CN211602227U - Ultralow temperature pipeline surface temperature measuring device adopting pipe hoop structure - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及超低温管道的低温测量技术领域,尤其涉及一种用于-100℃~-273℃超低温管道的管道表面温度测量装置The utility model relates to the technical field of low temperature measurement of ultra-low temperature pipelines, in particular to a pipeline surface temperature measurement device used for ultra-low temperature pipelines of -100°C to -273°C
背景技术Background technique
目前国内按照工作温度对管道进行分类,一般将介质工作温度低于-40℃的管道称为低温管道,对于介质工作温度低于-100℃的管道,称为超低温管道。根据这一定义,常见的超低温管道工作介质主要有:液氢、液氮、液氧和液化天然气(LNG)。At present, the pipelines are classified according to the working temperature in China. Generally, the pipelines with the working temperature of the medium below -40℃ are called low temperature pipelines, and the pipelines with the working temperature of the medium below -100℃ are called ultra-low temperature pipelines. According to this definition, the common working media of ultra-low temperature pipelines mainly include: liquid hydrogen, liquid nitrogen, liquid oxygen and liquefied natural gas (LNG).
由于不锈钢和9%镍钢具有较好的低温性能,在低温工程上得到广泛应用。从材料性能、经济适用性和应用成熟度上考虑,不锈钢在低温工程管道的应用上更加广泛。Because stainless steel and 9% nickel steel have good low temperature properties, they are widely used in low temperature engineering. In terms of material properties, economic applicability and application maturity, stainless steel is more widely used in low-temperature engineering pipelines.
由于超低温工作介质在输送和转移过程中蕴含的危险性,超低温管道的表面温度监测是低温工业设施管网系统运行监测的重要内容。目前常用的超低温测温元件主要有三种:热电偶、二极管和电阻线缆。这三种测温元件在超低温环境下具有不同的测温原理和物理学特性,因此有不同的优缺点和适用范围。Due to the danger of ultra-low temperature working medium in the process of transportation and transfer, the surface temperature monitoring of ultra-low temperature pipelines is an important part of the operation monitoring of the pipeline network system of low-temperature industrial facilities. There are three main types of cryogenic temperature measuring elements commonly used at present: thermocouples, diodes and resistance cables. These three temperature measuring elements have different temperature measuring principles and physical characteristics in the ultra-low temperature environment, so they have different advantages and disadvantages and application scopes.
热电偶测温元件,精度一般,误差相对较小,使用最广。Thermocouple temperature measuring element has general accuracy, relatively small error, and is the most widely used.
二极管测温元件,精度高,误差略大,测温下限很低,使用寿命低于其他两种测温元件。The diode temperature measuring element has high precision, slightly larger error, very low temperature measurement limit, and has a lower service life than the other two temperature measuring elements.
电阻线缆,测温的精度和误差都介于热电偶和二极管元件之间,测温下限比前两者高。电阻线缆通过缠绕在管道外壁进行测量,获得的温度数值是管道在圆周方向上的温度平均值;在超低温管道内部存在气液分离现象和超低温管道在进行预冷操作时,电阻线缆是不适合用于进行温度测量的。For resistance cables, the accuracy and error of temperature measurement are between those of thermocouples and diode elements, and the lower limit of temperature measurement is higher than the former two. The resistance cable is measured by being wound on the outer wall of the pipeline, and the obtained temperature value is the average temperature of the pipeline in the circumferential direction; there is gas-liquid separation inside the ultra-low temperature pipeline and when the ultra-low temperature pipeline is pre-cooled, the resistance cable is not Suitable for temperature measurement.
传统的超低温管道表面温度监测采取如下的方法:在选定的管道上确定测温位置,以一定的倾斜角在在管道外壁开一个坡口,在相应的管道内壁位置焊接一块贝壳状的钢板,以密闭的方式包裹住坡口所在的范围,从而在管道开孔位置的内壁处形成一个与管道内工作介质相互隔离的空腔。在此空腔之内安放测温元件,通过线缆供应5~12V的直流电源,通过信号线将获得的电信号外送。The traditional ultra-low temperature pipeline surface temperature monitoring adopts the following method: determine the temperature measurement position on the selected pipeline, open a groove on the outer wall of the pipeline at a certain inclination angle, and weld a shell-shaped steel plate at the corresponding inner wall position of the pipeline. The range where the groove is located is wrapped in a closed manner, so that a cavity isolated from the working medium in the pipeline is formed at the inner wall of the opening position of the pipeline. A temperature measuring element is placed in this cavity, a 5-12V DC power supply is supplied through a cable, and the obtained electrical signal is sent out through a signal line.
上述超低温管道温度测量方法存在如下不足:The above-mentioned ultra-low temperature pipeline temperature measurement methods have the following shortcomings:
1.由于液氢、液氧和LNG厂站的防火防爆等级较高,不允许在工程现场进行管道的切割和焊接,只能在设备加工厂对管道进行开孔和焊接处理。因此导致管道上的测温点选择受到很大的局限,一旦确定测温点就无法进行调整。1. Due to the high level of fire and explosion protection of liquid hydrogen, liquid oxygen and LNG plants, cutting and welding of pipelines are not allowed on the project site, and only drilling and welding of pipelines can be carried out in the equipment processing plant. Therefore, the selection of temperature measurement points on the pipeline is greatly limited, and once the temperature measurement point is determined, it cannot be adjusted.
2.由于超低温管道的材质不同于普通碳钢,焊接性能相对较差;同样DN直径的管道,超低温管道的壁厚是普通碳钢管道的数倍。因此在对超低温管道进行开孔和焊接时,需要使用专用的特种焊条和特种焊工。在管道内壁进行焊接后,需要进行试漏操作。上述这些过程带来人工成本的明显增加。2. Because the material of the ultra-low temperature pipeline is different from ordinary carbon steel, the welding performance is relatively poor; for the same DN diameter pipeline, the wall thickness of the ultra-low temperature pipeline is several times that of the ordinary carbon steel pipeline. Therefore, when drilling and welding ultra-low temperature pipelines, it is necessary to use special special electrodes and special welders. After welding the inner wall of the pipe, a leak test operation is required. The above-mentioned processes bring about a significant increase in labor costs.
另外,对于存储和输送超低温工作介质的设备和管道,在投产和检修后恢复生产时,需要进行预冷操作。在超低温管道进行预冷操作时,由于预冷工作介质在传输和相变过程中会使管道的上部和下部产生温差,当这一温差达到某一数值时会导致管道发生“香蕉效应”,进而导致不可逆和不可控的弯曲形变,造成严重的经济损失和安全事故。通过监测预冷过程中的超低温管道在不同位置的上、下表面温度,可以对预冷过程进行实时干预来避免“香蕉效应”的发生。通过比对在超低温管道在同一位置的上、下表面温度差,有助于预冷过程的精确控制,在最大程度上降低事故发生概率和经济损失。In addition, for equipment and pipelines that store and transport ultra-low temperature working medium, pre-cooling operation is required when resuming production after commissioning and maintenance. During the pre-cooling operation of the ultra-low temperature pipeline, the temperature difference between the upper part and the lower part of the pipeline will be generated during the transmission and phase change of the pre-cooling working medium. When this temperature difference reaches a certain value, the “banana effect” will occur in the pipeline, and then Lead to irreversible and uncontrollable bending deformation, resulting in serious economic losses and safety accidents. By monitoring the upper and lower surface temperatures of the ultra-low temperature pipeline at different positions during the pre-cooling process, real-time intervention in the pre-cooling process can be performed to avoid the occurrence of the "banana effect". By comparing the temperature difference between the upper and lower surfaces of the ultra-low temperature pipeline at the same position, it is helpful for the precise control of the pre-cooling process and minimizes the probability of accidents and economic losses.
发明内容SUMMARY OF THE INVENTION
本实用新型提供了一种采用管箍结构的超低温管道表面温度测量装置,所述温度测量装置与超低温管道采用可拆卸式连接方式,不需要在超低温管道上进行开孔和焊接操作,并可对预冷用超低温管道上、下表面的温差进行监测,预防“香蕉效应”的出现。The utility model provides an ultra-low temperature pipeline surface temperature measuring device adopting a pipe hoop structure. The temperature measuring device and the ultra-low temperature pipeline adopt a detachable connection mode, which does not require drilling and welding operations on the ultra-low temperature pipeline, and can The precooling is monitored by the temperature difference between the upper and lower surfaces of the ultra-low temperature pipeline to prevent the occurrence of the "banana effect".
为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种采用管箍结构的超低温管道表面温度测量装置,包括管箍、连接螺栓、限位螺栓、测温块及测温元件;所述管箍通过连接螺栓固定在超低温管道的外围,管箍与超低温管道间至少设有一个测温块,测温块与超低温管道接触的一面为弧面,与管箍接触的2个侧面为向超低温管道外侧及中心倾斜的斜面;所述弧面具有与超低温管道的外表面相配合的弧度;测温块上开设空腔用于放置测温元件。An ultra-low temperature pipeline surface temperature measuring device using a pipe hoop structure, comprising a pipe hoop, a connecting bolt, a limit bolt, a temperature measuring block and a temperature measuring element; the pipe hoop is fixed on the periphery of the ultra-low temperature pipeline through the connecting bolt, and the pipe hoop is connected to the outer periphery of the ultra-low temperature pipeline. There is at least one temperature measuring block between the ultra-low temperature pipelines, the side of the temperature measuring block in contact with the ultra-low temperature pipeline is an arc surface, and the two sides in contact with the pipe hoop are inclined surfaces inclined to the outside and center of the ultra-low temperature pipeline; The curvature of the outer surface of the pipe is matched; the temperature measuring block is provided with a cavity for placing the temperature measuring element.
所述管箍为环状管箍,环状管箍的两端分别设连接段,连接段由与测温块上斜面相配合的斜段,以及用于配合连接的直段组成;限位螺栓设于靠近斜段的直段处,连接螺栓设于远离斜段的直段处。The pipe hoop is an annular pipe hoop, and the two ends of the annular pipe hoop are respectively provided with connecting sections, and the connecting sections are composed of inclined sections matched with the upper slope of the temperature measuring block and straight sections used for matching connection; limit bolts Set at the straight section close to the inclined section, and the connecting bolt is set at the straight section away from the inclined section.
所述环状管箍的中部设有折页。The middle part of the annular pipe hoop is provided with a hinge.
所述管箍由2个对称的半环状管箍组成;半环状管箍的两端分别设连接段,连接段由与测温块上斜面相配合的斜段,以及用于配合连接的直段组成;限位螺栓设于靠近斜段的直段处,连接螺栓设于远离斜段的直段处。The pipe hoop is composed of two symmetrical semi-annular pipe hoop; the two ends of the semi-annular pipe hoop are respectively provided with connecting sections, and the connecting sections are composed of inclined sections matched with the upper inclined surface of the temperature measuring block, and a connecting section for matching and connecting. It consists of straight sections; the limit bolts are set at the straight sections close to the inclined sections, and the connecting bolts are set at the straight sections away from the inclined sections.
所述测温元件通过电源线连接直流电源,通过信号线连接温度显示仪表或控制系统。The temperature measuring element is connected to the DC power supply through a power line, and is connected to a temperature display instrument or a control system through a signal line.
所述管箍、连接螺栓、限位螺栓及测温块均采用耐低温合金钢制成。The pipe hoop, connecting bolts, limit bolts and temperature measuring blocks are all made of low temperature resistant alloy steel.
所述超低温管道的顶面和底面分别设1个测温块,2个测温块内的测温元件的信号线分别连接逻辑运算器的信号输入端,逻辑运算器的信号输出端连接报警器或控制系统。The top surface and the bottom surface of the ultra-low temperature pipeline are respectively provided with a temperature measuring block, the signal lines of the temperature measuring elements in the two temperature measuring blocks are respectively connected to the signal input end of the logic operator, and the signal output end of the logic operator is connected to the alarm. or control system.
所述测温块内的空腔在对应超低温管道轴向的一端设开口。The cavity in the temperature measuring block is provided with an opening at one end corresponding to the axial direction of the ultra-low temperature pipeline.
所述测温元件为热电偶或二极管。The temperature measuring element is a thermocouple or a diode.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1)本实用新型所述温度测量装置便于拆卸和移动,可以测量超低温管道沿圆周方向不同位置的表面温度,可以沿着超低温管道的径向进行移动调节,也测量不同管道长度上的表面温度;与常规的同类测量装置相比,从根本上提高了不同工况条件下和对不同工艺要求的适应性。1) The temperature measuring device of the present utility model is easy to disassemble and move, can measure the surface temperature of the ultra-low temperature pipeline at different positions along the circumferential direction, can move and adjust along the radial direction of the ultra-low temperature pipeline, and also measure the surface temperature on different pipeline lengths; Compared with the conventional measuring devices of the same kind, the adaptability to different working conditions and different process requirements is fundamentally improved.
2)本实用新型所述温度测量装置与超低温管道采用可拆卸式连接方式,不需要在超低温管道上进行开孔和焊接操作,并且在制造过程中也基本不需要进行焊接操作,因此从根本上降低了特种焊接的耗材量、工作量以及对焊工的要求;2) The temperature measuring device of the present invention adopts a detachable connection method with the ultra-low temperature pipeline, which does not require opening and welding operations on the ultra-low temperature pipeline, and basically does not require welding operations during the manufacturing process, so fundamentally Reduce the amount of consumables, workload and requirements for welders for special welding;
3)便于更换测温元件,对于预冷用超低温管道采用逻辑运算器对上、下表面的温差进行计算,并根据计算结果在逻辑判断的基础上发送警报信号;3) It is easy to replace the temperature measuring element. For the ultra-low temperature pipeline for pre-cooling, a logic operator is used to calculate the temperature difference between the upper and lower surfaces, and an alarm signal is sent on the basis of logical judgment according to the calculation result;
4)整体结构简单,制造成本低、而且使用安全可靠;尤其适合于大型LNG厂站使用,对于提高超低温管道的温度监控能够发挥关键作用。4) The overall structure is simple, the manufacturing cost is low, and the use is safe and reliable; it is especially suitable for use in large LNG plants and stations, and can play a key role in improving the temperature monitoring of ultra-low temperature pipelines.
附图说明Description of drawings
图1是本实用新型实施例1中超低温管道表面温度测量装置的结构示意图。1 is a schematic structural diagram of a device for measuring the surface temperature of an ultra-low temperature pipeline in
图2是图1的侧视图。FIG. 2 is a side view of FIG. 1 .
图3a是本实用新型实施例1中环状管箍的主视图。Figure 3a is a front view of the annular pipe hoop in
图3b是图3a的侧视图。Figure 3b is a side view of Figure 3a.
图4是本实用新型实施例2中超低温管道表面温度测量装置的结构示意图。4 is a schematic structural diagram of a device for measuring the surface temperature of an ultra-low temperature pipeline in
图5是图4的侧视图。FIG. 5 is a side view of FIG. 4 .
图6a是本实用新型实施例2中半环状管箍的主视图。Fig. 6a is a front view of the semi-annular pipe hoop in the second embodiment of the present invention.
图6b是图6a的侧视图。Figure 6b is a side view of Figure 6a.
图7a是本实用新型所述测温块的主视图。Figure 7a is a front view of the temperature measuring block of the present invention.
图7b是本实用新型所述测温块的俯视图。Figure 7b is a top view of the temperature measuring block of the present invention.
图中:1.管箍 11.环状管箍 12.半环状管箍 2.连接螺栓 3.限位螺栓 4.测温块41.空腔 42.弧面 43.斜面 5.测温元件 6.逻辑运算器 7.超低温管道 8.折页In the figure: 1. Pipe hoop 11. Ring pipe hoop 12.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiments of the present utility model will be further described below in conjunction with the accompanying drawings:
如图1、图2、图4、图5所示,本实用新型所述一种采用管箍结构的超低温管道表面温度测量装置,包括管箍1、连接螺栓2、限位螺栓3、测温块4及测温元件5;所述管箍1通过连接螺栓2固定在超低温管道7的外围,管箍1与超低温管道7间至少设有一个测温块4,测温块4与超低温管道7接触的一面为弧面42,与管箍1接触的2个侧面为向超低温管道7外侧及中心倾斜的斜面43;所述弧面42具有与超低温管道7外表面相配合的弧度;测温块4上开设空腔41用于放置测温元件5。As shown in Figure 1, Figure 2, Figure 4, Figure 5, a device for measuring the surface temperature of an ultra-low temperature pipeline using a pipe hoop structure according to the present invention includes a
如图1、图2、图3a、图3b所示,所述管箍1为环状管箍11,环状管箍11的两端分别设连接段,连接段由与测温块4上斜面43相配合的斜段,以及用于配合连接的直段组成;限位螺栓3设于靠近斜段的直段处,连接螺栓2设于远离斜段的直段处。As shown in Figure 1, Figure 2, Figure 3a, Figure 3b, the
所述环状管箍11的中部设有折页8。A hinge 8 is provided in the middle of the annular pipe hoop 11 .
如图4、图5、图6a、图6b所示,所述管箍1由2个对称的半环状管箍12组成;半环状管箍12的两端分别设连接段,连接段由与测温块4上斜面相配合的斜段,以及用于配合连接的直段组成;限位螺栓3设于靠近斜段的直段处,连接螺栓2设于远离斜段的直段处。As shown in Figure 4, Figure 5, Figure 6a, Figure 6b, the
如图2所示,所述测温元件5通过电源线连接直流电源,通过信号线连接温度显示仪表或控制系统。As shown in FIG. 2 , the temperature measuring element 5 is connected to a DC power supply through a power line, and is connected to a temperature display instrument or a control system through a signal line.
所述管箍1、连接螺栓2、限位螺栓3及测温块4均采用耐低温合金钢制成。The
如图5所示,所述超低温管道7的顶面和底面分别设1个测温块4,2个测温块4内的测温元件5的信号线分别连接逻辑运算器6的信号输入端,逻辑运算器6的信号输出端连接报警器或控制系统。As shown in FIG. 5 , the top surface and the bottom surface of the
如图7a、图7b所示,所述测温块4内的空腔41在对应超低温管道7轴向的一端设开口。As shown in FIGS. 7 a and 7 b , the
所述测温元件5为热电偶或二极管。The temperature measuring element 5 is a thermocouple or a diode.
以下实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。The following examples are implemented on the premise of the technical solutions of the present utility model, and provide detailed implementation manners and specific operation processes, but the protection scope of the present utility model is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.
【实施例1】[Example 1]
本实施例中,采用管箍结构的超低温管道表面温度测量装置,包括由环状管箍11、连接螺栓2和限位螺栓3形成的环状闭锁结构,用于约束测温块4的移动,测温块4设置1个,限位螺栓3迫使测温块4贴合固定在超低温管道7的外表面顶部,连接螺栓2和限位螺栓3共同起连接作用,并提供更多的安全约束,防止环状管箍11在超低温环境下失效造成测温块4的脱落。In the present embodiment, the ultra-low temperature pipeline surface temperature measurement device using the pipe hoop structure includes an annular locking structure formed by an annular pipe hoop 11, a connecting
所述环状管箍11中部设有折页8,方便环状管箍11打开、拆卸和移动。环状管箍11两侧的连接端各开设4个螺栓孔,用于限位螺栓3和连接螺栓2穿过。A hinge 8 is provided in the middle of the annular pipe hoop 11 to facilitate the opening, disassembly and movement of the annular pipe hoop 11 . The connecting ends on both sides of the annular pipe hoop 11 are respectively provided with four bolt holes for the
所述测温块4的内部设有空腔41,应用时将测温元件5安装固定在空腔41内。测温元件5连接有电源线和信号线,用于将获得的温度信号进行外送处理。进一步地,温度信号向外传输可以选用有线或者无线方式,即采用无线方式进行的温度信号传输方式也在本实用新型的保护范围内。The
环状管箍11、连接螺栓2、限位螺栓3和测温块4均选用低温性能较好的合金钢制造。超低温管道表面温度测量装置安装完成后,需要按照超低温管道的保温要求进行相关操作。The annular pipe hoop 11 , the connecting
【实施例2】[Example 2]
本实施例中,超低温管道表面温度测量装置用于对预冷用超低温管道的上、下表面进行测温,所述装置包括由半环形管箍12、连接螺栓2和限位螺栓3形成的环状闭锁结构,用于约束设于超低温管道7上、下表面的2个测温块4的移动,限位螺栓3迫使测温块4贴合固定在超低温管道7的外表面一侧,连接螺栓2和限位螺栓3共同起连接作用,并提供更多的安全约束,防止环状管箍11在超低温环境下失效造成测温块4的脱落。In this embodiment, the ultra-low temperature pipeline surface temperature measuring device is used to measure the temperature of the upper and lower surfaces of the ultra-low temperature pipeline for pre-cooling. The shape locking structure is used to restrain the movement of the two temperature measuring blocks 4 arranged on the upper and lower surfaces of the
半环形管箍12每2个为一组,相对把合在一起,便于打开、拆卸和移动,也方便更换测温块4。半环形管箍12在两端的连接段各开设4个螺栓孔,用于连接螺栓2和限位螺栓3穿过。Each half-annular pipe hoop 12 is a group of two, and the opposite handles are combined together, which is convenient for opening, dismantling and moving, and also convenient for replacing the
所述测温块4的内部设有空腔41,测温时将测温元件5安装固定在空腔41内。测温元件5连接有电源线和信号线,在测温过程中将获得的温度信号发送到逻辑运算器6进行处理。逻辑运算器6接收来自2个测温元件5的温度信号后,计算得出超低温管道上、下表面的温度差,当这一差值大于极限判断值(5~10℃)时发出报警信号。具体的极限判断值与超低温管道7的直径有关,随着超低温管道7直径的增大,这一极限值也相应提高,超低温管道7上、下表面的温度差最大不能超过10℃,否则实施预冷操作的超低温管道将由于“香蕉效应”发生弯曲和损坏。The
所述逻辑运算器6发送报警信号后的报警方式可以采用声光电等不同方式,逻辑运算器6也可以选择有线或者无线方式将报警信号发送到远程控制室。After the
所述半环形管箍12、连接螺栓2、限位螺栓3及测温块4均选用低温性能较好的合金钢制造,超低温管道表面温度测量装置在安装完成后,需要按照超低温管道的保温要求进行相关操作。The semi-annular pipe hoop 12, the connecting
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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CN111289145B (en) * | 2020-03-31 | 2025-06-20 | 中冶焦耐(大连)工程技术有限公司 | A device for measuring the surface temperature of ultra-low temperature pipelines using a pipe clamp structure |
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