CN211631627U - Horizontal multilayer tealeaves fermenting installation - Google Patents
Horizontal multilayer tealeaves fermenting installation Download PDFInfo
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- CN211631627U CN211631627U CN202020096416.9U CN202020096416U CN211631627U CN 211631627 U CN211631627 U CN 211631627U CN 202020096416 U CN202020096416 U CN 202020096416U CN 211631627 U CN211631627 U CN 211631627U
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Abstract
A horizontal multi-layer tea fermentation device comprises: frame, promotion conveyer belt, one-level fermentation conveyer belt, second grade fermentation conveyer belt, tertiary fermentation conveyer belt, heated board, stripper, motor, drive wheel, follow driving wheel, drive gear, hot-blast apparatus, temperature sensor and controller, the utility model discloses a 3 layer structure ferment, fermentation time can prolong to 300 minutes, solves that traditional tealeaves fermentation equipment area is big, fermentation time is short, the insufficient problem of tealeaves fermentation.
Description
Technical Field
The utility model relates to a tea processing field specifically is a horizontal multilayer tealeaves fermenting installation.
Background
Fermentation is the main process of changing tea leaves from green leaves to red, is a key link for forming black tea and directly influences the quality of the tea leaves. The fermentation is a complex biological and chemical change process, which substantially promotes polyphenols to have oxidative polymerization under the original catalysis, and other chemical components are correspondingly deeply changed to form the unique color, fragrance and taste of the black tea. In the prior art, a fermentation box or a single-layer fermentation machine is usually adopted to ferment tea in the tea fermentation process, and because the fermentation space is small or the length of a conveyor belt is limited, the fermentation time is insufficient, the tea is likely to cause uneven cooling and uneven fermentation in the fermentation process, so that the stability and consistency of the quality of black tea cannot be ensured, and the quality of the tea is affected; and the fermentation amount is limited by the specification of the fermentation machine.
Disclosure of Invention
The utility model aims at providing a simple structure, fermentation efficiency are high, automatic tealeaves fermenting installation of turning over the heap, for realizing above-mentioned purpose take the scheme as follows:
a horizontal multi-layer tea fermentation device comprises: the automatic feeding device comprises a rack, a lifting conveyor belt, a primary fermentation conveyor belt, a secondary fermentation conveyor belt, a tertiary fermentation conveyor belt, a heat insulation board, a discharging plate, a motor, a driving wheel, a driven wheel, a driving gear, a hot air device, a temperature sensor and a controller, wherein the rack is divided into a rectangular rack structure, the lifting conveyor belt is positioned on the side surface of the rack, the top end of the lifting conveyor belt is positioned on the top surface of the rack, the motor is installed at the top of the rack close to the lifting conveyor belt, the primary fermentation conveyor belt is installed at the top layer of the rack, the secondary fermentation conveyor belt is installed below the primary fermentation conveyor belt at the middle position of the rack, the tertiary fermentation conveyor belt is installed below the secondary fermentation conveyor belt at the bottom layer of the rack, the driving wheels are respectively, the tail end of the secondary fermentation conveying belt and the front end of the tertiary fermentation conveying belt are connected through a transmission gear in a meshed mode with adjacent conveying wheels, a driving wheel at the front end of the primary fermentation conveying belt is connected with a motor through a belt, the driving wheel at the tail end of the primary fermentation conveying belt and the driving wheel of the adjacent secondary fermentation conveying belt are connected through a belt, the driving wheel of the secondary fermentation conveying belt and the driving wheel of the adjacent tertiary fermentation conveying belt are connected through a belt, a driven wheel is mounted between every two layers of conveying wheels, the upper layers of the primary fermentation conveying belt, the upper layers of the secondary fermentation conveying belt and the upper layers of the tertiary fermentation conveying belt form waves through the driven wheels respectively, heat insulation plates are fixed on a rack and are wrapped with the primary fermentation conveying belt, the secondary fermentation conveying belt and the tertiary fermentation, The bottom of second grade fermentation conveyer belt and tertiary fermentation conveyer belt is fixed in the frame, and hot air device's air outlet is up, is equipped with temperature sensor in the hot air device, and the controller is located the bottom side of frame, controller and temperature sensor electric connection.
Further, the surfaces of the driven wheels are all in a tooth-shaped structure.
Further, the hot air device is an electric heating type warm air blower or a biomass particle hot air blower.
Further, the first-level fermentation conveying belt, the second-level fermentation conveying belt, the third-level fermentation conveying belt and the lifting conveying belt are belt type conveying belts and are provided with transverse guide strips.
The utility model has the advantages that:
(1) the utility model discloses a 3 layer structure ferment, fermentation time can prolong to 300 minutes, solves that traditional tealeaves fermentation equipment area is big, fermentation time is short, the insufficient problem of tealeaves fermentation.
(2) The utility model discloses a temperature sensor real time monitoring fermentation temperature control hot-blast apparatus can adjust the tealeaves fermentation effect according to the customer's demand.
(3) The utility model discloses a design of drive gear and drive wheel realizes that a motor drives whole drive belt function, the energy saving consumption.
(4) The utility model discloses the design that utilizes from the driving wheel makes the fermentation conveyer belt be the wave trend, and tealeaves can turn the realization and turn over automatically and pile advancing in-process upslope and downhill path, can play the effect of reason strip from the dentate structure on the driving wheel, avoids tealeaves transportation fermentation in-process thickness inequality to lead to the fermentation effect inconsistent.
Drawings
FIG. 1 is a schematic structural diagram of the horizontal multi-layer tea fermentation device;
FIG. 2 is a schematic view of the connection between the driving wheel and the transmission gear;
the meanings are shown below:
1-a frame; 2-lifting the conveyor belt; 3-a primary fermentation conveyor belt; 4-secondary fermentation conveyer belt; 5-three-stage fermentation conveyor belt; 6-heat insulation board; 7-a stripper plate; 8-an electric motor; 9-a transmission wheel; 10-a driven wheel; 11-a transmission gear; 12-a hot air device; 13-a temperature sensor; 14-a controller.
Detailed Description
A horizontal multi-layer tea fermentation device comprises: the device comprises a frame 1, a lifting conveyor belt 2, a primary fermentation conveyor belt 3, a secondary fermentation conveyor belt 4, a tertiary fermentation conveyor belt 5, a heat insulation plate 6, a discharge plate 7, a motor 8, a driving wheel 9, a driven wheel 10, a transmission gear 11, a hot air device 12, a temperature sensor 13 and a controller 14, wherein the frame 1 is divided into a rectangular frame structure, the lifting conveyor belt 2 is positioned on the side surface of the frame 1, the top end of the lifting conveyor belt 2 is positioned on the top surface of the frame 1, the motor 8 is arranged at the top of the frame 1 and close to the lifting conveyor belt 2, the primary fermentation conveyor belt 3 is arranged at the top layer of the frame 1, the secondary fermentation conveyor belt 4 is arranged below the primary fermentation conveyor belt 3 at the middle position of the frame 1, the tertiary fermentation conveyor belt 5 is arranged below the secondary fermentation conveyor belt 4 at the bottom layer of, a transmission gear 11 is respectively arranged at the tail end of the primary fermentation conveying belt 3 and the front end of the secondary fermentation conveying belt 4, the tail end of the secondary fermentation conveying belt 4 and the front end of the tertiary fermentation conveying belt 5, the transmission gear 11 is meshed with the adjacent conveying wheel 9, the transmission wheel 9 at the front end of the primary fermentation conveying belt 3 is connected with the motor 8 through a belt, the transmission wheel 9 at the tail end of the primary fermentation conveying belt 3 is connected with the transmission wheel 9 of the adjacent secondary fermentation conveying belt 4 through a belt, the transmission wheel 9 of the secondary fermentation conveying belt 4 is connected with the transmission wheel 9 of the adjacent tertiary fermentation conveying belt 5 through a belt, a driven wheel 10 is horizontally arranged between the conveying wheels 9 of each layer, the upper layers of the primary fermentation conveying belt 3, the secondary fermentation conveying belt 4 and the tertiary fermentation conveying belt 5 form waves through the driven wheels 10, and a heat insulation board 6 is, Second grade fermentation conveyer belt 4 and tertiary fermentation conveyer belt 5, the end and the stripper 7 of tertiary fermentation conveyer belt 5 are connected, hot air device 12 installs respectively in the bottom of one-level fermentation conveyer belt 3, second grade fermentation conveyer belt 4 and tertiary fermentation conveyer belt 5 and fixes in frame 1, hot air device 12's air outlet up, is equipped with temperature sensor 13 in the hot air device 12, and controller 14 is located the bottom side of frame 1, controller 14 and temperature sensor 13 electric connection.
Preferably, the driven wheel 10 has a toothed surface.
Preferably, the hot air device 12 is an electric heating type warm air blower.
Preferably, the primary fermentation conveying belt 3, the secondary fermentation conveying belt 4, the tertiary fermentation conveying belt 5 and the lifting conveying belt are belt type conveying belts and are provided with transverse guide strips.
The working principle is as follows:
tealeaves gets into one-level fermentation conveyer belt 3 from promoting conveyer belt 2, tealeaves removes along one-level fermentation conveyer belt 3 and lays down the second grade fermentation conveyer belt 4 that falls into the below after by from 10 reason strips on the way, and the tertiary fermentation conveyer belt 5 that falls into the below after the second grade fermentation conveyer belt 4 and unload from the stripper 7 at tertiary fermentation conveyer belt 5 end of tea of the same reason, one-level fermentation conveyer belt 3 is opposite with the traffic direction of second grade fermentation conveyer belt 4, and the traffic direction of second grade fermentation conveyer belt 4 and tertiary fermentation conveyer belt 5 is opposite, and the staff can detect real-time temperature through temperature sensor 13 in hot-air devices 12 to by controller 14 adjustment hot-air devices 12's temperature.
Claims (4)
1. The utility model provides a horizontal multilayer tealeaves fermenting installation which characterized in that includes: the device comprises a rack (1), a lifting conveyor belt (2), a primary fermentation conveyor belt (3), a secondary fermentation conveyor belt (4), a tertiary fermentation conveyor belt (5), an insulation board (6), a stripper plate (7), a motor (8), a driving wheel (9), a driven wheel (10), a transmission gear (11), a hot air device (12), a temperature sensor (13) and a controller (14), wherein the rack (1) is divided into a rectangular frame structure, the lifting conveyor belt (2) is positioned on the side surface of the rack (1), the top end of the lifting conveyor belt (2) is positioned on the top surface of the rack (1), the motor (8) is arranged at the position, close to the lifting conveyor belt (2), of the top of the rack (1), the primary fermentation conveyor belt (3) is arranged at the top layer of the rack (1), the secondary fermentation conveyor belt (4) is arranged below the primary, the three-stage fermentation conveying belt (5) is arranged below the two-stage fermentation conveying belt (4) at the bottom of the rack (1), the first-stage fermentation conveying belt (3), the two-stage fermentation conveying belt (4) and the two-end rack (1) of the three-stage fermentation conveying belt (5) are respectively provided with a driving wheel (9), the transmission gear (11) is respectively arranged at the tail end of the first-stage fermentation conveying belt (3) and the front end of the two-stage fermentation conveying belt (4), the tail end of the two-stage fermentation conveying belt (4) and the front end of the three-stage fermentation conveying belt (5), the transmission gear (11) is meshed and connected with the adjacent driving wheel (9), the driving wheel (9) at the front end of the first-stage fermentation conveying belt (3) is connected with the motor (8) through a belt, the driving wheel (9) at the tail end of the first, the driving wheels (9) of the secondary fermentation conveying belts (4) are connected with the driving wheels (9) of the adjacent tertiary fermentation conveying belts (5) by belts, driven wheels (10) are installed between the driving wheels (9) on each layer in the horizontal direction, the primary fermentation conveying belts (3), the secondary fermentation conveying belts (4) and the upper layers of the tertiary fermentation conveying belts (5) form waves through the driven wheels (10), heat insulation plates (6) are fixed on the rack (1) and wrap the primary fermentation conveying belts (3), the secondary fermentation conveying belts (4) and the tertiary fermentation conveying belts (5) respectively, the tail ends of the tertiary fermentation conveying belts (5) are connected with a discharge plate (7), hot air devices (12) are installed on the primary fermentation conveying belts (3), the secondary fermentation conveying belts (4) and the tertiary fermentation conveying belts (5) respectively, the bottoms of the hot air devices (12) are fixed on the rack (1), and air outlets of, a temperature sensor (13) is arranged in the hot air device (12), the controller (14) is positioned on the bottom side face of the rack (1), and the controller (14) is electrically connected with the temperature sensor (13).
2. The horizontal multi-layered tea fermentation apparatus according to claim 1, wherein: the surface of the driven wheel (10) is in a tooth-shaped structure.
3. The horizontal multi-layered tea fermentation apparatus according to claim 1, wherein: the hot air device (12) is an electric heating type warm air blower or a biomass particle hot air blower.
4. The horizontal multi-layered tea fermentation apparatus according to claim 1, wherein: the first-stage fermentation conveying belt (3), the second-stage fermentation conveying belt (4), the third-stage fermentation conveying belt (5) and the lifting conveying belt are belt type conveying belts and are provided with transverse guide strips.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020096416.9U CN211631627U (en) | 2020-01-16 | 2020-01-16 | Horizontal multilayer tealeaves fermenting installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020096416.9U CN211631627U (en) | 2020-01-16 | 2020-01-16 | Horizontal multilayer tealeaves fermenting installation |
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| Publication Number | Publication Date |
|---|---|
| CN211631627U true CN211631627U (en) | 2020-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020096416.9U Active CN211631627U (en) | 2020-01-16 | 2020-01-16 | Horizontal multilayer tealeaves fermenting installation |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113857069A (en) * | 2021-09-18 | 2021-12-31 | 舒城圣桂食品有限公司 | Intelligent sorting device and method for fiddlehead |
| CN114271351A (en) * | 2021-12-28 | 2022-04-05 | 广东豪爽天然保健食品有限公司 | Clean fermentation equipment is used in production of xi huang tea |
-
2020
- 2020-01-16 CN CN202020096416.9U patent/CN211631627U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113857069A (en) * | 2021-09-18 | 2021-12-31 | 舒城圣桂食品有限公司 | Intelligent sorting device and method for fiddlehead |
| CN114271351A (en) * | 2021-12-28 | 2022-04-05 | 广东豪爽天然保健食品有限公司 | Clean fermentation equipment is used in production of xi huang tea |
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