CN211679229U - Automatic synchronous dust removal device for numerical control electric welding cutting - Google Patents

Automatic synchronous dust removal device for numerical control electric welding cutting Download PDF

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Publication number
CN211679229U
CN211679229U CN201921313446.4U CN201921313446U CN211679229U CN 211679229 U CN211679229 U CN 211679229U CN 201921313446 U CN201921313446 U CN 201921313446U CN 211679229 U CN211679229 U CN 211679229U
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China
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automatic
track
cutting
cylinder
numerical control
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CN201921313446.4U
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Chinese (zh)
Inventor
王海兴
康贵
王爱民
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Shanxi Ming Steel Metallurgical Machinery Co.,Ltd.
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王晓林
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Abstract

The utility model discloses an automatic synchronous dust collector for numerical control electric welding cutting, its characteristics are that the symmetry sets up two supports 8, connect track A11 between two supports 8, set up automatic cutting system 13 on track A11, perpendicular with track A11, set up telescopic link A19 on automatic cutting system 13, connect servo motor 16 on telescopic link A19, lower connection cutting head 15, respectively set up cylinder A7 and cylinder B9 on two supports 8, link track B10 between cylinder A7 and cylinder B9, set up two parallel orbit 6 on two supports 8 respectively, set up automatic synchronization system 12 on track B10, perpendicular with track B10, set up telescopic link B18 on automatic synchronization system 12, telescopic link B18 connects ventilation pipe 5 through fixed screw 17, dust collector 4 is connected to the ventilation pipe 5 other end, connect air exhauster 3 down, horn mouth 2, set up the door on horn mouth 2, is suitable for metal cutting.

Description

Automatic synchronous dust removal device for numerical control electric welding cutting
The technical field is as follows:
the utility model particularly relates to an automatic synchronization dust collector for numerical control electric welding cutting belongs to the technical field that mechanical equipment made.
Background art:
in the prior art, no matter which method is used for cutting and grinding the metal plate, a large amount of sparks and metal coke smoke waste gas are generated in the processing process of the metal plate, the production field environment and the atmospheric environment are seriously polluted, in order to improve the production environment, improve the production efficiency and protect the atmospheric environment, the sparks and the metal coke smoke waste gas generated in the cutting and grinding process of the metal plate are particularly required to be dedusted, and the waste gas generated in the production and processing process is prevented from damaging the body of workers and polluting the atmospheric environment. However, the conventional dust collector can only be adapted to a certain range of processing requirements, and when the position of a processing point changes, the dust collection position needs to be manually changed. Along with continuous improvement of industrial automation degree, automatic cutout system has realized the full automatic cutout of panel on a large scale, uses traditional dust shaker to need the artifical dust absorption position that changes the dust shaker that does not stop, can't realize along with the change of operating point position and automatic change dust absorption position, the work efficiency greatly reduced of dust shaker, traditional dust shaker has can't satisfy the demand of panel cutting grinding work on a large scale, just the utility model people knows, effective solution to this problem has not reported yet at present.
The utility model has the following contents:
the utility model provides a can adapt to various models, the sheet metal cutting grinding engineering of big, small range, and with low costs, degree of automation is high, and dust removal effect is good, has greatly improved the production environment, has improved production efficiency, has liberated productivity, has protected atmospheric environment's an automatic synchronization dust collector for numerical control electric welding cutting.
The technical scheme of the utility model is realized like this, an automatic synchronization dust collector for numerical control electric welding cutting, by dust pelletizing system, automatic synchronization system, automatic cutting system constitute, its characterized in that symmetry sets up two supports 8, connect track A11 between two supports 8, set up automatic cutting system 13 on track A11, perpendicular to track A11, set up telescopic link A19 on automatic cutting system 13, connect servo motor 16 on telescopic link A19, connect cutting head 15 down, respectively set up cylinder A7 and cylinder B9 on two supports 8, cylinder A7 and the upper end of cylinder B9 are through the connecting plate with track B10 fixed, set up two parallel operation tracks 6 respectively on two supports 8, set up automatic synchronization system 12 on track B10, perpendicular to track B10, on automatic synchronization system 12, set up telescopic link B18 with telescopic link A (19) parallel, the telescopic rod B18 is connected with the ventilation pipe 5 and the dust removal device 4 through a fixing screw 17, and is connected with the exhaust fan 3 and the horn dust collection opening 2; an electric switch door 20 for avoiding the telescopic rod A19 is arranged on the horn dust collection opening 2; the automatic synchronization system 12 is connected with the automatic cutting system 13 through a signal line 25; the 220V alternating current power supply 22 supplies power to the automatic cutting system 13 and the automatic synchronization system 12; providing a plasma cutting source by welder 23; two air outlets of the air pump 24 are respectively connected with the automatic cutting system 13 and an air inlet of the electric valve 27, and the pneumatic switch 26 is respectively connected with an air outlet of the electric valve 27, an air cylinder A7 and an air cylinder B9; the proximity switch signal on the electric switch door 20 is connected with the signal line of the electric valve 27; the top of the worktable 1 is arranged as a water tank and is vertical to the cutting head 15 and the horn dust suction port 2.
The working principle of the automatic cutting machine is that a 220V alternating current power supply 22 is connected, power is input into an automatic cutting system 13 and an automatic synchronization system 12, the automatic cutting system 13 inputs a synchronization signal into the automatic synchronization system 12 through a signal line 25, a switch of a welding machine 23 is started, a plasma signal is provided for the automatic cutting system 13, a direction key on the automatic cutting system 13 is controlled to realize the movement of a servo motor 16 and a cutting head 15 on a workbench surface through a track A11 and a telescopic rod A19, the servo motor 16 is controlled to realize the ascending and descending of the cutting head 15, and a metal plate is placed on the workbench 1 to be cut. An off-line button on the side of the box body of the automatic cutting system 13 is controlled to enable the automatic cutting system 13 and the automatic synchronizing system 12 to be in an off-line state, and at the moment, the two systems are separated and can respectively manually run to required positions; an electric switch door 20 arranged on the horn dust collection port 2 is opened, a proximity switch 28 arranged on the horn dust collection port 2 and used for detecting the in-place opening of the door is closed after the door is opened in place, a signal is transmitted to an electric valve 27, the electric valve 27 is opened to ensure that the air path from an air pump 24 to a pneumatic switch 26 is unblocked, the pneumatic switch 26 is controlled to ensure that an air cylinder A7 and an air cylinder B9 extend out, so that the track 10, an automatic synchronization system 12 connected with the track 10, a telescopic rod B18, a dust collection device 2, an exhaust fan 3 and the like are lifted, an automatic cutting system 13 is manually operated to ensure that a servo motor 16 and a cutting head 15 connected with the servo motor 16 are positioned under a dust collection device 2, at the moment, the pneumatic switch 26 is controlled to slowly fall down the track 10, the automatic synchronization system 12 connected with the track 10, the telescopic rod B18, the dust collection device 2, the, the electric switch door 20 is closed, the approach switch 28 is disconnected at this time, no signal is transmitted to the electric valve 27, the electric valve 27 is closed, the air cylinders A7 and B9 cannot run, so that the situation that a small door below the telescopic rod A19 is damaged due to misoperation of the pneumatic switch 26 is avoided, the offline button on the side of the box body of the automatic cutting system 13 is controlled to be in an online state, synchronous running of the automatic cutting system 13 and the automatic synchronizing system 12 can be achieved at this time, the horn dust suction opening 2 is always automatically synchronized on the servo motor 16 and the cutting head 15, and waste gas generated by cutting passes through the horn dust suction opening 2 connected to the telescopic rod B18. The exhaust fan 3 and the ventilation pipe 5 are sucked into the dust removal device 4 for treatment, and sediments generated by cutting fall into a water tank of the workbench 1. During maintenance, the electric switch door 20 is opened, the pneumatic switch 26 is controlled to lift the track B10 upwards, and the horn dust suction opening 2 exhaust fan 3 and the ventilation pipe 5 are driven to ascend, so that the cutting head 15 can be replaced and maintained after being exposed, and the maintenance is convenient and fast.
Compared with the prior art, the utility model can be applicable to various models, the sheet metal automatic cutout grinding engineering of big, small range, it is with low costs, degree of automation is high to have, and dust removal effect is good, greatly improves the production environment, improves production efficiency, and the atmospheric environment is protected, is of value to the advantage of production workman physical and mental health.
Drawings
FIG. 1 is a schematic structural diagram of the present invention
FIG. 2 is a schematic view of the dust collection system of the present invention
FIG. 3 is a schematic view of the structure of the electric switch door of the present invention
FIG. 4 is a schematic diagram of the connection of the systems of the present invention
In the figure: 1. the automatic cutting machine comprises a workbench, 2 a horn dust suction port, 3 an exhaust fan, 4 a dust removal device, 5 an air pipe, 6 an operation track, 7 an air cylinder A, 8 a support, 9 an air cylinder B, 10 a track B, 11 an track A, 12 an automatic synchronization system, 13 an automatic cutting system, 14 a steel plate, 15 a cutting head, 16 a servo motor, 17 a fixing screw, 18 an expansion link B, 19 an expansion link A, 20 an electric switch door, 21 a hinge, 22.220V alternating current power supply, 23 a welding machine plasma signal, 24 an air pump 25 a signal wire, 26 a pneumatic switch, 27 an electric valve and 28 a proximity switch.
The specific implementation mode is as follows:
the present invention is explained in detail with reference to the accompanying drawings, as shown in fig. 1, a schematic structural diagram for numerical control electric welding cutting is provided, in which two supports 8 are symmetrically provided, a track a11 is connected between the two supports 8, an automatic cutting system 13 is provided on the track a11, the track a11 is perpendicular to the track a, an expansion link a19 is provided on the automatic cutting system 13, a servo motor 16 is connected on the expansion link a19, a cutting head 15 is connected below, two supports 8 are respectively provided with an air cylinder a7 and an air cylinder B9, the upper ends of the air cylinder a7 and the air cylinder B9 fix a track B10 through a connecting plate, two parallel running tracks 6 are respectively provided on the two supports 8, an automatic synchronization system 12 is provided on the track B10, and the track B10 is perpendicular to the structural diagram; as shown in the attached figure 2, an automatic synchronous dust collection device for numerical control electric welding cutting is characterized in that an automatic synchronous system 12 is provided with a telescopic rod B18, a telescopic rod B18 is connected with a ventilation pipe 5 through a fixing screw 17, the other end of the ventilation pipe 5 is connected with a dust collection device 4, a suction fan 3 and a horn dust collection port 2 are connected below the ventilation pipe 5, and the horn dust collection port 2 completely covers a servo motor and a cutting head 15 which are fixed on a telescopic rod A19; as shown in fig. 3, a schematic structural diagram of a door opening and closing structure on a horn dust collection port 2 of an automatic synchronous dust removal device for numerical control electric welding cutting is shown, wherein an electric door opening and closing structure for avoiding a telescopic rod a19 and a proximity switch 28 for detecting the in-place opening of the door are arranged on the horn dust collection port 2; as shown in fig. 4, the automatic synchronous dust removing device for the numerical control electric welding cutting is connected with each system, the automatic synchronous system 12 is connected with the automatic cutting system 13 through a signal line 25; the 220V alternating current power supply 22 supplies power to the electric switch door 20, the automatic cutting system 13, the automatic synchronization system 12 and the proximity switch 28; providing a plasma cutting source by welder 23; two air outlets of the air pump 24 are respectively connected with the automatic cutting system 13 and an air inlet of the electric valve 27, and the pneumatic switch 26 is respectively connected with an air outlet of the electric valve 27 and upper ports and lower ports of the air cylinders A7 and B9; a signal wire of the proximity switch signal connection electric valve 27 on the horn dust collection port 2; the working platform 1 is arranged as a water tank and is vertical to the cutting head 15 and the horn dust suction port 2.
The implementation method comprises the following steps: the 220V alternating current power supply 22 is connected, the power supply is input into the automatic cutting system 13 and the automatic synchronous system 12, the automatic cutting system 13 inputs synchronous signals into the automatic synchronous system 12 through a signal line 25, a welding machine switch 23 is started to provide cutting signals for the automatic cutting system 13, the servo motor 16 and the cutting head 15 can be controlled to move on the workbench surface through a track A11 and a telescopic rod A19 by controlling a direction key on the automatic cutting system 13, the cutting head 15 can be controlled to ascend and descend by controlling the servo motor 16, and a metal plate is placed on the workbench 1 to be ready for cutting. An off-line button on the side of the box body of the automatic cutting system 13 is controlled to enable the automatic cutting system 13 and the automatic synchronizing system 12 to be in an off-line state, and at the moment, the two systems are separated and can respectively manually run to required positions; opening an electric switch door 20 arranged on the horn dust collection port 2, closing a proximity switch 28 arranged on the door after the door is opened to a proper position, transmitting a signal to an electric valve 27, opening the electric valve 27 to ensure that an air path from an air pump 24 to the pneumatic switch 26 is unblocked, controlling the pneumatic switch 26 to ensure that air cylinders A7 and B9 extend out, so as to lift the track 10, an automatic synchronization system 12 connected with the track 10, a telescopic rod B18, a dust collection device 2, an exhaust fan 3 and the like, manually operating the automatic cutting system 13 to ensure that a servo motor 16 and a cutting head 15 connected with the servo motor 16 are positioned under the dust collection equipment 2, controlling the pneumatic switch 26 to slowly drop the track 10, the automatic synchronization system 12 connected with the track 10, the telescopic rod B18, the dust collection device 2, the exhaust fan 3 and the like, covering the horn dust collection port 2 and the exhaust fan 3 on the servo motor 16 and the cutting head 15, closing the electric, no signal is transmitted to the electric valve 27, the electric valve 27 is closed, the air cylinders A7 and B9 cannot run, so that the situation that a small door below the telescopic rod A19 is damaged due to misoperation of the pneumatic switch 26 is avoided, an offline button on the box side of the automatic cutting system 13 is controlled to be in an online state, synchronous running of the automatic cutting system 13 and the automatic synchronizing system 12 can be achieved at the moment, the horn dust suction port 2 is always automatically synchronized on the servo motor 16 and the cutting head 15, and waste gas generated by cutting passes through the horn dust suction port 2 connected to the telescopic rod B18. The exhaust fan 3 and the ventilation pipe 5 are sucked into the dust removal device 4 for treatment, and sediments generated by cutting fall into a water tank of the workbench 1. During maintenance, the electric switch door 20 is opened, the pneumatic switch 26 is controlled to lift the track B10 upwards, and the horn dust suction opening 2 exhaust fan 3 and the ventilation pipe 5 are driven to ascend, so that the cutting head 15 can be replaced and maintained after being exposed, and the maintenance is convenient and fast.
In the technical field of the present invention, various changes can be made within the technical gist of the present invention as long as general knowledge is grasped.

Claims (5)

1. An automatic synchronous dust removal device for numerical control electric welding cutting, which comprises a dust removal system, an automatic synchronous system and an automatic cutting system, and is characterized in that two brackets (8) are symmetrically arranged, a track A (11) is connected between the two brackets (8), the automatic cutting system (13) is arranged on the track A (11) and is vertical to the track A (11), an expansion rod A (19) is arranged on the automatic cutting system (13), a servo motor (16) is connected on the expansion rod A (19), a cutting head (15) is connected below the expansion rod A (19), a cylinder A (7) and a cylinder B (9) are respectively arranged on the two brackets (8), the track B (10) is connected between the cylinder A (7) and the cylinder B (9), two parallel running tracks (6) are respectively arranged on the two brackets (8), the automatic synchronous system (12) is arranged on the track B (10) and is vertical to the track B (10), on the automatic synchronization system (12), a telescopic rod B (18) is arranged in parallel with the telescopic rod A (19), the other end of the telescopic rod B (18) is connected with a ventilation pipe (5) and a dust removal device (4) through a fixing screw (17), and an exhaust fan (3) and a horn dust collection opening (2) are connected at the lower part.
2. The automatic synchronous dust removing device for the numerical control electric welding cutting as claimed in claim 1, wherein an electric switch door (20) is arranged on the horn dust suction port (2), the telescopic rod A (19) penetrates into the horn dust suction port (2) through the electric switch door (20), and the horn dust suction port (2) completely covers the servo motor (16) and the cutting head (15).
3. The automatic synchronous dust removing device for the numerical control electric welding cutting as recited in claim 1, characterized in that the automatic synchronous system (12) is synchronously connected with the automatic cutting system (13) through a signal line (25).
4. The automatic synchronous dust removing device for the numerical control electric welding cutting as claimed in claim 1, characterized in that the automatic synchronous system (12) is connected in parallel with the automatic cutting system (13) and is powered by a 220V alternating current power supply (22).
5. The automatic synchronous dust removing device for the numerical control electric welding cutting as claimed in claim 1, characterized in that the air outlet of the air pump (24) is connected with an electric valve (27), the electric valve (27) is connected with a pneumatic switch (26), two air outlets of the pneumatic switch (26) are respectively connected with the upper opening and the lower opening of the air cylinder A (7) and the air cylinder B (9), and a proximity switch (28) arranged on the horn dust suction port (2) for detecting the door opening in place automatically controls the on-off of the electric valve.
CN201921313446.4U 2019-08-07 2019-08-07 Automatic synchronous dust removal device for numerical control electric welding cutting Active CN211679229U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921313446.4U CN211679229U (en) 2019-08-07 2019-08-07 Automatic synchronous dust removal device for numerical control electric welding cutting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921313446.4U CN211679229U (en) 2019-08-07 2019-08-07 Automatic synchronous dust removal device for numerical control electric welding cutting

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CN211679229U true CN211679229U (en) 2020-10-16

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CN201921313446.4U Active CN211679229U (en) 2019-08-07 2019-08-07 Automatic synchronous dust removal device for numerical control electric welding cutting

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110508587A (en) * 2019-08-07 2019-11-29 王晓林 Automatic synchronization dust-extraction unit for numerical control electric welding cutting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110508587A (en) * 2019-08-07 2019-11-29 王晓林 Automatic synchronization dust-extraction unit for numerical control electric welding cutting

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20210301

Address after: 045000 Saiyu street, Saiyu mining area, Yangquan City, Shanxi Province

Patentee after: Shanxi Ming Steel Metallurgical Machinery Co.,Ltd.

Address before: 045000 5-7 new farm building, new spring North Road, Yangquan Development Zone, Shanxi

Patentee before: Wang Xiaolin

TR01 Transfer of patent right