CN211803283U - An energy-saving stamping part - Google Patents

An energy-saving stamping part Download PDF

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Publication number
CN211803283U
CN211803283U CN202020044266.7U CN202020044266U CN211803283U CN 211803283 U CN211803283 U CN 211803283U CN 202020044266 U CN202020044266 U CN 202020044266U CN 211803283 U CN211803283 U CN 211803283U
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stamping
knife rest
energy
punching
control device
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易万军
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Kunshan Wanxinsheng Precision Metal Industry Co ltd
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Kunshan Wanxinsheng Precision Metal Industry Co ltd
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Abstract

本实用新型涉及冲压技术领域,具体为一种节能型冲压件;包括刀架、刀架电机、模具、冲压气缸以及控制装置,所述刀架电机和所述冲压气缸均电连接所述控制装置;实际应用中,将待冲压片产品冲压信息输入控制装置,将模具固定在指定位置上,待冲压片放入模具中,通过控制装置控制刀架电机旋转,使多个冲压气缸旋转到指定位置,指定位置的冲压气缸驱动相应的冲压块对待冲压片进行冲压成型;本实用新型通过一个模具固定,控制装置自动切换冲压块,对同一待冲压片进行多次冲压成型,降低了更换刀具和模具时产生的劳动力和工作成本,提高了冲压产品的合格率,保证了组装的精确度。

Figure 202020044266

The utility model relates to the technical field of stamping, in particular to an energy-saving stamping part; comprising a tool rest, a tool rest motor, a die, a stamping cylinder and a control device, wherein the tool rest motor and the stamping cylinder are both electrically connected to the control device ;In practical applications, input the stamping information of the product to be stamped into the control device, fix the die at the designated position, put the stamped piece into the mold, and control the rotation of the motor of the tool holder through the control device, so that multiple stamping cylinders are rotated to the designated position. , the punching cylinder at the designated position drives the corresponding punching block to punch and form the to-be-stamped sheet; the utility model is fixed by a die, the control device automatically switches the punching block, and the same to-be-stamped sheet is punched and formed multiple times, reducing the need for replacement of tools and molds. The labor and work costs generated at the time increase the qualified rate of stamping products and ensure the accuracy of assembly.

Figure 202020044266

Description

一种节能型冲压件An energy-saving stamping part

技术领域technical field

本实用新型涉及冲压技术领域,具体为一种节能型冲压件。The utility model relates to the technical field of stamping, in particular to an energy-saving stamping part.

背景技术Background technique

冲压件是靠压力机和模具对板材、带材、管材和型材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件的成形加工方法,冲压和锻造同属塑性加工,合称锻压,冲压的坯料主要是热轧和冷轧的钢板和钢带,冲压件是借助于常规或专用冲压设备的动力,使板料在模具里直接受到变形力并进行变形,从而获得一定形状,尺寸和性能的产品零件的生产技术,板料,模具和设备是冲压加工的三要素,冲压加工是一种金属冷变形加工方法,它是金属塑性加工的主要方法之一,也隶属于材料成型工程技术。Stamping is a forming and processing method that relies on presses and dies to apply external force to plates, strips, pipes and profiles to cause plastic deformation or separation, thereby obtaining workpieces of the required shape and size. Stamping and forging belong to plastic processing. Collectively called forging, the stamped blanks are mainly hot-rolled and cold-rolled steel plates and strips, and the stamping parts are directly subjected to the deformation force in the mold and deformed by means of the power of conventional or special stamping equipment, so as to obtain a certain degree of deformation. The production technology of product parts of shape, size and performance, sheet metal, mold and equipment are the three elements of stamping processing, stamping processing is a metal cold deformation processing method, it is one of the main methods of metal plastic processing, and also belongs to Material forming engineering technology.

目前多数的冲压件需要经过折弯后冲孔,同一方向由于组装需求往往需要多个形状、大小和位置不一的通孔或者盲孔,不同形状、不同位置和不同大小的孔往往需要多次冲压成型,而在多次更换模具和冲压机器的同时,冲孔位置会因为冲压机器的位置和模具的位置产生偏移,影响冲压件的合格率和装配精确度,浪费大量劳动力和工作成本。At present, most stamping parts need to be punched after bending. Due to the assembly requirements in the same direction, multiple through holes or blind holes of different shapes, sizes and positions are often required. Stamping and forming, while changing the mold and stamping machine many times, the punching position will be offset due to the position of the stamping machine and the position of the mold, which affects the qualification rate and assembly accuracy of stamping parts, and wastes a lot of labor and work costs.

实用新型内容Utility model content

本实用新型的目的在于针对上述的不足,提供一种通过一个模具,自动切换冲压块,从而实现冲压多个形状、大小和位置不一的通孔或者盲孔的节能型冲压件。The purpose of the present utility model is to provide an energy-saving stamping part for punching a plurality of through holes or blind holes with different shapes, sizes and positions by using a die to automatically switch punching blocks.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

所述一种节能型冲压件,包括刀架、设置于所述刀架上方的刀架电机、设置于所述刀架下方的模具、设于所述刀架上的多个冲压气缸以及设于所述刀架一侧的控制装置,所述刀架电机输出轴竖直向下伸出与所述刀架固定连接,所述模具设于所述刀架上任一所述冲压气缸的正下方,所述冲压气缸活塞杆竖直向下伸出可拆卸连接有冲压块,所述刀架电机与所述冲压气缸均电连接所述控制装置。The energy-saving stamping part includes a tool holder, a tool holder motor arranged above the tool holder, a mold arranged below the tool holder, a plurality of punching cylinders arranged on the tool holder, and a The control device on one side of the tool holder, the output shaft of the tool holder motor extends vertically downward and is fixedly connected to the tool holder, and the die is arranged directly below any one of the punching cylinders on the tool holder, The piston rod of the punching cylinder extends vertically downward and is detachably connected with a punching block, and the tool holder motor and the punching cylinder are both electrically connected to the control device.

进一步地,所述刀架为圆盘刀座,所述刀架电机输出轴固定连接该圆盘刀座的中心。Further, the tool holder is a disc tool holder, and the output shaft of the tool holder motor is fixedly connected to the center of the disc holder.

进一步地,所述冲压气缸至少有两个,多个所述冲压气缸呈环形均匀固定设置在所述刀架的下表面。Further, there are at least two punching cylinders, and a plurality of the punching cylinders are uniformly and fixedly arranged on the lower surface of the tool holder in a ring shape.

进一步地,所述冲压块至少有一个,多个所述冲压块底部形状不一。Further, there is at least one punching block, and the bottoms of a plurality of punching blocks have different shapes.

进一步地,所述模具包括底座和多个压合块,所述底座中部设有内腔,多个所述压合块均可通过内螺栓可拆卸连接于所述内腔中部。Further, the mold includes a base and a plurality of pressing blocks, an inner cavity is provided in the middle of the base, and the plurality of pressing blocks can be detachably connected to the middle of the inner cavity through inner bolts.

进一步地,所述压合块的上表面与所述冲压块下表面形状一一对应。Further, the upper surface of the pressing block corresponds to the shape of the lower surface of the punching block one-to-one.

进一步地,所述控制装置包括显示屏、按键和处理中心。Further, the control device includes a display screen, keys and a processing center.

本实用新型的有益效果是:The beneficial effects of the present utility model are:

实际应用中,将待冲压片产品冲压信息输入控制装置,将模具固定在指定位置上,待冲压片放入模具中,通过控制装置控制刀架电机旋转,使多个冲压气缸旋转到指定位置,指定位置的冲压气缸驱动相应的冲压块对待冲压片进行冲压成型;本实用新型通过一个模具固定,控制装置自动切换冲压块,对同一待冲压片进行多次冲压成型,降低了更换刀具和模具时产生的劳动力和工作成本,提高了冲压产品的合格率,保证了组装的精确度。In practical applications, the stamping information of the product to be stamped is input into the control device, the mold is fixed at the designated position, the to-be-stamped sheet is put into the mold, and the motor of the tool holder is controlled by the control device to rotate, so that multiple stamping cylinders rotate to the designated position, The punching cylinder at the designated position drives the corresponding punching block to punch and form the to-be-punched sheet; the utility model is fixed by a die, the control device automatically switches the punching block, and the same to-be-punched sheet is punched and formed multiple times, which reduces the time of changing the tool and the die. The resulting labor and work costs improve the qualified rate of stamping products and ensure the accuracy of assembly.

附图说明Description of drawings

图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

图2是本实用新型剖面的结构示意图;Fig. 2 is the structural representation of the cross section of the present utility model;

图中刀架1;刀架电机2;模具3;底座31;压合块32;控制装置4;按键41;显示屏42;冲压气缸5;冲压块6。In the figure, the tool holder 1; the tool holder motor 2; the die 3; the base 31; the pressing block 32; the control device 4; the button 41; the display screen 42;

具体实施方式Detailed ways

如图1和图2所示,一种节能型冲压件,包括刀架1、设置于所述刀架1上方的刀架电机2、设置于所述刀架1下方的模具3、设于所述刀架1上的多个冲压气缸5以及设于所述刀架1一侧的控制装置4,所述刀架电机2输出轴竖直向下伸出与所述刀架1固定连接,所述模具3设于所述刀架1上任一所述冲压气缸5的正下方,所述冲压气缸5活塞杆竖直向下伸出可拆卸连接有冲压块6,所述刀架电机2与所述冲压气缸5均电连接所述控制装置4。As shown in Figures 1 and 2, an energy-saving stamping part includes a tool holder 1, a tool holder motor 2 arranged above the tool holder 1, a die 3 arranged below the tool holder 1, The plurality of punching cylinders 5 on the tool holder 1 and the control device 4 arranged on one side of the tool holder 1, the output shaft of the tool holder motor 2 extends vertically downward and is fixedly connected to the tool holder 1, so The die 3 is arranged directly below any of the punching cylinders 5 on the tool holder 1. The piston rod of the punching cylinder 5 extends vertically downward and is detachably connected to a punching block 6. The tool holder motor 2 is connected to the punching block 6. The punching cylinders 5 are all electrically connected to the control device 4 .

实际应用中,将待冲压片产品冲压信息输入控制装置4,将模具3固定在指定位置上,待冲压片放入模具3中,通过控制装置4 控制刀架电机2旋转,使多个冲压气缸5旋转到指定位置,指定位置的冲压气缸5驱动相应的冲压块6对待冲压片进行冲压成型;本实用新型通过一个模具3固定,控制装置4自动切换冲压块6,对同一待冲压片进行多次冲压成型,降低了更换刀具和模具3时产生的劳动力和工作成本,提高了冲压产品的合格率,保证了组装的精确度。In practical application, the punching information of the product to be punched is input into the control device 4, the die 3 is fixed at a designated position, the to-be-punched sheet is put into the die 3, and the tool holder motor 2 is controlled by the control device 4 to rotate, so that a plurality of punching cylinders are made. 5 rotates to the designated position, and the stamping cylinder 5 at the designated position drives the corresponding stamping block 6 to stamp the sheet to be stamped; the utility model is fixed by a die 3, and the control device 4 automatically switches the stamping block 6 to perform multiple operations on the same sheet to be stamped. The secondary stamping and forming reduces the labor and work costs when replacing the tool and the mold 3, improves the qualified rate of stamping products, and ensures the accuracy of assembly.

如图1和图2所示,所述刀架1为圆盘刀座,所述刀架电机2 输出轴固定连接该圆盘刀座的中心;本实施例中,圆盘刀座轴心即重心,有利于刀架电机2驱动刀架1旋转,平稳切换冲压气缸5和冲压块6。As shown in Figures 1 and 2, the tool holder 1 is a disc tool holder, and the output shaft of the tool holder motor 2 is fixedly connected to the center of the disc holder; in this embodiment, the axis of the disc holder is The center of gravity is beneficial for the tool holder motor 2 to drive the tool holder 1 to rotate, and to switch the punching cylinder 5 and the punching block 6 smoothly.

如图1和图2所示,所述冲压气缸5至少有两个,多个所述冲压气缸5呈环形均匀固定设置在所述刀架1的下表面;所述冲压块6至少有一个,多个所述冲压块6底部形状不一;本实施例中,多个冲压气缸5上的冲压块6底部形状不一,导致待冲压片上冲压结果不同,降低了更换刀具和模具3时产生的劳动力和工作成本,提高了冲压产品的合格率。As shown in FIG. 1 and FIG. 2 , there are at least two punching cylinders 5 , and a plurality of punching cylinders 5 are uniformly fixed on the lower surface of the tool holder 1 in a ring shape; there is at least one punching block 6 , The shapes of the bottoms of the plurality of said punching blocks 6 are different; in this embodiment, the shapes of the bottoms of the punching blocks 6 on the plurality of punching cylinders 5 are different, which leads to different punching results on the to-be-punched sheet, and reduces the occurrence of the tool and die 3 replacement. Labor and work costs increase the pass rate of stamping products.

如图1和图2所示,所述模具3包括底座31和多个压合块32,所述底座31中部设有内腔,多个所述压合块32均可通过内螺栓可拆卸连接于所述内腔中部;本实施例中,压合块32通过螺栓固定在底座31上,待冲压片平放入内腔中,冲压块6和压合块32挤压形成冲压件。As shown in FIG. 1 and FIG. 2 , the mold 3 includes a base 31 and a plurality of pressing blocks 32 , an inner cavity is provided in the middle of the base 31 , and the plurality of pressing blocks 32 can be detachably connected by inner bolts In the middle of the inner cavity; in this embodiment, the pressing block 32 is fixed on the base 31 by bolts, and the stamping block 6 and the pressing block 32 are extruded to form a stamping part after the stamping sheet is placed flat into the inner cavity.

如图1和图2所示,所述压合块32的上表面与所述冲压块6下表面形状一一对应;本实施例中,冲压块6下表面的形状和压合块 32上表面的形状决定了待冲压片的上下两面形状。As shown in FIG. 1 and FIG. 2 , the upper surface of the pressing block 32 corresponds to the shape of the lower surface of the pressing block 6 one-to-one; in this embodiment, the shape of the lower surface of the pressing block 6 and the upper surface of the pressing block 32 The shape determines the shape of the upper and lower sides of the sheet to be punched.

如图1所示,所述控制装置4包括显示屏42、按键41和处理中心;本实施例中,按键41用以输入待冲压片的冲压信息,显示屏 42用以显示冲压状态,处理中心用以控制刀架电机2和冲压气缸5。As shown in FIG. 1 , the control device 4 includes a display screen 42, a button 41 and a processing center; in this embodiment, the button 41 is used to input the punching information of the sheet to be punched, the display screen 42 is used to display the punching state, and the processing center Used to control the turret motor 2 and the punching cylinder 5.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the scope defined by the spirit of the present invention.

Claims (7)

1. The utility model provides an energy-saving stamping workpiece which characterized in that: including knife rest (1), set up in knife rest motor (2) of knife rest (1) top, set up in mould (3) of knife rest (1) below, locate a plurality of stamping cylinder (5) on knife rest (1) and locate controlling means (4) of knife rest (1) one side, knife rest motor (2) output shaft vertical downwardly extending with knife rest (1) fixed connection, mould (3) are located knife rest (1) are gone up arbitrary stamping cylinder (5) under, stamping cylinder (5) piston rod vertical downwardly extending can be dismantled and be connected with punching press piece (6), knife rest motor (2) with stamping cylinder (5) are all connected electrically controlling means (4).
2. An energy-saving stamping part according to claim 1, characterized in that: the tool rest (1) is a disc tool apron, and an output shaft of the tool rest motor (2) is fixedly connected with the center of the disc tool apron.
3. An energy-saving stamping part according to claim 1, characterized in that: the number of the stamping cylinders (5) is at least two, and the stamping cylinders (5) are uniformly and fixedly arranged on the lower surface of the tool rest (1) in an annular shape.
4. An energy-saving stamping part according to claim 1, characterized in that: the number of the punching blocks (6) is at least one, and the bottoms of the punching blocks (6) are different in shape.
5. An energy-saving stamping part according to claim 1, characterized in that: the die (3) comprises a base (31) and a plurality of pressing blocks (32), an inner cavity is formed in the middle of the base (31), and the pressing blocks (32) can be detachably connected to the middle of the inner cavity through inner bolts.
6. An energy saving stamping according to claim 5, characterized in that: the upper surface of the pressing block (32) corresponds to the lower surface of the punching block (6) in shape one by one.
7. An energy-saving stamping part according to claim 1, characterized in that: the control device (4) comprises a display screen (42), a key (41) and a processing center.
CN202020044266.7U 2020-01-09 2020-01-09 An energy-saving stamping part Expired - Fee Related CN211803283U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114346042A (en) * 2022-03-18 2022-04-15 常州市天磊传动机械有限公司 F1 float valve stamping equipment with low reject ratio and working method thereof
CN115921604A (en) * 2022-11-17 2023-04-07 上海槎南工贸发展有限公司 An anti-deflection punching and bending integrated intelligent sheet metal device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114346042A (en) * 2022-03-18 2022-04-15 常州市天磊传动机械有限公司 F1 float valve stamping equipment with low reject ratio and working method thereof
CN114346042B (en) * 2022-03-18 2022-05-20 常州市天磊传动机械有限公司 F1 float valve stamping equipment with low reject ratio and working method thereof
CN115921604A (en) * 2022-11-17 2023-04-07 上海槎南工贸发展有限公司 An anti-deflection punching and bending integrated intelligent sheet metal device
CN115921604B (en) * 2022-11-17 2023-11-21 上海槎南工贸发展有限公司 Anti-offset punching-breaking and bending integrated intelligent sheet metal device

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