CN211670291U - Pure lead battery pole group slot-in tool - Google Patents
Pure lead battery pole group slot-in tool Download PDFInfo
- Publication number
- CN211670291U CN211670291U CN202020809743.4U CN202020809743U CN211670291U CN 211670291 U CN211670291 U CN 211670291U CN 202020809743 U CN202020809743 U CN 202020809743U CN 211670291 U CN211670291 U CN 211670291U
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- China
- Prior art keywords
- stainless steel
- pole group
- pressing plate
- push
- push plate
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- 238000003825 pressing Methods 0.000 claims abstract description 44
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 34
- 239000010935 stainless steel Substances 0.000 claims abstract description 34
- 239000002131 composite material Substances 0.000 claims abstract description 27
- 210000005056 cell body Anatomy 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Secondary Cells (AREA)
Abstract
A pure lead battery pole group groove-entering tool comprises a roller table fixing table board, a pushing device and a fixing device; the pushing device comprises a push plate assembly and a lifting device, the push plate assembly is positioned above the fixing device and comprises a stainless steel pressing plate and three composite pressing plates arranged at the lower end of the stainless steel pressing plate, the length of the stainless steel pressing plate is matched with the width of the pole group, and the width of the stainless steel pressing plate is smaller than the thickness of the pole group; the composite pressing plates are composed of stainless steel blocks and soft rubber pads connected to the lower portions of the stainless steel blocks, the width of each composite pressing plate is matched with that of each stainless steel pressing plate, the thickness of each composite pressing plate is equal to the distance between the upper surface of each pole group and the upper surface of the corresponding busbar, the distance between every two adjacent composite pressing plates is matched with the width of each busbar of the pole groups, and the thickness of each soft rubber pad is 2-5 mm; the device comprises a lifting cylinder and a guide rod, wherein a cylinder barrel of the lifting cylinder is arranged on a fixed plane, the end of a piston downwards penetrates through the fixed plane to be connected with a push plate assembly, and the lower end part of the guide rod penetrates through the fixed plane to be connected with the push plate assembly; the cost is reduced, and the working efficiency is improved.
Description
Technical Field
The utility model belongs to pure lead battery manufacture equipment field especially relates to a pure lead battery utmost point crowd goes into groove frock.
Background
The lead-acid accumulator consists of pole group, sulfuric acid, cover, etc. The battery production generally comprises processes of pole plate production, battery assembly, formation charging, post-treatment and the like, wherein the battery assembly generally comprises the procedures of pole plate encapsulation, pole group cast welding, pole group groove entering, short circuit detection, butt welding, heat sealing, terminal welding, airtightness detection and the like.
The AGM pure lead battery has the advantages of low self-discharge, less water loss, high heavy current discharge performance, long deep cycle life and the like, but the AGM start-stop battery needs higher assembly pressure to ensure higher oxygen recombination efficiency, so that a machine is generally adopted to push and press the electrode group into the groove when the AGM start-stop battery is put into the groove.
The pure lead battery adopts pure lead polar plates, so the whole polar plate is softer than the conventional lead-calcium polar plate, particularly the polar plate lugs are deformed by the huge pressure when the pure lead battery enters the slots, and the polar plate is seriously deformed even to cause the damage of a polar group and the scrapping of the battery.
The prior art scheme generally adopts the following mode for avoiding the deformation of a plate group of a pure lead battery into a slot polar plate lug:
1. increasing the thickness of the plate grid and the plate lug; 2. adopting manual groove entering;
whereas the prior art solutions have the following disadvantages: 1. the thickness of the grid and the lug is increased, and the defects of increased lead consumption of the battery, increased weight of the battery and increased cost are overcome; 2. And the manual groove feeding is adopted, so that the production efficiency is low, and the labor intensity of workers is high.
Disclosure of Invention
The utility model aims at overcoming the above-mentioned not enough of prior art, and provide a pure lead battery utmost point crowd and go into groove frock, design simple structure, reduce cost improves work efficiency simultaneously.
A pure lead battery pole group groove-entering tool comprises a roller table fixing table top, a pushing device and a fixing device, wherein the roller table fixing table top is used for placing a battery groove body and is provided with a conveying belt;
the pushing device comprises a push plate assembly and a lifting device for driving the push plate assembly to lift, the push plate assembly is positioned above the fixing device and comprises a stainless steel pressing plate and three composite pressing plates arranged at the lower end of the stainless steel pressing plate, the length of the stainless steel pressing plate is matched with the width of the pole group, and the width of the stainless steel pressing plate is smaller than the thickness of the pole group; the composite pressing plates are composed of stainless steel blocks and soft rubber pads connected to the lower portions of the stainless steel blocks, the width of each composite pressing plate is matched with that of each stainless steel pressing plate, the thickness of each composite pressing plate is equal to the distance between the upper surface of each pole group and the upper surface of the corresponding busbar, the distance between every two adjacent composite pressing plates is matched with the width of each busbar of the pole groups, and the thickness of each soft rubber pad is 2-5 mm; the lifting device comprises a lifting cylinder and a guide rod, the cylinder barrel of the lifting cylinder is arranged on a fixed plane, the piston end downwards penetrates through the fixed plane to be connected with the push plate assembly, the fixed plane is provided with a yielding hole for yielding the guide rod, and the lower end of the guide rod penetrates through the fixed plane to be connected with the push plate assembly.
The guide rods are two, and the two guide rods are arranged on two sides of the lifting cylinder.
The fixing device comprises a left positioning push plate and a right positioning push plate which are arranged on the left side and the right side of the table top fixing table, and a left push cylinder and a right push cylinder which are used for driving the left positioning push plate and the right positioning push plate to translate.
And photoelectric switches for detecting the in-place of the battery cell body are further arranged on the left side and the right side of the roller table fixing table board under the push plate assembly.
The controller is used for receiving photoelectric switch signals and controlling the left push cylinder and the right push cylinder to push out the positioning battery groove body and the lifting cylinder to descend the push electrode group to enter the groove.
The stainless steel pressing plate is 110 mm-140 mm long, 20 mm-40 mm wide and 10mm thick.
The width of the composite pressing plate is 20 mm-40 mm, and the thickness of the composite pressing plate is 10 mm-20 mm.
The utility model increases the contact area in the pressing process, thereby reducing the pressure in unit area and effectively slowing down the bending deformation of the plate lug or the damage condition of the polar plate caused by soft pure lead; simple design, convenient use and reduced rejection rate.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a view showing the forward state of the heating plate according to the present invention;
in the figure: 1. a table top is fixed on the roller way; 2. a battery cell body; 3. a pole group; 4. butt welding pieces; 5. a stainless steel pressure plate; 6. a stainless steel block; 7. a soft rubber cushion; 8. fixing a plane; 9. a lifting cylinder; 10. a left push cylinder; 11. a left positioning push plate; 12. a bus bar; 13. a guide rod.
Detailed Description
In fig. 1 and 2, the utility model comprises a roller table fixing table-board 1, a pushing device and a fixing device, wherein the roller table fixing table-board 1 is provided with a conveyer belt for placing a battery cell body 2; the fixing device is used for positioning and fixing the battery groove body 2; the pushing device comprises a push plate assembly and a lifting device for driving the push plate assembly to lift, and the push plate assembly is positioned above the fixing device;
the push plate component of the pushing device comprises a stainless steel press plate 5 and three composite press plates, wherein the three composite press plates are arranged at the lower end of the stainless steel press plate 5, the thickness of each stainless steel press plate is about 10mm, the length of each stainless steel press plate is 110 mm-140 mm matched with that of the pole group 3, the width of each stainless steel press plate is 5 mm-10 mm smaller than that of the pole group 3, and the width of each stainless steel press plate is 20 mm-40; the thickness of the composite pressing plate is the same as the distance between the upper surface of the pole group 3 and the upper surface of the bus bar 12, and is 10 mm-20 mm, and the width of the composite pressing plate is 5 mm-10 mm smaller than the thickness of the pole group 3 and is 20 mm-40 mm; the distance between two adjacent composite pressing plates is matched with the width of the bus bar 12 of the pole group 3, the composite pressing plates are mainly used for avoiding being pressed on a cast-weld bus bar, each composite pressing plate is composed of a stainless steel block 6 and a soft rubber pad 7 connected to the lower portion of the stainless steel block 6, and the thickness of the soft rubber pad 7 is 2 mm-5 mm;
the lifting device comprises a lifting cylinder 9 and a guide rod 13, a cylinder barrel of the lifting cylinder 9 is arranged on a fixed plane 8, the end of a piston downwards penetrates through the fixed plane 8 to be connected with the push plate assembly, the fixed plane 8 is provided with a yielding hole for yielding the guide rod 13, and the lower end part of the guide rod 13 penetrates through the fixed plane 8 to be connected with the push plate assembly; the number of the guide rods 13 is two, and the two guide rods 13 are arranged on two sides of the lifting cylinder;
the fixing device comprises a left positioning push plate and a right positioning push plate 10 which are arranged on the left side and the right side of the roller table fixing table top 1, and a left push cylinder and a right push cylinder 11 which are used for driving the left positioning push plate and the right positioning push plate 10 to translate; photoelectric switches for detecting the in-place of the battery cell body 2 are further arranged on the left side and the right side of the roller table fixing table board 1 right below the push plate assembly, and a controller (Siemens S7-300) collects photoelectric switch signals so as to control electromagnetic valves on gas circuits of the left push cylinder, the right push cylinder 11 and the lifting cylinder 9 to act, so that the piston ends of the left push cylinder and the right push cylinder 11 are pushed out/retracted to achieve the positioning/loosening of the battery cell body 2, and the piston end of the lifting cylinder 9 descends to push the anode group 3 into the groove.
Instructions for use: when the cell body single lattice of the battery cell body 2 is put into the pole group 3, the pole group 3 is thick because the cell body single lattice structure is wide at the top and narrow at the bottom, and generally can only be put into the position of 1/3-1/2, and is difficult to directly go into the cell body bottom completely. The conventional in-groove pressure plate has small contact area on the bus bar due to the fact that pure lead is soft and easily causes bending deformation of the plate lug. After the tool is adopted, the stainless steel pressing plate 5 can be pressed on the bus bar, and meanwhile, the composite pressing plate is pressed on the upper part of the pole group and has certain elastic force, so that the stress is uniform, the overall pressure is reduced, and the deformation and bending of the plate lugs are reduced.
Claims (7)
1. The utility model provides a pure lead battery utmost point crowd gets into groove frock which characterized in that: comprises a roller table fixing table top (1) which is used for placing a battery groove body (2) and is provided with a conveyer belt, a pushing device and a fixing device which is used for positioning and fixing the battery groove body (2);
the pushing device comprises a push plate assembly and a lifting device for driving the push plate assembly to lift, the push plate assembly is positioned above the fixing device and comprises a stainless steel pressing plate (5) and three composite pressing plates arranged at the lower end of the stainless steel pressing plate (5), the length of the stainless steel pressing plate (5) is matched with the width of the pole group (3), and the width of the stainless steel pressing plate is smaller than the thickness of the pole group (3); the composite pressing plates are composed of stainless steel blocks (6) and soft rubber pads (7) connected below the stainless steel blocks (6), the width of each composite pressing plate is matched with that of each stainless steel pressing plate (5), the thickness of each composite pressing plate is equal to the distance between the upper surface of each pole group (3) and the upper surface of each bus bar (12), the distance between every two adjacent composite pressing plates is matched with the width of each bus bar (12) of each pole group (3), and the thickness of each soft rubber pad (7) is 2-5 mm; the lifting device comprises a lifting cylinder (9) and a guide rod (13), wherein a cylinder barrel of the lifting cylinder (9) is arranged on a fixed plane (8), the piston end downwards penetrates through the fixed plane (8) to be connected with the push plate assembly, a yielding hole for yielding the guide rod (13) is formed in the fixed plane (8), and the lower end of the guide rod (13) penetrates through the fixed plane (8) to be connected with the push plate assembly.
2. The pure lead battery pole group groove-entering tool is characterized in that: the number of the guide rods (13) is two, and the two guide rods (13) are arranged on two sides of the lifting cylinder.
3. The pure lead battery pole group groove-entering tool is characterized in that: the fixing device comprises a left positioning push plate and a right positioning push plate (10) which are arranged on the left side and the right side of the roller table fixing table board (1), and a left push cylinder and a right push cylinder (11) which are used for driving the left positioning push plate and the right positioning push plate (10) to translate.
4. The pure lead battery pole group groove-entering tool is characterized in that: the left side and the right side of the roller table fixing table board (1) under the push plate component are also provided with photoelectric switches for detecting the in-place of the battery groove body (2).
5. The pure lead battery pole group groove-entering tool is characterized in that: the device also comprises a controller which is used for receiving photoelectric switch signals so as to control the left push cylinder and the right push cylinder (11) to push out the positioning battery groove body (2) and the lifting cylinder (9) to descend the push electrode group (3) to enter the groove.
6. The pure lead battery pole group groove-entering tool is characterized in that: the stainless steel pressing plate (5) is 110 mm-140 mm long, 20 mm-40 mm wide and 10mm thick.
7. The pure lead battery pole group groove-entering tool is characterized in that: the width of the composite pressing plate is 20 mm-40 mm, and the thickness of the composite pressing plate is 10 mm-20 mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020809743.4U CN211670291U (en) | 2020-05-15 | 2020-05-15 | Pure lead battery pole group slot-in tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020809743.4U CN211670291U (en) | 2020-05-15 | 2020-05-15 | Pure lead battery pole group slot-in tool |
Publications (1)
Publication Number | Publication Date |
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CN211670291U true CN211670291U (en) | 2020-10-13 |
Family
ID=72743990
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202020809743.4U Active CN211670291U (en) | 2020-05-15 | 2020-05-15 | Pure lead battery pole group slot-in tool |
Country Status (1)
Country | Link |
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CN (1) | CN211670291U (en) |
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2020
- 2020-05-15 CN CN202020809743.4U patent/CN211670291U/en active Active
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP01 | Change in the name or title of a patent holder | ||
CP01 | Change in the name or title of a patent holder |
Address after: No. 65 Hanjiang North Road, Xiangyang High-tech Zone, 441000 Hubei Province Patentee after: Hubei Hongben Energy Co.,Ltd. Address before: No. 65 Hanjiang North Road, Xiangyang High-tech Zone, 441000 Hubei Province Patentee before: CAMEL GROUP STORAGE BATTERY ACADEMY CO. |