CN211645065U - Preparation equipment of high-strength ceramic tile water-based adhesive - Google Patents

Abstract

The utility model discloses a preparation device of high-strength ceramic tile water-based adhesive, wherein a motor is fixedly arranged at the position of the outer surface of the upper end of a mixer container, which is close to one side, a feed inlet is arranged at the position of the outer surface of the upper end, which is close to the middle, a discharge pipe is arranged at the position of the outer surface of the lower end, which is close to the other side, and three support rods are uniformly and fixedly arranged at the position of the outer surface of the lower; the inside position of below position in the blender container of motor is provided with the driving gear, and one side meshing of driving gear is connected with driven gear, driven gear's lower extreme surface intermediate position fixed mounting has the (mixing) shaft, the lower extreme surface fixed connection of (mixing) shaft has the pivot, the pivot is rotated and is installed the position at the internal surface bottom of container, and the surface mounting of (mixing) shaft has a plurality of puddler. The utility model discloses it is important through the synchronous improvement to component, preparation technology and equipment to improve and produce property ability and production efficiency.

Description

Preparation equipment of high-strength ceramic tile water-based adhesive

Technical Field

The utility model relates to a high strength macromolecular material technical field, concretely relates to preparation equipment of high strength ceramic tile water based adhesive.

Background

In recent years, with the rapid development of the construction industry, a large number of tile adhesives for adhering decorative materials such as tiles, face bricks, floor tiles and the like are applied to decorative surface decoration places of buildings such as inner and outer walls, floors, bathrooms, kitchens and the like, the tile adhesives are organic-inorganic composite tile adhesive materials formed by uniformly mixing high-quality cement and other substances, are green, environment-friendly, non-toxic and harmless, and are the best choice for replacing the traditional cement mortar to adhere tiles.

The ceramic tile adhesive is cement-base adhesive material for adhering ceramic tile, also called ceramic tile adhesive, is one of the most important kinds of dry mortar, is the adhesive material used most commonly in building and decoration engineering, can be used for adhering ceramic tile, polished tile and natural stone material such as granite, and is formed from aggregate, silicate cement, small quantity of hydrated lime and functional additive added according to the requirements of product quality level. The functional additive can enhance the product performance in each link from preparation to final application, and can be constructed by a grout pasting construction process.

Compared with the preparation method of the high-bonding-strength waterproof tile adhesive of Chinese patent CN201710713684.3, the preparation method comprises the following steps: step S1: carrying out corresponding proportioning on each material, and preparing a primary material; step S2: then, adding related materials in sequence, and stirring and mixing; step S3: setting a certain stirring time and a certain rotation speed to uniformly stir the mixture to obtain the ceramic tile adhesive.

However, the products prepared by the existing ceramic tile adhesive preparation equipment have low bonding strength, and some products with unqualified detection items are easy to appear after the products are prepared, namely the products are regarded as defective products to be wasted, so that the cost is greatly increased, the quality of the products cannot be better ensured, and the products are inconvenient to use.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects in the prior art, the utility model provides a preparation device of high-strength tile water-based adhesive, which improves the product performance and the production efficiency through the synchronous improvement of components, preparation process and equipment; the adhesive can be classified and placed according to the item detection result of the produced adhesive, so that the user can judge the reasons of qualification and disqualification of the adhesive, the adhesive is improved, the condition that the material is stuck on the wall when falling is reduced, the corresponding error of the material ratio is reduced, defective products caused by the fact that the material ratio does not correspond to the original ratio are reduced, the cost waste is reduced, and the product quality is guaranteed.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:

a preparation device of high-strength tile water-based adhesive is an improved adhesive mixer, which comprises a mixer container, wherein a motor is fixedly arranged at the position, close to one side, of the outer surface of the upper end of the mixer container, a feed inlet is formed in the position, close to the middle, of the outer surface of the upper end of the mixer container, a discharge pipe is arranged at the position, close to the other side, of the outer surface of the lower end of the mixer container, three support rods are uniformly and fixedly arranged at the position, close to the edge, of the outer surface of the lower end of the mixer container, a driving gear is arranged at the position, close to the inner part of the mixer container, of the lower end of the motor, a driven gear is meshed and connected with one side of the driving gear, a stirring shaft is fixedly arranged at the middle position of the outer surface of the lower end of, and a plurality of stirring rods are uniformly and fixedly arranged on the outer surface of the stirring shaft.

Preferably, the bottom end of the inner wall of the mixer container is in a slope shape, and the lowest point of the bottom end is located at the position of the discharge pipe.

Preferably, the outer surface of the top end of the feed inlet is in a circular truncated cone shape, and one end with a small diameter is positioned below and fixedly connected with the mixer container.

Preferably, the tooth profile angle and the modulus of the driving gear and the driven gear are the same, the other end of the connecting shaft of the motor extends into the mixer container, the driving gear is fixedly connected with the motor through the connecting shaft, and the outer surface of one side of the discharge pipe is fixedly provided with the control valve.

(III) advantageous effects

The utility model provides a preparation equipment of high strength ceramic tile water based adhesive possesses following beneficial effect:

(1) the utility model provides a high-strength ceramic tile water-based preparation device, which focuses on improving the product performance and the production efficiency through synchronously improving components, a preparation process and equipment;

(2) the utility model discloses the high strength ceramic tile water-based adhesive of preparation, its bonding strength is very high, can satisfy the ceramic tile fixed strength requirement, can reduce the layering and peel off the chance, and guarantee engineering quality avoids hollowing, the fracture problem after long-term the use, reduces the chance that the fracture produced, strengthens the protect function of wall body.

(3) The utility model discloses a preparation method of high strength ceramic tile water based adhesive carries out the project detection through the adhesive to producing to classify to it and place, be favorable to the user to judge the qualified reason with unqualified of adhesive, thereby improve it, can effectual reduction wastrel's production, it is extravagant to reduce the cost, guarantees product quality, and convenient to use person carries out corresponding processing to it.

(4) The utility model provides a preparation equipment of high strength ceramic tile waterborne adhesive, one side through removing the mixer container with the motor, the cooperation that adopts driving gear and driven gear drives the (mixing) shaft and stirs the material, the material that can be convenient for get into from the feed inlet is located the inside intermediate position of mixer container, reduce its condition of gluing the wall when falling into, thereby reduce the corresponding error of material ratio, and then reduce its defective goods that produces because material ratio and original non-correspondence, guarantee product quality, the feeding and the ejection of compact of this blender of being convenient for simultaneously, improve its performance.

Drawings

FIG. 1 is a schematic view of the overall structure of the manufacturing apparatus of the present invention;

FIG. 2 is a schematic view of the structure of the motor combined with the container according to the present invention;

fig. 3 is a flow chart of the preparation method of the present invention.

In the figure: 1. a mixer vessel; 2. a feed inlet; 3. a discharge pipe; 4. a support bar; 5. a motor; 6. A driving gear; 7. a driven gear; 8. a stirring shaft; 9. a rotating shaft; 10. a stirring rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The first embodiment is as follows: referring to fig. 1-2, the high-strength tile water-based adhesive preparation apparatus provided in this embodiment is an improved adhesive mixer, and includes a mixer container 1, a motor 5 is fixedly installed at a position on an outer surface of an upper end of the mixer container 1 near one side, a feed inlet 2 is opened at a position on the outer surface of the upper end of the mixer container 1 near the middle, a discharge pipe 3 is arranged at a position on the outer surface of a lower end of the mixer container 1 near the other side, three support rods 4 are uniformly and fixedly installed at positions on the outer surface of the lower end of the mixer container 1 near the edge, a driving gear 6 is arranged at a position below the motor 5 inside the mixer container 1, a driven gear 7 is engaged and connected to one side of the driving gear 6, and a stirring shaft 8 is fixedly installed at a position on the middle position on the outer surface of the, the lower extreme surface fixed connection of (mixing) shaft 8 has pivot 9, pivot 9 rotates the position of installing at the internal surface bottom of blender container 1, the even fixed mounting in surface of (mixing) shaft 8 has a plurality of puddler 10.

The bottom end of the inner wall of the mixer container 1 is in a slope shape, and the lowest point of the bottom end is positioned at the discharge pipe 3, so that the materials in the mixer container 1 are conveniently concentrated at the discharge pipe 3; the outer surface of the top end of the feed port 2 is in a round table shape, and one end with a small diameter is positioned below and fixedly connected with the mixer container 1, so that a user can conveniently place materials into the mixer container 1; the tooth form angle and the modulus of the driving gear 6 and the driven gear 7 are the same, the other end of the connecting shaft of the motor 5 extends into the mixer container 1, the driving gear 6 is fixedly connected with the motor 5 through the connecting shaft, and a control valve is fixedly mounted on the outer surface of one side of the discharge pipe 3 and used for guaranteeing the normal operation of the device and facilitating the operation of a user.

The utility model provides a high strength ceramic tile water-based adhesive, it is prepared by the component of following weight part ratio and forms: 25-45 parts of polyvinyl acetate, 45-60 parts of Portland cement, 6-8 parts of stearic acid, 0.5-4 parts of ethyl silicone oil, 20-34 parts of polyacrylate, 24-32 parts of light calcium carbonate, 60-90 parts of butanol, 0.5-1.5 parts of hydrogenated castor oil and 2-6 parts of redispersible latex powder.

In this embodiment, the high-strength tile water-based adhesive comprises the following specific components in proportion:

25 parts of polyvinyl acetate, 45 parts of Portland cement, 6 parts of stearic acid, 0.5 part of ethyl silicone oil, 20 parts of polyacrylate, 24 parts of light calcium carbonate, 60 parts of butanol, 0.5 part of hydrogenated castor oil and 2 parts of redispersible latex powder.

A preparation method of the high-strength tile water-based adhesive comprises the following steps:

s1: according to the set proportion, accurately weighing the components: the preparation method comprises the following steps of (1) standing the re-dispersible latex powder, polyvinyl acetate, polyacrylate, portland cement, alpha-cellulose, stearic acid, ethanol, methyl hydrogen-containing silicone oil and hydrogenated castor oil for later use;

s2: putting ethanol into a mixer, then adding polyvinyl acetate and polyacrylate into the ethanol, and stirring the mixture by using the mixer at a stirring speed of 76r/min for 25min to obtain a mixed material a;

s3: respectively placing the Portland cement and the alpha-cellulose in a dryer, controlling the temperature to be 94 ℃ and the drying time to be 33min, adding the dried Portland cement and the alpha-cellulose into the mixture a, and stirring at the stirring speed of 76r/min for 4 min;

s4: adding stearic acid, stirring for 8min, adding methyl hydrogen-containing silicone oil, controlling the stirring speed at 165r/min, and stirring for 13 min;

s5: heating to 68 ℃, adding hydrogenated castor oil, and controlling the stirring speed to be 43r/min and the stirring time to be 54min to obtain the tile adhesive;

s6: detecting each item of the tile adhesive, wherein the detection items comprise airing time, slippage, shear adhesion original strength, tensile bonding strength, appearance, pH value and freeze-thaw stability, classifying the tile adhesive according to different shear adhesion original strength and tensile bonding strength, storing the tile adhesive in a container, and finally weighing and packaging the qualified tile adhesive.

The working principle is as follows: firstly, related raw materials after proportioning are sequentially put into the mixer container 1 from the feed inlet 2, then the motor 5 is started through an external controller, the driving gear 6 is driven to rotate through a connecting shaft, the driving gear 6 and the driven gear 7 are engaged because the tooth form angle and the modulus of the driving gear 6 and the driven gear 7 are the same, the driving gear 6 drives the driven gear 7 to rotate, then the driven gear 7 drives the stirring rod 10 to rotate, the other end of the stirring rod 10 rotates at the bottom end of the inner wall of the mixer container 1 through the rotating shaft 9, the stirring rod 10 drives the stirring shafts 8 on the stirring rod to stir the materials in the mixer container 1, so that the materials are uniformly mixed, other related materials are continuously added into the mixer container 1 through the feed inlet 2, the adhesive is gathered at the position of the discharge pipe 3 according to the slope-shaped surface, the control valve is operated to discharge the materials, through moving motor 5 to one side of blender container 1, adopt driving gear 6 and driven gear 7's mating reaction to drive (mixing) shaft 8 and stir the material, the material that can be convenient for get into from feed inlet 2 is located the inside intermediate position of blender container 1, reduce its condition of gluing the wall when falling into, thereby reduce the corresponding error of material ratio, and then reduce its defective goods that produces because material ratio and original not corresponding, guarantee product quality, the feeding and the ejection of compact of this blender of being convenient for simultaneously, improve its performance.

Example two:

embodiment the utility model provides a high strength ceramic tile water-based adhesive, preparation method and preparation equipment, it is basically the same with embodiment 1, its difference lies in:

the high-strength ceramic tile water-based adhesive is prepared from the following specific components in parts by weight:

35 parts of polyvinyl acetate, 55 parts of Portland cement, 7 parts of stearic acid, 2.25 parts of ethyl silicone oil, 27 parts of polyacrylate, 28 parts of light calcium carbonate, 75 parts of butanol, 1 part of hydrogenated castor oil and 4 parts of redispersible latex powder.

Example three:

embodiment the utility model provides a high strength ceramic tile water-based adhesive, preparation method and preparation equipment, it is all basically the same with embodiment 1, 2, its difference lies in:

the high-strength ceramic tile water-based adhesive is prepared from the following specific components in parts by weight:

45 parts of polyvinyl acetate, 60 parts of Portland cement, 8 parts of stearic acid, 4 parts of ethyl silicone oil, 34 parts of polyacrylate, 32 parts of light calcium carbonate, 90 parts of butanol, 1.5 parts of hydrogenated castor oil and 6 parts of redispersible latex powder.

The utility model provides a high strength ceramic tile water-based adhesive, preparation method and equipment, key through the synchronous improvement to component, preparation technology and equipment to improve product property ability and production efficiency.

The utility model discloses a carry out the project testing result according to the adhesive to producing, classify to it and place, be favorable to the user to judge the qualified reason with unqualified of adhesive to improve it, reduce the material simultaneously and glue the condition of wall when falling into, thereby reduce the corresponding error of material ratio, and then reduce its defective goods that produces because material ratio and original not corresponding, it is extravagant to reduce the cost, guarantees product quality.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The element defined by the sentence "comprising one.. said, does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element, the electrical elements presented therein are all electrically connected to an external master and 220V mains, and the master may be a conventionally known apparatus, such as a computer, which acts as a control.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. A high-strength tile aqueous adhesive preparation apparatus comprising a mixer container (1), characterized in that: the mixer is characterized in that a motor (5) is fixedly installed at a position, close to one side, of the outer surface of the upper end of the mixer container (1), a feed inlet (2) is formed in a position, close to the middle, of the outer surface of the upper end of the mixer container (1), a discharge pipe (3) is arranged at a position, close to the other side, of the outer surface of the lower end of the mixer container (1), three support rods (4) are uniformly and fixedly installed at a position, close to the edge, of the outer surface of the lower end of the mixer container (1), a driving gear (6) is arranged at a position, located inside the mixer container (1), of the lower end of the motor (5), a driven gear (7) is meshed and connected with one side of the driving gear (6), a stirring shaft (8) is fixedly installed at the middle position of the outer surface of the lower end of the driven gear (7), a rotating shaft, a plurality of stirring rods (10) are uniformly and fixedly arranged on the outer surface of the stirring shaft (8).

2. The apparatus for preparing an aqueous binder for high-strength ceramic tiles according to claim 1, wherein: the bottom end of the inner wall of the mixer container (1) is in a slope shape, and the lowest point of the mixer container is positioned at the position of the discharge pipe (3).

3. The apparatus for preparing an aqueous binder for high-strength ceramic tiles according to claim 1, wherein: the outer surface of the top end of the feed inlet (2) is in a round table shape, and one end with a small diameter is positioned below and fixedly connected with the mixer container (1).

4. The apparatus for preparing an aqueous binder for high-strength ceramic tiles according to claim 1, wherein: the tooth form angle of driving gear (6) and driven gear (7) is the same with the modulus, the other end of the connecting axle of motor (5) stretches into the inside of blender container (1), driving gear (6) pass through connecting axle and motor (5) fixed connection, the fixed surface installs the control valve in one side of discharging pipe (3).

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