CN211661477U - Visual positioning device for gear production - Google Patents
Visual positioning device for gear production Download PDFInfo
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- CN211661477U CN211661477U CN201921771586.6U CN201921771586U CN211661477U CN 211661477 U CN211661477 U CN 211661477U CN 201921771586 U CN201921771586 U CN 201921771586U CN 211661477 U CN211661477 U CN 211661477U
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Abstract
The utility model provides a visual positioning device for gear production, including frame, gear transportation subassembly, cut off subassembly, terminal response subassembly, material pushing subassembly, visual positioning subassembly and rotatory fixed subassembly, the frame includes frame, workstation, cuts off subassembly mount pad, pushes away material cylinder mount pad and cross slot frame, the workstation is fixed to be set up on the frame, cross slot frame passes through the support setting on the workstation, it sets up at the side of cross slot frame to cut off subassembly mount pad fixed, it sets up at the opposite side of cross slot frame to push away material cylinder mount pad; so this device can get material two districts with artifical material loading district and manipulator and realize keeping apart, guarantees the operating safety nature of material loading personnel, has set up a plurality of response modules, can realize waiting automatically and fixed processing in batches, and people only need put the gear on horizontal groove frame easy operation.
Description
Technical Field
The utility model relates to a gear production and processing field, in particular to vision positioner.
Background
At present, in machining processes such as deburring of gears, a truss manipulator is required to be used for fixing and transporting the gears, however, in order to keep the manipulator and the gears to be capable of being in meshing contact and clamped and fixed, the rotation angle of the gears needs to be adjusted well and fixed in advance so as to facilitate clamping of the manipulator.
Through a large number of searches, the gear rotary positioning tool disclosed in the publication number 106695452B is found to have representativeness in the field, the rotary positioning device comprises a supporting seat fixedly connected with a workbench of a drilling machine and a positioning block arranged on the supporting seat and capable of being inserted into a gear shaft hole for fixing a gear, and the left end part of the positioning block rotates and is detachably connected with a metal disc; a through hole is formed in the disc surface of the metal disc, a bar-shaped magnet is inserted into the through hole, and the bar-shaped magnet is adsorbed in the through hole and is in sliding connection with the through hole; the metal disc is provided with metal teeth which are uniformly distributed along the circumferential direction of the metal disc; the worktable is provided with a fixing frame, the fixing frame is provided with an eddy current sensor and a display screen, the eddy current sensor is used for monitoring metal teeth, and the eddy current sensor is electrically connected with the display screen. So this frock can obtain the rotation angle of gear through the reading of direct reading display screen, compare through making the convenience more of mark, saved the time of making the mark, consequently also shortened the rotational positioning time of gear, but this mechanism needs the manual work to fix the gear on the locating piece, then still will say that the protruding cylinder on the metal disc inserts the protruding round hole on the locating piece in, stir bar magnet and make one side absorption on the gear, the operation is numerous and diverse and mechanical stability to the gear is also not good enough.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a set up one kind and realize man-machine separation, have a plurality of response modules and carry out the vision positioner that the substep is fixed.
In order to solve the technical problem, the utility model discloses a technical scheme does:
the visual positioning device for gear production comprises a rack, a gear transportation assembly, a partition assembly, a tail end induction assembly, a material pushing assembly, a visual positioning assembly and a rotary fixing assembly, wherein the rack comprises a machine base, a workbench, a partition assembly mounting seat, a material pushing cylinder mounting seat and a transverse groove frame; the gear conveying assembly comprises a first motor, a driving shaft, a driven shaft and a guide belt, the driving shaft and the driven shaft are arranged inside the transverse trough frame, the driving shaft is connected with the driven shaft through the guide belt, and the first motor drives the driving shaft to rotate through a transmission gear set; the partition assembly comprises a first cylinder, a connecting plate, a material baffle, a sliding block and a sliding rail, the first cylinder is connected with the connecting plate, the connecting plate and the material baffle are both connected with the sliding block, the sliding block is arranged on the sliding rail, the first cylinder and the sliding rail are fixedly arranged on a partition assembly mounting seat, and the tail end induction assembly is arranged at one end of the transverse groove frame; the tail end sensing assembly comprises a proximity switch, a switch mounting seat and a second air cylinder, wherein the proximity switch is arranged on the switch mounting seat, and the switch mounting seat is connected with the second air cylinder;
the pushing assembly comprises a pushing plate and a pushing cylinder, the pushing plate is connected with the pushing cylinder, and the pushing cylinder is fixedly arranged on the pushing cylinder mounting seat;
the visual positioning assembly comprises an upright post, a mounting plate, a sliding groove, a second sliding block, a drag chain, a visual sensor mounting frame and a visual sensor, wherein the upright post is fixedly arranged on the workbench, the mounting plate is connected with the upright post, the sliding groove is arranged on the mounting, the second sliding block is arranged on the sliding groove, one end of the drag chain is connected with the mounting plate, the other end of the drag chain is connected with the second sliding block, the visual sensor mounting frame is arranged on the second sliding block, and the visual sensor is detachably mounted below the visual sensor mounting frame; the rotary fixing assembly comprises a positioning table and a servo positioning device, the positioning table is arranged on the workbench through a second stand column, and the servo positioning device is arranged below the positioning table.
Preferably, both ends of the transverse groove frame are provided with cover plates, and the driving shaft and the driven shaft are respectively arranged below the two cover plates.
Preferably, the transverse channel frame is further provided with a motor protective shell at the position of the first motor.
Preferably, the partition assemblies are arranged in two groups, and the two groups of partition assemblies are arranged in parallel at intervals of one gear.
Preferably, the proximity switches are arranged in three, and the three proximity switches are arranged on the switch mounting seat side by side.
Preferably, the positioning table is further provided with a guide strip, a V-shaped positioning block and a positioning through hole, and the guide strip and the V-shaped positioning block are connected with the positioning table through bolts.
Preferably, the servo positioning device comprises a third cylinder, a servo motor mounting plate, a servo motor, a product supporting seat and a positioning pin, the third cylinder is arranged on the workbench through a cylinder support, the servo motor mounting plate is connected with the third cylinder, the servo motor is mounted on the servo motor mounting plate, the product supporting seat is connected with the servo motor, and a positioning pin is arranged at the center above the product supporting seat.
By adopting the technical scheme, the method has the following beneficial effects:
1. the manual feeding area and the manipulator material taking area are arranged, and the two areas are isolated, so that the operation safety of feeding personnel is ensured;
2. the plurality of induction modules are arranged, so that intelligent feeding can be realized, and people only need to put the gear on the transverse groove frame, so that the operation is simple;
3. the gear can be loaded with ground by arranging the partition assembly.
Drawings
FIG. 1 is a three-dimensional structure of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is a partially enlarged schematic view of the present invention;
fig. 4 is a schematic structural view of the rotation fixing assembly of the present invention;
FIG. 5 is a schematic structural view of the partition assembly of the present invention;
FIG. 6 is a schematic view of a partially enlarged structure of the pushing assembly and the end sensing assembly of the present invention;
fig. 7 is a schematic view of the internal structure of the gear transportation assembly of the present invention.
In the figure: the device comprises a machine frame 1, a machine base 101, a workbench 102, a partition component mounting seat 103, a material pushing cylinder mounting seat 104, a transverse groove frame 105, a gear transportation component 2, a first motor 201, a driving shaft 202, a driven shaft 203, a guide belt 204, a partition component 3, a first cylinder 301, a connecting plate 302, a material blocking plate 303, a sliding block 304, a sliding rail 305, a tail end sensing component 4, a proximity switch 401, a switch mounting seat 402, a second cylinder 403, a material pushing component 5, a push plate 501, a material pushing cylinder 502, a visual positioning component 6, a stand column 601, a mounting plate 602, a sliding groove 603, a second sliding block 604, a drag chain 605, a visual sensor mounting frame 606, a visual sensor 607, a rotary fixing component 7, a positioning table 701, a guide bar 7011, a V-shaped positioning block 7012, a positioning through hole 7013, a servo positioning device 702, a third cylinder 7021, a servo motor 7022, a servo motor 7023, a product, A bracket 8 and a transmission gear set 9.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1 to 4, the visual positioning device for gear production includes a frame 1, a gear transportation component 2, a partition component 3, a terminal sensing component 4, a pushing component 5, a visual positioning component 6, and a rotation fixing component 7, where the frame 1 includes a base 101, a workbench 102, a partition component mounting seat 103, a pushing cylinder mounting seat 104, and a transverse slot frame 105, the workbench 102 is fixedly disposed on the base 101, the transverse slot frame 105 is disposed on the workbench 102 through a bracket 8, the partition component mounting seat 103 is fixedly disposed at a side edge of the transverse slot frame 105, and the pushing cylinder mounting seat 104 is disposed at the other side of the transverse slot frame 105; the gear transportation assembly 2 comprises a first motor 201, a driving shaft 202, a driven shaft 203 and a conduction band 204, wherein the driving shaft 202 and the driven shaft 203 are arranged inside the transverse groove frame 105, the driving shaft 202 and the driven shaft 203 are connected through the conduction band 204, and the first motor 20 drives the driving shaft 202 to rotate through a transmission gear set 9; the partition assembly 3 comprises a first air cylinder 301, a connecting plate 302, a material baffle 303, a sliding block 304 and a sliding rail 305, wherein the first air cylinder 301 is connected with the connecting plate 302, the connecting plate 302 and the material baffle 303 are both connected with the sliding block 304, the sliding block 304 is arranged on the sliding rail 305, the first air cylinder 301 and the sliding rail 305 are fixedly arranged on a partition assembly mounting seat 103, and the terminal sensing assembly 4 is arranged at one end of the transverse channel frame 105; the end induction assembly 4 comprises a proximity switch 401, a switch mounting seat 402 and a second air cylinder 403, wherein the proximity switch 401 is arranged on the switch mounting seat 402, and the switch mounting seat 402 is connected with the second air cylinder 403; the pushing assembly 5 comprises a pushing plate 501 and a pushing cylinder 502, the pushing plate 501 is connected with the pushing cylinder 502, and the pushing cylinder 502 is fixedly arranged on the pushing cylinder mounting seat 104; the visual positioning assembly 6 comprises a vertical column 601, a mounting plate 602, a sliding groove 603, a second sliding block 604, a drag chain 605, a visual sensor mounting frame 606 and a visual sensor 607, wherein the vertical column 601 is fixedly arranged on the workbench 102, the mounting plate 602 is connected with the vertical column 601, the sliding groove 603 is arranged on the mounting plate 602, the second sliding block 604 is arranged on the sliding groove 603, one end of the drag chain 605 is connected with the mounting plate 602, the other end of the drag chain is connected with the second sliding block 604, the visual sensor mounting frame 606 is arranged on the second sliding block 604, and the visual sensor 607 is detachably mounted below the visual sensor mounting frame 606; the rotating and fixing assembly 7 comprises a positioning table 701 and a servo positioning device 702, wherein the positioning table 701 is arranged on the workbench 102 through a second upright post 601, and the servo positioning device 702 is arranged below the positioning table 701.
The positioning table 701 is further provided with a guide strip 7011, a V-shaped positioning block 7012 and a positioning through hole 7013, and the guide strip 7011 and the V-shaped positioning block 7012 are connected with the positioning table 701 through bolts. Both ends of the transverse groove frame 105 are provided with cover plates, and the driving shaft and the driven shaft are respectively arranged below the two cover plates. The transverse trough 105 is also provided with a motor protective shell at the position of the first motor 201.
The partition assemblies 3 are arranged in two groups, and the two groups of partition assemblies 3 are arranged in parallel at intervals of one gear. The proximity switches 401 are arranged in three, and the three proximity switches 401 are arranged on the switch mounting seat 402 side by side.
The servo positioning device 702 comprises a third cylinder 7021, a servo motor mounting plate 7022, a servo motor 7023, a product supporting seat 7024 and a positioning pin 7025, the third cylinder 7021 is arranged on the workbench 102 through a cylinder support 8, the servo motor mounting plate 7022 is connected with the third cylinder 7021, the servo motor 7023 is arranged on the servo motor mounting plate 7022, the product supporting seat 7024 is connected with the servo motor 7023, and a positioning pin is arranged at the center position above the product supporting seat 7024.
During specific operation, an operator places a gear to be processed on the transverse groove frame 105, the gear transportation assembly 2 on the transverse groove frame 105 drives the gear to move towards the terminal sensing assembly 4, when the gear comes to a station where the partition assembly 3 is located, if gear workpieces are detected on the visual sensor 607 and the proximity switch 401, the partition assembly 3 is in an intercepting state, the first cylinder 301 of the partition assembly 3 in the intercepting state drives the material baffle 303 close to the terminal sensing assembly 4 to extend, the other material baffle 303 is in a contracting state, when the visual sensor 607 and the proximity switch 401 detect that no workpiece exists, the material baffle 303 close to the terminal sensing assembly 4 contracts, the other material baffle 303 extends, a waiting gear in the partition assembly 3 moves towards the terminal sensing assembly 4, and when the gear comes to the position of the proximity switch 401, after the proximity switch 401 senses the gear, the pushing assembly 5 is controlled to push the gear to the lower side of the positioning table 701 and the visual sensor 607, the visual sensor 607 detects and controls the inner hole of the gear to align with the positioning table 701, at this time, the servo positioning device 702 controls the positioning table 701 to rotate and rise, and then the gear is jacked up and stabilized by aligning with the gear, at this time, the gear can be clamped at a fixed position by the aid of the arranged truss manipulator, the gear is moved to the next machining station, and at this time, the feeding and positioning processes of the gear are completed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.
Claims (7)
1. A vision positioner for gear production, its characterized in that: the device comprises a rack, a gear transportation assembly, a partition assembly, a tail end induction assembly, a material pushing assembly, a visual positioning assembly and a rotary fixing assembly, wherein the rack comprises a machine base, a workbench, a partition assembly mounting seat, a material pushing cylinder mounting seat and a transverse groove frame;
the gear conveying assembly comprises a first motor, a driving shaft, a driven shaft and a guide belt, the driving shaft and the driven shaft are arranged inside the transverse trough frame, the driving shaft is connected with the driven shaft through the guide belt, and the first motor drives the driving shaft to rotate through a transmission gear set;
the partition assembly comprises a first cylinder, a connecting plate, a material baffle, a sliding block and a sliding rail, the first cylinder is connected with the connecting plate, the connecting plate and the material baffle are both connected with the sliding block, the sliding block is arranged on the sliding rail, the first cylinder and the sliding rail are fixedly arranged on a partition assembly mounting seat, and the tail end induction assembly is arranged at one end of the transverse groove frame;
the tail end sensing assembly comprises a proximity switch, a switch mounting seat and a second air cylinder, wherein the proximity switch is arranged on the switch mounting seat, and the switch mounting seat is connected with the second air cylinder;
the pushing assembly comprises a pushing plate and a pushing cylinder, the pushing plate is connected with the pushing cylinder, and the pushing cylinder is fixedly arranged on the pushing cylinder mounting seat;
the visual positioning assembly comprises an upright post, a mounting plate, a sliding chute, a second sliding block, a drag chain, a visual sensor mounting frame and a visual sensor, wherein the upright post is fixedly arranged on the workbench, the mounting plate is connected with the upright post, the sliding chute is arranged on the mounting plate, the second sliding block is arranged on the sliding chute, one end of the drag chain is connected with the mounting plate, the other end of the drag chain is connected with the second sliding block, the visual sensor mounting frame is arranged on the second sliding block, and the visual sensor is detachably mounted below the visual sensor mounting frame;
the rotary fixing assembly comprises a positioning table and a servo positioning device, the positioning table is arranged on the workbench through a second stand column, and the servo positioning device is arranged below the positioning table.
2. The visual positioning apparatus for gear production of claim 1, wherein: the two ends of the transverse groove frame are provided with cover plates, and the driving shaft and the driven shaft are arranged below the two cover plates respectively.
3. The visual positioning apparatus for gear production of claim 1, wherein: the transverse groove frame is further provided with a motor protective shell at the position of the first motor.
4. The visual positioning apparatus for gear production of claim 1, wherein: the partition assemblies are arranged in two groups, and the two groups of partition assemblies are arranged in parallel at intervals of one gear.
5. The visual positioning apparatus for gear production of claim 1, wherein: the proximity switches are three and arranged on the switch mounting seat side by side.
6. The visual positioning apparatus for gear production of claim 1, wherein: the positioning table is further provided with a guide strip, a V-shaped positioning block and a positioning through hole, and the guide strip and the V-shaped positioning block are connected with the positioning table through bolts.
7. The visual positioning apparatus for gear production of claim 1, wherein: the servo positioning device comprises a third air cylinder, a servo motor mounting plate, a servo motor, a product supporting seat and a positioning pin, wherein the third air cylinder is arranged on the workbench through an air cylinder support, the servo motor mounting plate is connected with the third air cylinder, the servo motor is mounted on the servo motor mounting plate, the product supporting seat is connected with the servo motor, and a positioning pin is arranged at the central position above the product supporting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921771586.6U CN211661477U (en) | 2019-10-21 | 2019-10-21 | Visual positioning device for gear production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921771586.6U CN211661477U (en) | 2019-10-21 | 2019-10-21 | Visual positioning device for gear production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211661477U true CN211661477U (en) | 2020-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921771586.6U Active CN211661477U (en) | 2019-10-21 | 2019-10-21 | Visual positioning device for gear production |
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| Country | Link |
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| CN (1) | CN211661477U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734216A (en) * | 2022-04-02 | 2022-07-12 | 昆山嘉华捷锐智能科技有限公司 | Assembling position positioning equipment and identification method for tower-shaped spring |
-
2019
- 2019-10-21 CN CN201921771586.6U patent/CN211661477U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734216A (en) * | 2022-04-02 | 2022-07-12 | 昆山嘉华捷锐智能科技有限公司 | Assembling position positioning equipment and identification method for tower-shaped spring |
| CN114734216B (en) * | 2022-04-02 | 2023-09-01 | 昆山嘉华捷锐智能科技有限公司 | Equipment for positioning assembly position of tower-shaped spring and identification method |
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