CN211638891U - Simple dismounting device for punching cylinder of large oil press - Google Patents

Simple dismounting device for punching cylinder of large oil press Download PDF

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Publication number
CN211638891U
CN211638891U CN202020126064.7U CN202020126064U CN211638891U CN 211638891 U CN211638891 U CN 211638891U CN 202020126064 U CN202020126064 U CN 202020126064U CN 211638891 U CN211638891 U CN 211638891U
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China
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hole
plate
central
punching cylinder
center
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CN202020126064.7U
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Chinese (zh)
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范兴海
杨西
涂俊魁
章锐
杨守兴
朱鹏飞
高映
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Anhui Magang Equipment Maintenance Co ltd
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Anhui Magang Equipment Maintenance Co ltd
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Abstract

The utility model relates to a simple and easy dismouting device of large-scale hydraulic press punching cylinder, the backing plate is installed to punching cylinder below, and this backing plate face center is seted up central through-hole, has evenly seted up a plurality of bolt through-holes all around, and bottom central through-hole border department is equipped with the recess on the face, is equipped with central retaining ring in the recess, and the backing plate below is equipped with the lower mould, and this lower mould upper portion is equipped with lower die ring, and this lower die ring is coaxial with central through-hole; the simple dismounting device comprises an upper center dismounting plate and a lower center centering plate which are arranged in parallel at intervals; go up central dismouting board and center centering plate down and set up a plurality of stands through the welding and connect fixedly, dismouting board through-hole and centering plate through-hole have been seted up respectively to center department between them, and this dismouting board through-hole and centering plate through-hole are coaxial. Simple and easy dismouting device not only quick assembly disassembly jar and the backing plate that punches a hole, satisfied the dismouting technological requirement of the jar that punches a hole moreover, can reduce workman intensity of labour, improve labor efficiency, reduce the change expense, and occupation space is little, it is convenient to use to maintain.

Description

Simple dismounting device for punching cylinder of large oil press
Technical Field
The utility model belongs to the field of machinery, a simple and easy dismouting device and dismouting method of large-scale hydraulic press punching cylinder are related to, are applicable to the use maintenance of hydraulic press punching cylinder.
Background
The core process of wheel rolling is that the wheel is preformed, formed, rolled and punched, the wheel punching is completed by a punching cylinder of a large-scale oil press, the punching cylinder is arranged in a main cylinder of the oil press, the operation power of the punching cylinder is provided by a high-pressure main pump, the operation displacement is controlled by a displacement encoder of the punching cylinder, the completion of the action of the punching cylinder is realized by transmitting the numerical value to a controller by the displacement encoder and controlling hydraulic control elements, and the movement of the punching cylinder is controlled in a closed loop mode by the mutual matching of the control elements, so that the punching cylinder can automatically and accurately complete the punching action.
The punching cylinder is used as an important part in the process of a wheel pressing system, the working pressure is high, the impact force is large, the working oil temperature is high, the sealing of the punching cylinder is continuously subjected to high-pressure impact and abrasion with the inner wall of the cylinder barrel in the frequent punching working process, and the sealing oil leakage of the punching cylinder can occur after the punching cylinder is used for a period of time due to the influence of high working temperature, so that the normal production cannot be realized, and the sealing of the punching cylinder must be stopped and replaced. In the process of replacing the sealing of the punching cylinder, the base plate installed below the punching cylinder is detached firstly, and because a hydraulic wrench does not have a reaction supporting point in the process of detaching a bolt of the base plate, the hydraulic wrench can only use a cushion block as the supporting point, the supporting point is easy to slide in the use process of the hydraulic wrench, so that the inner hexagon of the bolt is damaged, the bolt can not be taken out, the bolt can be cut off by a cutting knife, the part of the screw hole of the base plate can be damaged in the cutting process, and the replacement time is greatly prolonged. When repacking after sealed the changing of jar that punches a hole, just can install after having aligned the jar that punches a hole with the cylinder center, if there is the deviation in the center, can lead to the jar that punches a hole sealed by the extrusion damage, the oil leak once more appears, and then causes the rework. When the cushion plate is re-installed, the 12 screw holes on the cushion plate and the 12 screw holes on the main cylinder are completely aligned in center to install the bolts. Since the weight of the pad plate is 6.7 tons, the pad plate must be moved out of the adjusted position from below the master cylinder and then tried again each time there is a positional deviation, and the pad plate must be installed many times each time, resulting in a considerably prolonged replacement time. Therefore, the disassembling and assembling process requirements and the replacing process of the punching cylinder need to be analyzed and controlled, in order to reduce the replacing time, a simple disassembling and assembling device of the punching cylinder of the large-sized oil press needs to be designed, a perfect technical disassembling and assembling scheme is formulated to quickly replace the punching cylinder, in addition, the simple disassembling and assembling device not only needs to shorten the replacing time and reduce the damage to other workpieces, but also needs to ensure the disassembling and assembling process requirements of the punching cylinder.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the purpose is to the current large-scale hydraulic press that exists among the background art cylinder dismouting that punches a hole long time and all kinds of technical problem that exist at the dismouting method in-process, provides a simple and easy dismouting device and the dismouting method of large-scale hydraulic press cylinder that punches a hole and implements to through the process implementation verification. The utility model discloses a simple and easy dismouting device not only dismantles fast and installs jar and the backing plate that punches a hole, reduces workman intensity of labour moreover, improves labor efficiency, reduces the change expense, and the device does not need big investment basically, and occupation space is little, uses and maintains conveniently, has also satisfied the dismouting technological requirement of the jar that punches a hole simultaneously, provides favourable guarantee for production.
The utility model provides a technical problem's technical scheme as follows:
the utility model relates to a simple and easy dismouting device of large-scale hydraulic press punching cylinder, install the backing plate below the punching cylinder, the center of this backing plate face has seted up central through-hole, has evenly seted up a plurality of bolt through-holes around the face, be provided with the recess on the face of the central through-hole border department of backing plate bottom, be provided with central retaining ring in this recess, the below of backing plate is provided with the lower mould, and the upper portion of this lower mould is provided with lower die ring, and this lower die ring is coaxial with central through-hole, its characterized in that, simple and easy dismouting device includes that parallel interval sets up upper center dismouting board and lower center centering plate; go up central dismouting board and center centering plate down and set up a plurality of stands through the welding and connect fixedly, dismouting board through-hole and centering plate through-hole have been seted up respectively to center department between them, and this dismouting board through-hole and centering plate through-hole are coaxial.
As the utility model discloses technical scheme's further improvement, every the lower part of stand and center centering between the board welding are provided with a plurality of floors down.
As a further improvement of the technical proposal of the utility model, the upright posts are four.
As the utility model discloses technical scheme's further improvement, every the lower part of stand and the floor that the welding set up between the center centering plate down are three.
As a further improvement, the inner diameter of the through hole of the upper center mounting plate is the same as the outer diameter of the center retainer ring, and the inner diameter of the through hole of the centering plate on the lower center centering plate is the same as the outer diameter of the lower die ring.
The utility model provides a technical problem's another technical scheme as follows:
according to the technical scheme, the dismounting method of the simple dismounting device of the punching cylinder of the large-sized oil press is characterized in that the simple dismounting device is placed between a base plate and a lower die, the base plate is placed on an upper center dismounting plate, a center retainer ring at the bottom of the base plate is matched with a dismounting plate through hole of the upper center dismounting plate, and a centering plate through hole at the center of a lower center centering plate is matched with a lower die ring; secondly, the upper center dismounting plate is used as a reaction supporting point of the hydraulic wrench, bolts on the base plate are dismounted, the base plate is dismounted, then the punching cylinder is dismounted, the punching cylinder is placed on the base plate, then the lower die, the simple dismounting device, the center retainer ring, the base plate and the punching cylinder are integrally moved out, after the punching cylinder is replaced and sealed, the lower die, the dismounting device, the center retainer ring, the base plate and the punching cylinder are integrally moved to the lower side of a main cylinder of the oil press, the lower die ring of the lower die is just placed in a centering plate through hole of a lower center centering plate, and therefore the punching cylinder, the base plate, the simple dismounting device and the lower die are coaxial, then the punching cylinder is reinstalled, and the base.
Compared with the prior art, a simple and easy dismouting device of large-scale hydraulic press jar that punches a hole, its simple structure is practical, the configuration is reasonable, the investment is economized, it is little to occupy the place, the operation is maintained simply, convenient operation, the operation is reliable, simultaneously, utilize this simple and easy dismouting device's of large-scale hydraulic press jar that punches a hole dismouting method, effectively satisfied the technological requirement of quick dismantlement and installation large-scale hydraulic press jar and backing plate that punches a hole to provide favourable guarantee for production.
Drawings
The invention will be further explained with reference to the drawings and the detailed description below:
fig. 1 is a schematic three-dimensional structure diagram of a simple dismounting device of a punching cylinder of a large-sized oil press according to the present invention;
fig. 2 is a three-dimensional explosion schematic diagram of a simple dismounting device of a punching cylinder of a large-scale oil press according to the present invention;
fig. 3 is a schematic view of the simple dismounting device for the punching cylinder of the large-sized oil press according to the present invention for dismounting the punching cylinder and the backing plate;
fig. 4 is an explosion schematic diagram of the simple dismounting device for the punching cylinder of the large-sized oil press according to the present invention for dismounting the punching cylinder and the backing plate;
fig. 5 is a schematic structural view of the backing plate of the present invention;
in the figure: 1-upper central dismounting plate 11-dismounting plate through hole 2-upright post 3-lower central centering plate 31-centering plate through hole 4-ribbed plate 5-backing plate 6-central retainer ring 7-simple dismounting device 8-lower die 81-lower die ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. The terms "upper", "lower", "left", "right", "front", "rear", and the like used in the specification and claims of the present disclosure are used only to indicate relative positional relationships, and when the absolute position of a described object is changed, the relative positional relationships are changed accordingly; the terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
Example 1:
as shown in fig. 1 to 5, the utility model relates to a simple dismounting device for a punching cylinder of a large-sized oil press, a backing plate 5 is installed below the punching cylinder, a central through hole 51 is opened at the center of the surface of the backing plate 5, a plurality of bolt through holes 52 are evenly opened around the surface, a groove 53 is provided on the surface at the edge of the central through hole 51 at the bottom of the backing plate 5, a central retaining ring 6 with an outer diameter of 855mm is provided in the groove 53, a lower die 8 is provided below the backing plate 5, a lower die ring 81 with an outer diameter of 900mm is provided on the upper portion of the lower die 8, and the lower die ring 81 is coaxial with the central through hole 51, which is characterized in that the simple dismounting device 7 comprises an upper central dismounting plate 1 and a lower central centering plate 3 which are arranged in parallel at intervals, and the thicknesses of the upper central dismounting plate 1 and the lower central; go up central dismouting board 1 and center centering plate 3 down and set up a plurality of diameters through the welding and be 80mm, length is 550 mm's stand 2 and connect fixedly, and central department between them offers the dismouting board through-hole 11 that the diameter is 855mm and the centering plate through-hole 31 that the diameter is 900mm respectively, and this dismouting board through-hole 11 is coaxial with centering plate through-hole 31.
In the embodiment, a plurality of rib plates 4 are welded between the lower part of each upright post 2 and the lower central centering plate 3; furthermore, in the present embodiment, the number of the columns 2 is four; three ribbed slabs 4 are welded between the lower part of each upright post 2 and the lower central centering plate 3.
In this embodiment, the inner diameter of the through hole 11 of the upper central dismounting plate 1 is the same as the outer diameter of the central retainer ring 6, and the inner diameter of the through hole 31 of the lower central centering plate 3 is the same as the outer diameter of the lower mold ring 81.
Example 2:
according to the dismounting method of the simple dismounting device of the punching cylinder of the large-sized oil press in the embodiment 1, firstly, the simple dismounting device is placed between the backing plate 5 and the lower die 8, the backing plate 5 is placed on the upper center dismounting plate 1, the center retainer ring 6 at the bottom of the backing plate 5 is matched with the dismounting plate through hole 11 of the upper center dismounting plate 1, and the centering plate through hole 31 at the center of the lower center centering plate 3 is matched with the lower die ring 8; secondly, the upper center dismounting plate 1 is used as a reaction supporting point of a hydraulic wrench, bolts on the backing plate 5 are dismounted, the backing plate 5 is dismounted, then the punching cylinder is dismounted, the punching cylinder is placed on the backing plate 5, then the lower die 8, the simple dismounting device 7, the center retainer ring 6, the backing plate 5 and the punching cylinder are integrally moved out, after the punching cylinder is replaced and sealed, the lower die 8, the dismounting device 7, the center retainer ring 6, the backing plate 5 and the punching cylinder are integrally moved to the lower side of a main cylinder of an oil press, and the lower die ring 81 of the lower die 8 is guaranteed to be just placed in a centering plate through hole 31 of the lower center centering plate 3, so that the punching cylinder, the backing plate 5, the simple dismounting device 7 and the lower die 8 are coaxial, then the punching cylinder is dismounted, and.
The above is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.

Claims (6)

1. A simple dismounting device of a punching cylinder of a large oil press is characterized in that a base plate (5) is installed below the punching cylinder, a central through hole (51) is formed in the center of the plate surface of the base plate (5), a plurality of bolt through holes (52) are uniformly formed in the periphery of the plate surface, a groove (53) is formed in the plate surface at the edge of the central through hole (51) in the bottom of the base plate (5), a central check ring (6) is arranged in the groove (53), a lower die (8) is arranged below the base plate (5), a lower die ring (81) is arranged on the upper portion of the lower die (8), and the lower die ring (81) is coaxial with the central through hole (51), and the simple dismounting device (7) comprises an upper central dismounting plate (1) and a lower central centering plate (3) which are arranged in parallel; go up central dismouting board (1) and center centering plate (3) down and set up a plurality of stands (2) through the welding and connect fixedly, dismouting board through-hole (11) and centering plate through-hole (31) have been seted up respectively to center department between them, and this dismouting board through-hole (11) and centering plate through-hole (31) are coaxial.
2. The simple dismounting device for the punching cylinder of the large oil press as claimed in claim 1, wherein a plurality of ribs (4) are welded between the lower part of each upright (2) and the lower central centering plate (3).
3. The easy dismounting device for punching cylinder of large oil press as claimed in claim 1 or 2, characterized in that the number of said columns (2) is four.
4. The simple dismounting device for the punching cylinder of the large oil press as claimed in claim 3, wherein there are three ribs (4) welded between the lower part of each upright (2) and the lower center centering plate (3).
5. The easy dismounting device for the punching cylinder of the large oil press as claimed in claim 1, 2 or 4, wherein the inner diameter of the dismounting plate through hole (11) on the upper central dismounting plate (1) is the same as the outer diameter of the central retaining ring (6), and the inner diameter of the centering plate through hole (31) on the lower central centering plate (3) is the same as the outer diameter of the lower die ring (81).
6. The easy dismounting device for the punching cylinder of the large oil press as claimed in claim 3, wherein the inner diameter of the dismounting plate through hole (11) on the upper central dismounting plate (1) is the same as the outer diameter of the central retaining ring (6), and the inner diameter of the centering plate through hole (31) on the lower central centering plate (3) is the same as the outer diameter of the lower die ring (81).
CN202020126064.7U 2020-01-19 2020-01-19 Simple dismounting device for punching cylinder of large oil press Active CN211638891U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111215861A (en) * 2020-01-19 2020-06-02 安徽马钢设备检修有限公司 Simple dismounting device and method for punching cylinder of large oil press

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111215861A (en) * 2020-01-19 2020-06-02 安徽马钢设备检修有限公司 Simple dismounting device and method for punching cylinder of large oil press

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