein the inner die holder is provided with an inner die for controlling the bending angle of the box body, the inner die is provided with a circular arc-shaped chamfer surface, and the inner die is detachably connected with the inner die holder; the rounding die comprises a shaft center and a rounding cylindrical surface surrounding the shaft center, the rounding die is connected with a rotating shaft used for driving the rounding die, the rounding die is provided with an initial rolling position and a termination rolling position, the rounding die is positioned above the inner die when in the initial rolling position, and the shaft center of the rounding die is aligned with the circle center of the chamfer cross section of the inner die in the vertical direction.
Preferably, the device comprises a rotating cylinder for driving the rotating shaft to rotate, and the rotating cylinder is connected with the rotating shaft.
Preferably, the device comprises an up-down moving cylinder, and the up-down moving cylinder is connected with the rounding die.
Preferably, the rolling die comprises a height limiting column, the height limiting column is connected with the up-down moving cylinder, and when the rolling die is located at an initial rolling position, the lower end face of the rolling cylindrical surface and the inner die are separated by a distance of the thickness of the box body.
Preferably, the rolling die comprises a guide rail sliding block and a rolling floating cylinder connected with the guide rail sliding block, wherein the guide rail sliding block is respectively connected with the end parts of two sides of the rolling die.
Preferably, the rolling die comprises a compression die, the compression die is arranged above the inner die, and the compression die is parallel to the rolling die.
Preferably, the ends of the rounding die are provided with bearings for reducing tangential friction.
Preferably, the machine body is provided with an angle limiting column, and when the rounding die rolls to the rolling termination position, the angle limiting column abuts against the side face of the box body.
Preferably, the inner die holder has a slot and a pressing block, the inner die is inserted into the inner die holder from the end of the slot, and the pressing block locks the inner die.
Preferably, the central angle of the circular arc-shaped chamfer surface of the inner die 3 corresponding to the initial rolling position and the final rolling position is 120 °.
Due to the adoption of the technical scheme, the device carries out innovative design on the rounding die aiming at various specifications of the front and rear R angles of the impeller box body of the washing machine, realizes rounding forming of different R angles by adopting the floating rounding mechanism, and designs the floating pressing mechanism and the angle springback compensation mechanism for improving rounding quality.
Drawings
Figures 1 and 2 are perspective views of a washing machine cabinet rounding device according to the present invention;
figure 3 is a rounding assembly of a washing machine cabinet rounding device according to the present invention;
fig. 4 and 5 are a rounding internal mold of a washing machine box body rounding device according to the utility model;
FIG. 6 is a floating rounding mechanism of a washing machine box rounding device according to the present invention;
FIG. 7 is a floating hold-down mechanism of a washing machine box body rounding device according to the present invention;
fig. 8 shows the springback compensation status of the washing machine box body rounding device according to the present invention (rounding rotation 100 °);
fig. 9 shows the relative position of the R45 rounding die and the rotation center of the washing machine box body rounding device according to the present invention;
fig. 10 shows the relative position of the R5 rounding die and the rotation center of the washing machine box body rounding device according to the present invention;
figure 11 is according to the utility model discloses a washing machine box rounding device rolls the effect of spacing post of angle around the circle.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 1 to 3, fig. 1 and 2 are perspective views of a washing machine box body rounding device according to the present invention, and fig. 3 is a rounding component of the washing machine box body rounding device according to the present invention. The utility model provides a washing machine box rounding device for buckling washing machine box, includes organism 1, the interior die holder 2 that is connected with organism 1, the rounding mould 5 that is connected with organism 1, reciprocate cylinder 8, guide rail slider 10, the rounding floating cylinder 16 that is connected with guide rail slider 10, hold-down die 12, reciprocate cylinder 8 and be connected with rounding mould 5, guide rail slider 10 is connected respectively in the both sides tip of rounding mould 5, hold-down die 12 sets up in the top of centre form 3, hold-down die 12 is on a parallel with rounding mould 5.
The inner die holder 2 is provided with an inner die 3 for controlling the bending angle of the box body, the inner die 3 is provided with a circular arc-shaped chamfer surface, and the inner die 3 is detachably connected with the inner die holder 2; the inner die holder 2 is provided with a slot 14 and a pressing block 15, the inner die 3 is inserted into the inner die holder 2 from the end part of the slot 14, and the pressing block 15 locks the inner die 3.
The rounding die 5 comprises a shaft center and a rounding cylindrical surface surrounding the shaft center, and the end of the rounding die 5 is provided with a bearing 11 for reducing tangential friction. The rounding die 5 is connected with a rotating shaft 7 for driving the rounding die 5, and the rotating cylinder 6 is connected with the rotating shaft 7 for driving the rotating shaft 7 to rotate.
The rounding die 5 has an initial rolling position at which the rounding die 5 is positioned above the inner die 3 and at which the axis of the rounding die 5 is aligned in the vertical direction with the center of the circle of the chamfered cross section of the inner die 3, and an end rolling position. The central angle of the circular arc chamfer surface of the inner die 3 corresponding to the initial rolling position and the final rolling position is 120 degrees. The machine body 1 is provided with an angle limiting column 13 and a height limiting column 9, when the rounding die 5 rolls to the end rolling position, the angle limiting column 13 is abutted against the side face of the box body, the height limiting column 9 is connected with the up-and-down moving cylinder 8, and when the rounding die 5 is located at the initial rolling position, the lower end face of the rounding cylinder and the inner die 3 are separated from each other by the thickness of the box body. As shown in the attached figures 1 and 2, the up-and-down moving air cylinder pushes the rounding component to the height limiting column through the guide of the guide rail sliding block, the height limiting column can be used for quickly changing and adjusting the working height of the rounding component, and therefore the rotating center is enabled to coincide with the center of the R angle of the inner die. The rounding assembly as shown in fig. 3 uses two rotating cylinders to drive the rounding die to rotate around the center of the rotating shaft (rotating center).
Fig. 4 and 5 are a rounding internal mold of a washing machine box body rounding device according to the utility model; the internal mold is inserted into the side groove of the internal mold base, and the pressing block is screwed up and fixed after the internal mold base reaches a fixed position. The R angle of the flattening part is required to be generally in the range of 5-45 mm after rounding forming, so that the R angle of the corresponding inner die has multiple specifications, and the inner die with different R angles is quickly replaced through the groove pressing block. Because the feeding position of the workpiece is fixed, the upper surface of the inner die is designed at the same height. And the inner mold R angles are tangent to the upper surface, which causes the center heights of the inner mold R angles to be different.
Figure 9 is according to the utility model discloses a washing machine box rounding device's R45 rounding mould and rotation center relative position top and end, figure 10 is according to the utility model discloses a washing machine box rounding device's R5 rounding mould and rotation center relative position top and end, figure 11 is according to the utility model discloses a washing machine box rounding device is the effect of the spacing post of angle around the rounding. When the rotating cylinder works, the rotating center coincides with the center of the inner die, in order to realize the function of rounding, the cylindrical surface of the rounding die needs to be tangent to the R angle of the inner die (the thickness of the workpiece plate is actually spaced), but the radial position of the rounding die relative to the rotating center must be changed along with the inner die with different R angles.
Figure 6 is according to the utility model discloses a washing machine box rounding device's round mechanism that rolls floats wholly promotes by rotating cylinder and rotates around rotation center to it is radial unsteady to pass through the guide rail slider direction with two round floating cylinder and drive the round mould, and the round mould just can start pressing the work piece on lower mould R angle surface at all times like this. And bearings are arranged at two ends of the rounding die, so that the rounding die can roll on the surface of a workpiece in the rounding action process, R-angle tangential friction is hardly generated, and the damage to the surface of the workpiece caused by relative sliding friction is avoided. This floating rounding mechanism can effectively promote debugging and test efficiency, even later stage is repaiied the mould and is leaded to the R angle change, perhaps the centre of rotation deviates a little with centre form R angle center during the centering, as long as the rounding mould position all can realize the rounding function in the cylinder stroke that floats.
FIG. 7 is a floating hold-down mechanism of a washing machine box body rounding device according to the present invention; because the box flattening piece warps in different degrees, in order to ensure the rounding quality and improve the consistency, a pressing mechanism is designed to press the flattening piece close to the R angle position on the upper plane of the inner die, before rounding action, two floating pressing cylinders push a pressing die to press the flattening piece through guide pillars and linear bearings in a guiding manner, and the pressing die can be floated up and down to adapt to various R angle inner dies similarly to the floating rounding mechanism.
Fig. 8 shows the springback compensation status of the washing machine box body rounding device according to the present invention (rounding rotation 100 °); because the box body is distorted and rebounded to deform after being rounded, when the rotation angle of the rounding action is 90 degrees, the R angle of the box body is smaller than 90 degrees after being rounded. Therefore, the designed rounding angle is slightly larger than 90 degrees for compensation, and the corresponding inner mold R angle arc angles can be uniformly designed to be 120 degrees enough for the rebound compensation angle of a common box body. The deformation resilience amounts of the box bodies made of different materials and thicknesses are different, and the final position of the rounding die can be adjusted by replacing the angle limiting column (in a quick-change mode), so that the compensation angle is adjusted. The device carries out innovative design on the rounding die aiming at various specifications of front and rear R angles of the impeller box body of the washing machine, realizes rounding forming of different R angles by adopting the floating rounding mechanism, and designs the floating pressing mechanism and the angle springback compensation mechanism for improving the rounding quality.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (10)
1. The utility model provides a washing machine box body rounding device for the washing machine box body of buckling which characterized in that includes:
a body (1);
the inner die holder (2) is connected with the machine body (1), the inner die holder (2) is provided with an inner die (3) used for controlling the bending angle of the box body, the inner die (3) is provided with a circular arc-shaped chamfer surface, and the inner die (3) is detachably connected with the inner die holder (2);
with organism (1) round rolling mould (5) that are connected, round rolling mould (5) include the axle center and encircle the round rolling cylinder of axle center, round rolling mould (5) connect in being used for the drive round rolling mould (5) pivot (7), round rolling mould (5) have initial roll position and termination roll position, when initial roll position, round rolling mould (5) be located the top of centre form (3), just round rolling mould (5) the axle center with the centre of a circle of the chamfer cross section of centre form (3) align on the vertical direction.
2. A washing machine cabinet spheronization device according to claim 1, characterized in that: the device comprises a rotating cylinder (6) for driving the rotating shaft (7) to rotate, wherein the rotating cylinder (6) is connected with the rotating shaft (7).
3. A washing machine cabinet spheronization device according to claim 1, characterized in that: comprises an up-down moving cylinder (8), wherein the up-down moving cylinder (8) is connected with the rounding die (5).
4. A washing machine cabinet spheronization device according to claim 3, characterized in that: the rolling die comprises a height limiting column (9), wherein the height limiting column (9) is connected with an up-down moving cylinder (8), and when the rolling die (5) is located at an initial rolling position, the lower end face of the rolling cylindrical surface and the inner die (3) are separated from each other by the thickness of a box body.
5. A washing machine cabinet spheronization device according to claim 1, characterized in that: the rolling die comprises a guide rail sliding block (10) and a rolling floating cylinder (16) connected with the guide rail sliding block (10), wherein the guide rail sliding block (10) is respectively connected with the end parts of two sides of the rolling die (5).
6. A washing machine cabinet spheronization device according to claim 1, characterized in that: the rolling die comprises a pressing die (12), wherein the pressing die (12) is arranged above the inner die (3), and the pressing die (12) is parallel to the rolling die (5).
7. A washing machine cabinet spheronization device according to claim 1, characterized in that: the end of the rounding die (5) is provided with a bearing (11) for reducing tangential friction force.
8. A washing machine cabinet spheronization device according to claim 1, characterized in that: the rolling machine is characterized in that the machine body (1) is provided with an angle limiting column (13), and when the rolling die (5) rolls to a rolling stop position, the angle limiting column (13) is abutted against the side face of the box body.
9. A washing machine cabinet spheronization device according to claim 1, characterized in that: the inner die holder (2) is provided with a slot (14) and a pressing block (15), the inner die (3) is inserted into the inner die holder (2) from the end part of the slot (14), and the pressing block (15) locks the inner die (3).
10. A washing machine cabinet spheronization device according to claim 1, characterized in that: the central angle of the circular arc chamfer surface of the inner die (3) corresponding to the initial rolling position and the final rolling position is 120 degrees.
Priority Applications (1)
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CN202020122982.2U CN211679428U (en) | 2020-01-20 | 2020-01-20 | Rounding device for washing machine box body |
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CN202020122982.2U CN211679428U (en) | 2020-01-20 | 2020-01-20 | Rounding device for washing machine box body |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111136136A (en) * | 2020-01-20 | 2020-05-12 | 苏州托克斯冲压设备有限公司 | Rounding device for washing machine box body |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111136136A (en) * | 2020-01-20 | 2020-05-12 | 苏州托克斯冲压设备有限公司 | Rounding device for washing machine box body |
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