CN211668471U - Utensil is examined to chamfer degree of depth - Google Patents

Utensil is examined to chamfer degree of depth Download PDF

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CN211668471U
CN211668471U CN201922372235.4U CN201922372235U CN211668471U CN 211668471 U CN211668471 U CN 211668471U CN 201922372235 U CN201922372235 U CN 201922372235U CN 211668471 U CN211668471 U CN 211668471U
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measuring block
base body
chamfer
measuring
flush
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占鑫
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Xinxing Heavy Industry Hubei 3611 Mechanical Co Ltd
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Xinxing Heavy Industry Hubei 3611 Mechanical Co Ltd
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Abstract

一种倒角深度检具,包括基座,所述基座包括基座本体、位于基座本体上的滑槽,滑槽下端与基座本体下平面平齐,基座本体下端部还设有一竖直定位杆,定位杆左侧与滑槽右侧壁平齐,定位杆后平面与滑槽底面平齐;所述滑槽内滑动连接有一测块,测块包括测块本体、设置于测块本体下端用于检测倒角深度的测头,测头右侧面与滑槽右侧壁相平齐,左侧面斜边与竖直方向夹角为α;所述测块本体上固定连有一用于检测测块位移并显示检测结果的数显动栅组件,数显动栅组件上开有一个螺纹通孔,该螺纹通孔中装有顶部抵住基座限制数显动栅组件、测块在基座上竖向移动的锁紧螺钉;具有操作方便,结构简单、可靠、精度高等特点。

Figure 201922372235

A chamfering depth inspection tool includes a base, the base includes a base body and a chute located on the base body, the lower end of the chute is flush with the lower plane of the base body, and the lower end of the base body is further provided with a Vertical positioning rod, the left side of the positioning rod is flush with the right side wall of the chute, and the rear plane of the positioning rod is flush with the bottom surface of the chute; a measuring block is slidably connected in the chute, and the measuring block includes a measuring block body and is arranged on the measuring block. The lower end of the block body is used to detect the chamfering depth. There is a digital display moving grid assembly used to detect the displacement of the measuring block and display the detection results. A locking screw that moves the measuring block vertically on the base; it has the characteristics of convenient operation, simple structure, reliability and high precision.

Figure 201922372235

Description

一种倒角深度检具A chamfering depth inspection tool

技术领域technical field

本实用新型属于机械零部件加工行业的一种检测装置,具体是一种倒角深度检具。The utility model belongs to a detection device in the machining industry of mechanical parts, in particular to a chamfering depth detection tool.

背景技术Background technique

目前,机械加工行业,在部件机械加工中,孔的加工非常普遍,一般情况下,孔口都会进行倒角处理,而倒角主要有两个目的,最常规的目的是去除翻边毛刺,防止伤害,这种倒角对尺寸要求不高,不需特别控制,另一个目的是倒角在装配中起到导向或密封的作用,需要对倒角的角度及深度进行特别控制,以保证倒角导向或密封的功能。目前,对于这种倒角的检测,倒角的角度主要靠刀具直接保证,选定相应规格的刀具就行,角度都是标准的,一般不需要专门检测,而难点在倒角的深度检测,倒角的深度会随着加工时刀具进给量的不同而变化,要准确地确定倒角的深度需要进行检测,而目前对倒角深度的检测比较粗,通常是用游标卡尺大致比划倒角的深度,检测的结果不客观,不准确,无法保证倒角深度满足要求。At present, in the machining industry, the machining of holes is very common in the machining of components. Generally, the orifice is chamfered, and the chamfer has two main purposes. The most common purpose is to remove flanging burrs and prevent Damage, this kind of chamfering does not require high size and does not need special control. Another purpose is that the chamfering plays a guiding or sealing role in the assembly. Special control of the angle and depth of the chamfering is required to ensure the chamfering. Guiding or sealing function. At present, for the detection of this kind of chamfer, the angle of the chamfer is mainly guaranteed by the tool directly, just select the corresponding specification of the tool, the angle is standard, generally do not need special detection, and the difficulty lies in the depth detection of the chamfer, inversion The depth of the corner will change with the difference of the tool feed during processing. To accurately determine the depth of the chamfer, it is necessary to detect the depth of the chamfer. At present, the detection of the chamfer depth is relatively rough. Usually, the vernier caliper is used to roughly measure the depth of the chamfer. , the test results are not objective and accurate, and the chamfering depth cannot be guaranteed to meet the requirements.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的在于克服现在技术存在的上述不足而提供一种操作简单、精度高、方便实用的倒角深度检具。The purpose of the utility model is to overcome the above-mentioned deficiencies of the existing technology and provide a chamfering depth inspection tool with simple operation, high precision, convenience and practicality.

本实用新型的技术方案在于:The technical scheme of the present utility model is:

一种倒角深度检具,包括基座,所述基座包括基座本体、位于基座本体上的滑槽,滑槽下端与基座本体下平面平齐,基座本体下端部还设有一竖直定位杆,定位杆左侧与滑槽右侧壁平齐,定位杆后平面与滑槽底面平齐;A chamfering depth inspection tool includes a base, the base includes a base body and a chute located on the base body, the lower end of the chute is flush with the lower plane of the base body, and the lower end of the base body is further provided with a Vertical positioning rod, the left side of the positioning rod is flush with the right side wall of the chute, and the rear plane of the positioning rod is flush with the bottom surface of the chute;

所述滑槽内滑动连接有一测块,测块包括测块本体、设置于测块本体下端用于检测倒角深度的测头,测头右侧面与滑槽右侧壁相平齐,底面与滑槽底面平齐,左侧面为一倾斜面,测头右侧面、底面、倾斜面向下相交为一点,左侧面斜边与竖直方向夹角为α;A measuring block is slidably connected in the chute. The measuring block includes a measuring block body and a measuring head arranged at the lower end of the measuring block body for detecting the chamfering depth. The right side of the measuring head is flush with the right side wall of the sliding groove, and the bottom surface is It is flush with the bottom surface of the chute, the left side is an inclined surface, the right side of the probe, the bottom surface, and the inclined surface intersect downward as a point, and the angle between the left side hypotenuse and the vertical direction is α;

所述测块本体上固定连有一用于检测测块位移并显示检测结果的数显动栅组件,数显动栅组件上开有一个螺纹通孔,该螺纹通孔中装有顶部抵住基座限制数显动栅组件、测块在基座上竖向移动的锁紧螺钉。The body of the measuring block is fixedly connected with a digital display moving grid assembly for detecting the displacement of the measuring block and displaying the detection result. The seat restricts the vertical movement of the digital display moving grid assembly and the measuring block on the base.

所述基座本体下端部设有两个水平支撑,两个水平支撑分别设于基座本体左右两端,各水平支撑下底面与基座本体下底面平行。The lower end of the base body is provided with two horizontal supports, the two horizontal supports are respectively arranged at the left and right ends of the base body, and the bottom surface of each horizontal support is parallel to the bottom surface of the base body.

所述滑槽上端与基座本体上平面平齐。The upper end of the chute is flush with the upper plane of the base body.

所述测头为三棱体结构。The measuring head has a triangular structure.

所述定位杆左侧面为楔形,楔形上端部设有一凹槽。The left side of the positioning rod is wedge-shaped, and the upper end of the wedge is provided with a groove.

所述测头左侧面斜边与竖直方向夹角α角度小于被检测倒角的最小倒角角度。The angle α between the hypotenuse of the left side of the probe and the vertical direction is smaller than the minimum chamfer angle of the chamfer to be detected.

所述测块长度小于滑槽长度,测块与滑槽间隙配合。The length of the measuring block is less than the length of the chute, and the measuring block and the chute are clearance fit.

所述测块本体上设置有两个以上的螺纹孔,数显动栅组件上设有两个以上的螺钉安装孔,螺钉安装孔与螺纹孔一一对应,数显动栅组件与测块本体通过螺钉固定连接。The measuring block body is provided with more than two threaded holes, the digital display moving grid assembly is provided with more than two screw mounting holes, the screw mounting holes correspond to the threaded holes one by one, and the digital display moving grid assembly and the measuring block body The connection is secured with screws.

所述数显动栅组件与基座本体外壁间隙配合,螺纹通孔设于数显动栅组件一侧边上。The digital display moving grid assembly is in clearance fit with the outer wall of the base body, and the threaded through hole is arranged on one side of the digital display moving grid assembly.

还包括一用于对零校准倒角深度检具的校准块,校准块为一长方形块状结构。It also includes a calibration block for calibrating the chamfering depth inspection tool for zero, and the calibration block is a rectangular block structure.

本实用新型与现有技术相比,具有操作方便,结构简单、可靠、精度高等特点。本实用新型解决了在加工高精度孔口倒角时,常规的卡尺检测无法准确检测倒角深度,使用轮廓仪扫描计算又操作复杂,效率低的问题,即节约了检测时间,提高了工作效率,同时由于其使用简单,能频繁用于过程监控,保证了产品加工质量稳定可靠,可在机械加工中得到广泛应用。Compared with the prior art, the utility model has the characteristics of convenient operation, simple structure, reliability and high precision. The utility model solves the problems that the conventional caliper detection cannot accurately detect the chamfering depth when machining high-precision orifice chamfering, and the scanning calculation using the profiler is complicated in operation and low in efficiency, namely, the detection time is saved and the work efficiency is improved. At the same time, due to its simple use, it can be frequently used for process monitoring, ensuring stable and reliable product processing quality, and can be widely used in mechanical processing.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;

图2是本实用新型的侧视图;Fig. 2 is the side view of the present utility model;

图3是基座的结构图;Fig. 3 is the structure diagram of the base;

图4是图3的仰视图;Fig. 4 is the bottom view of Fig. 3;

图5是测块的结构图;Fig. 5 is the structure diagram of measuring block;

图6是测头的立体结构图;Figure 6 is a three-dimensional structural view of the probe;

图7是本实用新型的校准原理图;Fig. 7 is the calibration principle diagram of the present utility model;

图8是本实用新型的工作原理图。Fig. 8 is the working principle diagram of the present invention.

具体实施方式Detailed ways

图1、图2中,本实用新型由基座1、测块2、数显动栅组件3、锁紧螺钉4组成,基座1包括基座本体11、位于基座本体11上的滑槽13,滑槽13下端与基座本体11下平面平齐,基座本体11下端部还设有一竖直定位杆14,定位杆14左侧面与滑槽13右侧壁平齐;滑槽13内滑动连接有一测块2,测块2包括测块本体21、设置于测块本体21下端用于检测倒角深度的测头22,测头22右侧面与滑槽13右侧壁相平齐,底面与滑槽13底面平齐,左侧面为一倾斜面,测头22右侧面、底面、倾斜面向下相交为一点,左侧面斜边与竖直方向夹角为α,夹角α角度小于被检测倒角的最小倒角角度,测块2长度小于滑槽13长度,测块2与滑槽13间隙配合;测块本体21上固定连有一用于检测测块2位移并显示检测结果的数显动栅组件3,数显动栅组件3上开有一个螺纹通孔,该螺纹通孔中装有顶部抵住基座1限制数显动栅组件3、测块2在基座1上竖向移动范围的锁紧螺钉4;数显动栅组件3与基座本体11外壁间隙配合,螺纹通孔设于数显动栅组件3一侧边上。In FIGS. 1 and 2 , the utility model is composed of a base 1, a measuring block 2, a digital display moving grid assembly 3, and a locking screw 4. The base 1 includes a base body 11 and a chute located on the base body 11. 13. The lower end of the chute 13 is flush with the lower plane of the base body 11, the lower end of the base body 11 is also provided with a vertical positioning rod 14, the left side of the positioning rod 14 is flush with the right side wall of the chute 13; the chute 13 A measuring block 2 is slidably connected inside. The measuring block 2 includes a measuring block body 21 and a measuring head 22 arranged at the lower end of the measuring block body 21 for detecting the chamfering depth. The right side of the measuring head 22 is flush with the right side wall of the chute 13 The bottom surface is flush with the bottom surface of the chute 13, and the left side is an inclined surface. The angle α is less than the minimum chamfering angle of the chamfer to be detected, the length of the measuring block 2 is less than the length of the chute 13, and the measuring block 2 and the chute 13 are in clearance fit; the measuring block body 21 is fixedly connected with a measuring block 2 for detecting the displacement of the measuring block 2. The digital display moving grid assembly 3 showing the test results, the digital display moving grid assembly 3 has a threaded through hole, and the threaded through hole is equipped with a top against the base 1 to limit the digital display moving grid assembly 3, and the measuring block 2 is in The locking screw 4 of the vertical movement range on the base 1; the digital display moving grid assembly 3 is in clearance fit with the outer wall of the base body 11, and the threaded through hole is provided on one side of the digital display moving grid assembly 3.

图3、图4中,基座1包括基座本体11、位于基座本体11上的滑槽13,滑槽13上端与基座本体11上平面平齐,滑槽13下端与基座本体11下平面平齐,基座本体11下端部还设有一竖直定位杆14,定位杆14左侧与滑槽13右侧壁平齐,定位杆14左侧面为楔形,楔形可以使定位杆14前后面相交成一直线,该直线与滑槽13底面及右侧边交线重合,作用为在测量孔倒角时,定位杆14能与孔壁线接触贴合,确保不会有间隙,保证测量精度,楔形上端部设有一凹槽,凹槽是为了防止在加工测块本体下平面与定位杆相交的直角边结构时出现无法清根,机械加工中直角边是无法加工出来的,因为刀具刀片尖端部位并不是尖角,会有一个圆角,加工出来的直角边的捌角并不是直角,而是R角,固需要加工一个退刀槽将其消除,防止因R角的存在导致对零校准时,上述直角边与校准块贴合不严,影响对零精度而设置的;基座本体11下端部设有两个水平支撑12,两个水平支撑12分别设于基座本体11左右两端,各水平支撑12下底面与基座本体11下底面平行。In FIGS. 3 and 4 , the base 1 includes a base body 11 and a chute 13 located on the base body 11 . The upper end of the chute 13 is flush with the upper plane of the base body 11 , and the lower end of the chute 13 is flush with the base body 11 . The lower plane is flush, the lower end of the base body 11 is also provided with a vertical positioning rod 14, the left side of the positioning rod 14 is flush with the right side wall of the chute 13, the left side of the positioning rod 14 is wedge-shaped, and the wedge shape can make the positioning rod 14 The front and back intersect to form a straight line, which coincides with the bottom surface of the chute 13 and the intersection line on the right side. The function is that when measuring the chamfering of the hole, the positioning rod 14 can be in contact with the hole wall line to ensure that there is no gap and ensure the measurement. Accuracy, there is a groove on the upper end of the wedge. The groove is to prevent the inability to clear the root when machining the right-angle edge structure where the lower plane of the measuring block body and the positioning rod intersect. The right-angle edge cannot be machined in machining, because the tool blade The tip part is not a sharp corner, but there will be a rounded corner. The corner of the processed right-angled edge is not a right angle, but an R angle. It is necessary to process an undercut to eliminate it, so as to prevent zero alignment due to the existence of the R angle. During calibration, the above-mentioned right-angle side and the calibration block do not fit tightly, which affects the zero-accuracy. The lower bottom surface of each horizontal support 12 is parallel to the lower bottom surface of the base body 11 .

图5、图6中,测块2包括测块本体21、设置于测块本体21下端用于检测倒角深度的测头22,测头22呈三棱体结构,其右侧与滑槽13右侧壁相平齐,底面与滑槽13底面平齐,左侧为一倾斜面,三面向下相交为一点,左侧斜边与竖直方向夹角为α,夹角α角度小于被检测倒角的最小倒角角度,能检测倒角角度大于其夹角α的倒角深度,测块2测块本体21上有两处螺纹孔23,数显动栅组件3上设有两个的螺钉安装孔,螺钉安装孔与螺纹孔23一一对应,数显动栅组件3与测块本体21通过螺钉固定连接。In FIGS. 5 and 6 , the measuring block 2 includes a measuring block body 21 and a measuring head 22 arranged at the lower end of the measuring block body 21 for detecting the chamfering depth. The measuring head 22 has a triangular structure, and its right side is connected to the chute 13 The right side wall is flush, the bottom surface is flush with the bottom surface of the chute 13, the left side is an inclined surface, the intersection of the three surfaces is a point, the angle between the left hypotenuse and the vertical direction is α, and the angle α is smaller than the detected angle. The minimum chamfering angle of the chamfer can detect the chamfering depth whose chamfering angle is greater than its included angle α. The screw mounting holes correspond to the threaded holes 23 one by one, and the digital display moving grid assembly 3 and the measuring block body 21 are fixedly connected by screws.

图7中,本实用新型首次使用需要对零校准,首先按下数显动栅组件3电源开关按钮31,显示屏33上开始显示数字,然后将本实用新型基座1的水平支撑12贴平校准块5上平面,将定位杆14贴紧校准块5侧面,按紧水平支撑12,推动数显动栅组件3,带动测块2向下滑动,至测头22靠上校准块5上平面,拧紧锁紧螺钉4,锁定测块2位置,按下对零按钮32,至显示器33上数字归零,对零校准完成。In FIG. 7, the utility model needs to be calibrated to zero for the first use, first press the power switch button 31 of the digital display moving grid assembly 3, the display screen 33 starts to display numbers, and then the horizontal support 12 of the utility model base 1 is flattened On the upper plane of the calibration block 5, press the positioning rod 14 against the side of the calibration block 5, press the horizontal support 12, push the digital display moving grid assembly 3, and drive the measuring block 2 to slide down until the measuring head 22 is on the upper plane of the calibration block 5. , tighten the locking screw 4, lock the position of the measuring block 2, press the zero button 32, until the number on the display 33 returns to zero, and the zero calibration is completed.

图8中,本实用新型工作时,先将定位杆14插入孔内,将基座1下端部的两个水平支撑12贴平零件孔口平面,移动整体至定位杆14左侧楔形部与孔内壁贴合,按紧水平支撑12,推动数显动栅组件3,带动测块2向下滑动,至测头22靠上孔口倒角根部,拧紧锁紧螺钉4,锁定测块2位置,此时,数显动栅组件3显示屏33上显示数字即为孔口倒角深度;检测是靠倒角与直边的交点来定位,其不受倒角角度的偏差影响,同时,本申请检具检测头夹角为小角度α,能检测所有大于α角度的倒角;不需根据倒角角度大小特别定制检测头。In FIG. 8 , when the utility model works, the positioning rod 14 is first inserted into the hole, and the two horizontal supports 12 at the lower end of the base 1 are flattened against the plane of the hole of the part, and the whole is moved to the left wedge portion of the positioning rod 14 and the hole. Fit the inner wall, press the horizontal support 12, push the digital display moving grid assembly 3, and drive the measuring block 2 to slide down until the measuring head 22 is close to the chamfered root of the upper orifice, tighten the locking screw 4, and lock the position of the measuring block 2. At this time, the number displayed on the display screen 33 of the digital display moving grid assembly 3 is the chamfering depth of the orifice; the detection is based on the intersection of the chamfer and the straight edge, which is not affected by the deviation of the chamfer angle. The included angle of the inspection head of the inspection tool is a small angle α, which can detect all the chamfers larger than the angle α; there is no need to customize the inspection head according to the size of the chamfer angle.

Claims (10)

1. The utility model provides a utensil is examined to chamfer degree of depth which characterized in that: the base (1) comprises a base body (11) and a sliding groove (13) positioned on the base body (11), the lower end of the sliding groove (13) is flush with the lower plane of the base body (11), a vertical positioning rod (14) is further arranged at the lower end of the base body (11), the left side surface of the positioning rod (14) is flush with the right side wall of the sliding groove (13), and the rear plane of the positioning rod (14) is flush with the bottom surface of the sliding groove (13);
the measuring block (2) is connected in the sliding groove (13) in a sliding mode, the measuring block (2) comprises a measuring block body (21) and a measuring head (22) arranged at the lower end of the measuring block body (21) and used for detecting the chamfering depth, the right side face of the measuring head (22) is flush with the right side wall of the sliding groove (13), the bottom face of the measuring head is flush with the bottom face of the sliding groove (13), the left side face of the measuring head is an inclined face, the right side face, the bottom face and the inclined face of the measuring head (22) are intersected downwards to form a point, and the;
the measuring block body (21) is fixedly connected with a digital display moving grid assembly (3) used for detecting the displacement of the measuring block (2) and displaying a detection result, a threaded through hole is formed in the digital display moving grid assembly (3), and a locking screw (4) is arranged in the threaded through hole, the top of the locking screw abuts against the base (1) to limit the digital display moving grid assembly (3) and the measuring block (2) to vertically move on the base (1).
2. The chamfer depth gauge according to claim 1, wherein: two horizontal supports (12) are arranged at the lower end of the base body (11), the two horizontal supports (12) are respectively arranged at the left end and the right end of the base body (11), and the lower bottom surface of each horizontal support (12) is parallel to the lower bottom surface of the base body (11).
3. The chamfer depth gauge according to claim 1, wherein: the upper end of the sliding groove (13) is flush with the upper plane of the base body (11).
4. The chamfer depth gauge according to claim 1, wherein: the measuring head (22) is in a triangular prism structure.
5. The chamfer depth gauge according to claim 1, wherein: the left side surface of the positioning rod (14) is wedge-shaped, and a groove is formed in the upper end of the wedge-shaped.
6. The chamfer depth gauge according to claim 1, wherein: and the included angle alpha between the bevel edge of the left side surface of the measuring head (22) and the vertical direction is smaller than the minimum chamfer angle of the detected chamfer.
7. The chamfer depth gauge according to claim 1, wherein: the length of the measuring block (2) is smaller than that of the sliding groove (13), and the measuring block (2) is in clearance fit with the sliding groove (13).
8. The chamfer depth gauge according to claim 1, wherein: the measuring block is characterized in that more than two threaded holes (23) are formed in the measuring block body (21), more than two screw mounting holes are formed in the digital display moving grid assembly (3), the screw mounting holes correspond to the threaded holes (23) one to one, and the digital display moving grid assembly (3) is fixedly connected with the measuring block body (21) through screws.
9. The chamfer depth gauge according to claim 1, wherein: the digital display moving grid assembly (3) is in clearance fit with the outer wall of the base body (11), and the threaded through hole is formed in one side edge of the digital display moving grid assembly (3).
10. The chamfer depth gauge according to claim 1, wherein: the zero-calibration chamfer depth gauge further comprises a calibration block (5) used for calibrating the zero-calibration chamfer depth gauge, and the calibration block (5) is of a rectangular block structure.
CN201922372235.4U 2019-12-26 2019-12-26 Utensil is examined to chamfer degree of depth Expired - Fee Related CN211668471U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113048933A (en) * 2019-12-26 2021-06-29 新兴重工湖北三六一一机械有限公司 Utensil is examined to chamfer degree of depth
CN114791250A (en) * 2021-01-25 2022-07-26 北京福田康明斯发动机有限公司 Utensil is examined in downthehole chamfer height measurement

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113048933A (en) * 2019-12-26 2021-06-29 新兴重工湖北三六一一机械有限公司 Utensil is examined to chamfer degree of depth
CN114791250A (en) * 2021-01-25 2022-07-26 北京福田康明斯发动机有限公司 Utensil is examined in downthehole chamfer height measurement
CN114791250B (en) * 2021-01-25 2024-01-19 北京福田康明斯发动机有限公司 Hole inner chamfer height measurement gauge

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