CN211652401U

CN211652401U - Driving system of axial bending test device

Info

Publication number: CN211652401U
Application number: CN202020112565.XU
Authority: CN
Inventors: 曾玉灵; 朱煜琳; 张贤国
Original assignee: Guangzhou Gv Industrial Co ltd
Current assignee: Guangzhou Gv Industrial Co ltd
Priority date: 2020-01-17
Filing date: 2020-01-17
Publication date: 2020-10-09
Anticipated expiration: 2030-01-17

Abstract

The utility model relates to a check out test set technical field discloses a actuating system around axle bending test device, including fixing base, driving piece, axis of rotation and drive assembly, on the fixing base was located to the driving piece, drive assembly included gear, rack, slider and slide rail, and on the slide rail was fixed in the fixing base, the gear was located in the axis of rotation, and on the slider was located to the rack, slider and slide rail sliding connection, the rack meshed with the gear, and the power take off end of driving piece is connected with the slider through rotor arm and connecting axle. The power output end of the driving piece is connected with one end of the rotating shaft through the transmission assembly, the other end of the rotating shaft is connected with the rotating frame of the bending system, the sliding block is driven to move back and forth on the sliding rail under the driving of the driving piece, the rotating shaft is driven to rotate back and forth repeatedly, the rotating frame is driven to swing back and forth periodically, and automatic repeated bending test of the control test device is achieved.

Description

Driving system of axial bending test device

Technical Field

The utility model relates to a check out test set technical field especially relates to a driving system around axle bending test device.

Background

The automatic cylinder bending tester is based on the standard GB/T6742-2007/ISO 1519: 2002 apparatus for an empirical test method for assessing the resistance of a paint, varnish or related product coating to cracking and/or peeling from a metal or plastic substrate when bent around a cylindrical axis under standard conditions. The cylindrical bending tester is used as the test result in a passing/failing representation mode. The cylindrical bending tester tests with a test mandrel with a specified diameter to assess whether the coating meets specific requirements; or sequentially using test mandrels of different axial diameters to determine the maximum test mandrel at which the coating cracks and/or peels from the substrate. The cylindrical bending tester requires that the bending part rotates 180 degrees at a constant speed within 1S-2S, so that the vertical test plate is bent 180 degrees.

When a cylindrical bending tester on the market is used for testing, a user rotates a bending part by hand, the time is not well controlled during testing, the constant speed cannot be achieved, even the same tester cannot achieve the same test process before and after, and the precision of a test result and the reproducibility of the test process can be influenced by artificial errors.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: how to realize the repeated bending test of the control test device.

In order to solve the technical problem, the utility model provides a driving system of a bending test device around a shaft, which comprises a fixed seat, a driving piece, a rotating shaft and a transmission assembly, wherein the driving piece is arranged on the fixed seat, and the power output end of the driving piece is connected with the rotating shaft through the transmission assembly;

the transmission assembly comprises a gear, a rack, a sliding block and a sliding rail, the sliding rail is fixed on the fixed seat, the gear is arranged on the rotating shaft, the rack is arranged on the sliding block, the sliding block is connected with the sliding rail in a sliding mode, the rack is meshed with the gear, and the power output end of the driving piece is connected with the sliding block.

Preferably, the driving system further comprises a connecting shaft and a rotating arm, one end of the connecting shaft is rotatably connected with one end of the rotating arm, the other end of the connecting shaft is rotatably connected with the sliding block, and the other end of the rotating arm is connected with the power output end of the driving piece.

Preferably, the connecting shaft includes a first joint rod, a connecting rod and a second joint rod, one end of the first joint rod is connected with one end of the second joint rod through the connecting rod, the other end of the first joint rod is connected with the slider through a bearing, the other end of the second joint rod is connected with the rotating arm through a bearing, and adjusting nuts are respectively arranged between the first joint rod and the connecting rod and between the second joint rod and the connecting rod.

As a preferred scheme, the driving system further comprises a limit sensor and a limit plate, the limit sensor is arranged on the fixed seat, the limit plate is arranged on the sliding block, and the limit plate passes through a sensing area of the limit sensor to generate a trigger signal.

Preferably, the driving system further includes a control module electrically connected to the driving member and the limit sensor, and the control module includes a controller and a control circuit connected to the controller.

Preferably, the control module further comprises a display screen and a switch button electrically connected with the controller.

Preferably, the controller is a single chip controller or a PLC controller.

Preferably, the driving member is a driving motor.

The utility model provides a drive system compares with prior art around axle bending test device, and its beneficial effect lies in:

the utility model discloses utilize the power take off end of driving piece passes through drive assembly with the one end of axis of rotation is connected, the other end of axis of rotation is connected with the rotating turret of the system of bending drive under the drive of driving piece the slider is in round trip movement on the slide rail, and the gear with the rack meshes mutually, makes the axis of rotation makes a round trip to rotate repeatedly, and drives the periodic swing back and forth of rotating turret to realize the automatic bending test that relapses of control test device. The utility model discloses bending test stability is high repeatedly, avoids human factor to the influence of test result and evaluation effectively, both can guarantee the reproducibility of testing process, can promote production efficiency again, reduces repeatability labour's input.

Drawings

Fig. 1 is a schematic perspective view of a driving system of a bending test apparatus according to a preferred embodiment of the present invention.

Fig. 2 is a schematic perspective view of a bending system of a bending apparatus according to a preferred embodiment of the present invention.

Fig. 3 is a schematic view of the working state of the bending system of the bending apparatus according to the preferred embodiment of the present invention.

Fig. 4 is a schematic view showing another operating state of the bending system of the bending apparatus for a bending test around a shaft according to the preferred embodiment of the present invention.

Fig. 5 is a perspective view of a fixing mechanism of a bending test apparatus according to a preferred embodiment of the present invention.

Fig. 6 is a perspective view of a rotating mechanism of a bending test apparatus according to a preferred embodiment of the present invention.

Fig. 7 is a schematic perspective view of a bending test apparatus for a bending machine according to a preferred embodiment of the present invention.

Fig. 8 is a perspective view of fig. 7 from another angle.

Fig. 9 is a schematic perspective view showing an appearance of a bending test apparatus according to a preferred embodiment of the present invention.

In the figure:

100. a housing; 110. a protective cover; 120. a hinge;

200. a bending system; 210. a base; 211. a base plate; 212. a first mounting plate; 213. a second mounting plate; 214. a fixed block; 215. a cross beam; 220. a first clamping assembly; 221. a first fixing plate; 222. a first clamping plate; 223. a first adjusting screw; 224. a first handle; 230. bending the test shaft; 240. a rotating frame; 241. a first side plate; 242. a second side plate; 243. a first chute; 244. a second chute; 245. connecting blocks; 250. a second clamping assembly; 251. a second fixing plate; 252. a second clamping plate; 253. a bolt; 260. a compression roller; 270. a reset assembly; 271. an elastic member; 272. a pulley; 280. an adjustment assembly; 281. a second adjusting screw; 282. a second handle; 290. a bearing seat;

300. a drive system; 310. a fixed seat; 320. a drive member; 330. a rotating shaft; 340. a transmission assembly; 341. a gear; 342. a rack; 343. a slider; 344. a slide rail; 350. a connecting shaft; 351. a first joint bar; 352. a connecting rod; 353. a second joint bar; 354. adjusting the nut; 360. a rotating arm; 370. a limit sensor; 380. a limiting plate; 390. a control module; 391. a controller; 392. a display screen; 393. a switch button; 394. a socket;

400. and (6) testing the board.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the terms "connected," "connected," and "fixed" used in the present invention should be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral body; the connection can be mechanical connection or welding connection; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

As shown in fig. 1, a preferred embodiment of the present invention provides a driving system for a bending test apparatus, the driving system includes a fixing base 310, a driving member 320, a rotating shaft 330 and a transmission assembly 340, the driving member 320 is disposed on the fixing base 310, and a power output end of the driving member 320 is connected to the rotating shaft 330 through the transmission assembly 340;

the transmission assembly 340 includes a gear 341, a rack 342, a slider 343, and a slide rail 344, wherein the slide rail 344 is fixed to the fixing base 310, the gear 341 is disposed on the rotating shaft 330, the rack 342 is disposed on the slider 343, the slider 343 is slidably connected to the slide rail 344, the rack 342 is engaged with the gear 341, and a power output end of the driving member 320 is connected to the slider 343.

In the driving system of the bending test device around the shaft based on the technical characteristics, the power output end of the driving member 320 is connected with one end of the rotating shaft 330 through the transmission assembly 340, the other end of the rotating shaft 330 is connected with the rotating frame 240 of the bending system 200, the sliding block 343 is driven by the driving member 320 to move back and forth on the sliding rail 344, the gear 341 is meshed with the rack 342, and the rotating shaft 330 is eliminated to repeatedly rotate back and forth and drive the rotating frame 240 to periodically swing back and forth, so that the automatic repeated bending test of the test device is controlled. The utility model discloses bending test stability is high repeatedly, both can avoid the human factor to the influence of test result and evaluation effectively, can guarantee the reproducibility of testing process again, promotes production efficiency, reduces repeatability labour's input.

In this embodiment, the driving system 300 further includes a connecting shaft 350 and a rotating arm 360, one end of the connecting shaft 350 is rotatably connected to one end of the rotating arm 360, the other end of the connecting shaft 350 is rotatably connected to the slider 343, and the other end of the rotating arm 360 is connected to the power output end of the driving member 320. The slider 343 is driven to move back and forth along the slide rail 344 by a link mechanism formed by the rotating arm 360 and the connecting shaft 350.

Further, the connecting shaft 350 includes a first joint rod 351, a connecting rod 352 and a second joint rod 353, one end of the first joint rod 351 is connected with one end of the second joint rod 353 through the connecting rod 352, the other end of the first joint rod 351 is connected with the slider 343 through a bearing, the other end of the second joint rod 353 is connected with the rotating arm 360 through a bearing, an adjusting nut 354 is respectively arranged between the first joint rod 351 and the second joint rod 353 and the connecting rod 352, and the distance between the first joint rod 351 and the second joint rod 353 is changed by adjusting the adjusting nut 354 to adjust the position of the slider 343, so that the initial position of the rotating shaft 330 is controlled, and the bending angle of the bending portion of the test board 400 can be arbitrarily set within 180 °.

In this embodiment, the driving system 300 further includes a limit sensor 370 and a limit plate 380, the limit sensor 370 is disposed on the fixing base 310, the limit plate 380 is disposed on the sliding block 343, and the limit plate 380 passes through a sensing area of the limit sensor 370 to generate a trigger signal. Through the cooperation of the limit sensor 370 and the limit plate 380, the sliding distance of the slider 343 is detected, and a position detection function is performed on the slider 343.

In this embodiment, the driving member 320 is a driving motor, and the purpose of adjusting the bending speed and the bending times of the test board 400 is achieved by adjusting the rotation speed and the number of rotation turns of the driving motor.

In this embodiment, as shown in fig. 7 to 9, the driving system 300 further includes a control module 390 electrically connected to the driving member 320 and the limit sensor 370, and the control module 390 includes a controller 391 and a control circuit connected to the controller 391. The control circuit obtains the signal of the limit sensor 370, and the controller 391 is used to control and regulate the driving motor, wherein the controller 391 is a single chip controller 391 or a PLC controller 391, and the control principle of the control circuit is a conventional technical means, which is not described herein again.

In this embodiment, the control module 390 further includes a display 392 electrically connected to the controller 391 and a switch button 393, and the controller 391, the display 392 and the switch button 393 are all disposed on the housing 100. The display screen 392 is used for displaying control parameters, and the switch button 393 is used for controlling the opening and closing of the control module 390. In addition, the control module 390 is provided with a socket 394 for connecting a 220V voltage power source.

In addition, as shown in fig. 2 to fig. 6, the utility model also provides a system 200 of bending with above-mentioned actuating system 300 looks adaptation, system 200 of bending includes fixed establishment and locates slewing mechanism on the fixed establishment, fixed establishment includes base 210, first clamping component 220 and bending test axle 230, first clamping component 220 locates the bottom of base 210, bending test axle 230 detachably locates the top of base 210, slewing mechanism includes rotating turret 240, second clamping component 250 and compression roller 260, rotating turret 240 locates on the base 210, second clamping component 250 with compression roller 260 all locates on rotating turret 240.

One end of the test board 400 is clamped by the first clamping assembly 220, the test board 400 penetrates between the bending test shaft 230 and the compression roller 260, the other end of the test board 400 is clamped by the second clamping assembly 250, the compression roller 260 is driven to rotate by the rotation of the rotating frame 240, the test board 400 is limited, the test board 400 can be tightly attached to the bending test shaft 230 when being bent, the accuracy of a test result is guaranteed, the bending test shaft 230 is detachably arranged at the top end of the base 210, and when the bending test shafts 230 with different diameters need to be replaced, the test board 400 can be directly detached from the base 210 and replaced by new bending test shafts 230, so that the test board test device is convenient and rapid to greatly improve the detection efficiency of the test board 400.

In this embodiment, the base 210 includes a bottom plate 211, a first mounting plate 212 and a second mounting plate 213, the first mounting plate 212 and the second mounting plate 213 are relatively arranged on the bottom plate 211, the first clamping assembly 220 is arranged between the first mounting plate 212 and the second mounting plate 213, the bending test shaft 230 is arranged between the top end of the first mounting plate 212 and the top end of the second mounting plate 213 in a spanning manner, the bottom plate 211, the first mounting plate 212 and the second mounting plate 213 are combined in a U shape, and the test board 400 passes through the first clamping assembly 220 and then is bent through the bending test shaft 230 to realize a bending test.

Further, the top end of the first mounting plate 212 and the top end of the second mounting plate 213 are both provided with a fixing block 214 for fixing the bending test shaft 230, and the fixing block 214 is provided with a fixing groove. The bending test shaft 230 is arranged on the fixing block 214 on two sides in a spanning manner, the fixing groove is a semicircular groove and is used for placing shaft cores at two ends of the bending test shaft 230, the bending test shaft 230 is convenient to disassemble and assemble, the bending test shaft 230 with different diameters can be replaced by directly taking away and placing the bending test shaft from the semicircular groove, and the purpose of performing bending test by using different bending radiuses is achieved.

In this embodiment, the first clamping assembly 220 includes a first fixing plate 221, a first clamping plate 222 and a first adjusting screw 223, the first fixing plate 221 is fixed to be located the first mounting plate 212 with between the second mounting plate 213, the first mounting plate 212 with be equipped with the crossbeam 215 between the second mounting plate 213, the one end of the first adjusting screw 223 with the first clamping plate 222 is connected, the other end of the first adjusting screw 223 with crossbeam 215 threaded connection, through rotating the first adjusting screw 223, drive the first clamping plate 222 is kept away from or is close to the first fixing plate 221, realize the clamping function to the test board 400. Wherein, the first adjusting screw 223 is provided with a first handle 224, which facilitates the adjustment of the first adjusting screw 223.

In this embodiment, the rotating frame 240 is provided with a first side plate 241 and a second side plate 242, and the second clamping assembly 250 and the pressing roller 260 are disposed between the first side plate 241 and the second side plate 242. The second clamping assembly 250 and the pressing roller 260 are mounted, the pressing roller 260 is located on the outer side of the bending test shaft 230, and when the rotating frame 240 rotates, the pressing roller 260 moves along the outer contour of the bending test shaft 230, so that the limiting function of the test board 400 is realized.

Further, the first side plate 241 and the second side plate 242 are both provided with a first sliding groove 243 for mounting the second clamping assembly 250, a reset assembly 270 is further provided between the second clamping assembly 250 and the rotating frame 240, the first side plate 241 and the second side plate 242 are both triangular, and the second clamping assembly 250 can slide along the first sliding groove 243 to ensure that the bending amount of the test board 400 is adapted when the test board 400 is bent downwards, that is, when the test board 400 is bent downwards to 180 °, the contact area between the bending portion of the test board 400 and the bending test shaft 230 is the largest, and the largest contact area is provided by the forward movement of the second clamping assembly 250; when the test board 400 is in a vertical state, the test board 400 is not abutted against the bending test shaft 230, and under the action of the resetting component 270, the second clamping component 250 moves backwards and is matched with the first clamping component 220 to tension the test board 400, so that the rotation angle of the bending part of the test board 400 can be changed within 180 degrees.

In this embodiment, the rotating frame 240 is provided with the second sliding slot 244 for mounting the first side plate 241 and the second side plate 242, a connecting block 245 is provided between the first side plate 241 and the second side plate 242, and an adjusting assembly 280 is provided between the connecting block 245 and the rotating frame 240. By adjusting the position of first side plate 241 and second side plate 242 via adjustment assembly 280, the position of compression roller 260 may be changed such that compression roller 260 accommodates bend test shafts 230 of different diameters.

Further, the reset assembly 270 includes an elastic member 271 and a pulley 272, one end of the elastic member 271 is connected to the second clamping assembly 250, the other end of the elastic member 271 is connected to the connecting block 245, the pulley 272 is disposed on the rotating frame 240, and the elastic member 271 is wound around the pulley 272. The connecting block 245 is arranged opposite to the pressing roller 260, when the test board 400 is bent downward to 180 °, the test board 400 resists the elastic force of the elastic member 271, so that the second clamping assembly 250 moves forward, and when the test board 400 is in a vertical state, the elastic member 271 returns to a free state, so as to drive the second clamping assembly 250 to move backward, so that the test board 400 is in a tensioned state in the test process.

Further, the adjusting assembly 280 includes a second adjusting screw 281, one end of the second adjusting screw 281 is connected to the connecting block 245 in a threaded manner, and the other end of the second adjusting screw 281 is connected to the rotating frame 240. By rotating the second adjusting screw 281, the first side plate 241 and the second side plate 242 are driven to move back and forth, so that the position of the pressing roller 260 is adjusted. Wherein the second adjusting screw 281 is provided with a second handle 282.

In this embodiment, the second clamping assembly 250 includes a second fixing plate 251, a second clamping plate 252 and a bolt 253, two ends of the second fixing plate 251 are slidably disposed in the first sliding groove 243, the second clamping plate 252 is provided with a hole for the bolt 253 to pass through, and the bolt 253 is in threaded connection with the second fixing plate 251. By adjusting the bolt 253, the second clamping plate 252 is pressed against the second fixing plate 251, so that the clamping function of the second clamping assembly 250 is realized.

In this embodiment, the rotation axis of the rotating frame 240 and the central axis of the bending test shaft 230 are located on the same straight line. The rotating speed of the rotating frame 240 is ensured to be consistent with the bending speed of the test board 400.

In this embodiment, one side of the rotating frame 240 is connected to the driving system 300, and the other side of the rotating frame 240 is provided with a bearing seat 290, and the bearing seat 290 is fixed on the base 210. The stability of the turret 240 during rotation is ensured.

In this embodiment, as shown in fig. 9, the bending system 200 is disposed on the outer side of the casing 100, the driving system 300 is disposed on the inner side of the casing, the casing 100 is disposed with a protective cover 110 covering the bending system 200, the driving system 300 is hidden on the inner side of the casing, so as to improve the aesthetic property of the whole device, and the protective cover 110 is utilized to protect the bending system 200 and prevent external factors from interfering with the bending test, wherein the protective cover 110 is connected to the casing 100 through a hinge 120.

To sum up, the embodiment of the utility model provides a drive motor drives around axle bending test device adopts, can avoid the human factor to improve the repeatability and the reproducibility of test to the influence of test result and evaluation effectively. Especially, when the repeated bending test is performed on the same test board 400, a large amount of repetitive labor force can be saved, parameters are set once, and the continuous bending test can be performed for an unlimited number of times. The bending angle is required to be any angle less than 180 degrees, so that the convenience and the superiority are higher, and the required bending angle can be directly reset.

The embodiment of the utility model provides a bending test device has following advantage around axle: (1) bending tests with different bending times can be automatically completed, the production efficiency is improved, and the labor input is reduced; (2) the bending speed can be adjusted, so that test results at different speeds can be obtained; (3) the difference of evaluation test results caused by the difference of artificial bending speeds is avoided, and high repeatability and reproducibility of the bending process can be realized; (4) different bending radii are achieved by replacing bending test shafts 230 of different diameters; (5) the bending angle of the bending portion of the test board 400 can be arbitrarily set within 180 °; (6) the control system is used for controlling the test process, and the test can be stopped or recovered at any time in the midway.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.

Claims

1. A driving system of a device for bending a shaft is characterized by comprising a fixed seat, a driving piece, a rotating shaft and a transmission assembly, wherein the driving piece is arranged on the fixed seat, and the power output end of the driving piece is connected with the rotating shaft through the transmission assembly;

2. The driving system for a device used in a bending test around a shaft according to claim 1, further comprising a connecting shaft and a rotating arm, wherein one end of the connecting shaft is rotatably connected to one end of the rotating arm, the other end of the connecting shaft is rotatably connected to the sliding block, and the other end of the rotating arm is connected to the power output end of the driving member.

3. The driving system for a bending test apparatus according to claim 2, wherein the connecting shaft comprises a first joint rod, a connecting rod, and a second joint rod, one end of the first joint rod is connected to one end of the second joint rod via the connecting rod, the other end of the first joint rod is connected to the slider via a bearing, the other end of the second joint rod is connected to the rotating arm via a bearing, and an adjusting nut is disposed between each of the first joint rod and the second joint rod and the connecting rod.

4. The driving system of claim 1, further comprising a limit sensor and a limit plate, wherein the limit sensor is disposed on the fixing base, the limit plate is disposed on the sliding block, and the limit plate passes through a sensing area of the limit sensor to generate a trigger signal.

5. The drive system for a flexure testing apparatus of claim 4, further comprising a control module electrically connected to the drive member and the limit sensor, the control module including a controller and a control circuit connected to the controller.

6. The drive system of claim 5, wherein the control module further comprises a display and a switch button electrically connected to the controller.

7. The drive system for a device for testing bending about an axis as claimed in claim 6, wherein said controller is a single chip or PLC controller.

8. The drive system for a pivot bending test apparatus according to any one of claims 1 to 7, wherein the drive member is a drive motor.