CN211590778U

CN211590778U - Full-automatic profile modeling stone line machine

Info

Publication number: CN211590778U
Application number: CN201921530181.3U
Authority: CN
Inventors: 张济永; 钟亮明; 罗柳强; 康正林; 林波; 李志峰
Original assignee: Foshan Hansitong New Material Technology Co ltd
Current assignee: Foshan Hansitong New Material Technology Co ltd
Priority date: 2019-09-12
Filing date: 2019-09-12
Publication date: 2020-09-29
Anticipated expiration: 2029-09-12

Abstract

A full-automatic profiling stone line machine comprises a workbench, a base capable of moving along the X direction, a lifting seat capable of moving up and down relative to the base, a moving seat arranged on the lifting seat and capable of moving along the Y direction, and a cutting knife component arranged on the front side of the moving seat and capable of swinging left and right; the working table is provided with a roller for conveying the stone; a plurality of first telescopic cylinders and pressing blocks which are fixed on piston rods of the first telescopic cylinders and used for pressing the stone are arranged above the rollers; the rear end of the workbench is provided with a first motor for driving the workbench to swing left and right so as to prop against a positioning block at the rear side of the stone; a guide wheel is arranged on a left baffle of the workbench, a second motor is arranged at the front end of the workbench, the second motor is in power connection with a lead screw in threaded connection with a second telescopic cylinder, and the second telescopic cylinder is provided with a push block for pushing the stone to the guide wheel, so that the positioning of the stone is realized, and the automatic cutting of a cutting knife component is facilitated; the roller feeder and the roller discharger are arranged at two ends of the workbench, and whether the stone enters or leaves the workbench is detected through the first photoelectric switch and the second photoelectric switch.

Description

Full-automatic profile modeling stone line machine

Technical Field

The utility model belongs to the technical field of the stone material processing equipment, concretely relates to full-automatic profile modeling stone line machine.

Background

At present, most of cabinet bodies of integral cabinets used at home of people adopt artificial boards such as particle boards and multilayer boards, the artificial boards contain formaldehyde and other components harmful to health, and the artificial boards are easy to damp, go mouldy, deform, damage, breed bacteria and the like in a damp environment of a kitchen, and have limited service life. With the progress of society and the continuous improvement of living standard of people, people are pursuing a cabinet which is easier to clean, waterproof, fireproof, insect-proof, antiseptic and more environment-friendly, namely a cabinet made of ceramic tiles. The ceramic tile has no volatile organic compound, has the advantages of easy cleaning, water resistance, fire resistance and the like, has long service life, and is more and more favored by consumers.

When the cupboard is manufactured, the components, namely the ceramic tiles, need to be subjected to procedures of trimming, edging, drilling and the like. In the production process of the cupboard, a full-automatic profiling stone line machine is used for cutting stone materials such as ceramic tiles and the like. Various full-automatic profiling stone line machines appear in the market, wherein the full-automatic profiling stone line machine sold by eastern European machines limited company in Regan is used as multifunctional stone processing equipment and has the functions of automatic profiling stone line processing, plate cutting, profiling, edge grinding, edge chamfering and the like. However, in the practical application of the fully automatic profiling stone machine, the worker needs to convey the tile stone to the workbench, complete the positioning, and then click the operation panel of the fully automatic profiling stone machine to let the cutting knife component automatically perform the cutting. After the cutting, the worker also needs to move the ceramic tile away and move another ceramic tile to be processed, so that the workload is large, the labor intensity is high, and the efficiency is not high.

It is seen that improvements and enhancements to the prior art are needed.

SUMMERY OF THE UTILITY MODEL

In view of the weak point of above-mentioned prior art, the utility model aims to provide a full-automatic profile modeling stone line machine, the structure is unique, and convenience simple to use not only can steadily fix the stone material so that carry out high-speed high-quality cutting and handle, can automatic feed, ejection of compact moreover, accomplishes automatic cutout work, and reducible human input improves degree of automation greatly.

In order to achieve the purpose, the utility model adopts the following technical proposal:

a full-automatic profiling stone line machine comprises a workbench, a base which is arranged on the left side of the workbench and can move along the X direction, a lifting seat which is horizontally arranged on the base and can move up and down, a moving seat which is arranged on the lifting seat and can move along the Y direction, and a cutting knife component which is arranged on the front side of the moving seat and can swing left and right; the base is provided with a controller, and the workbench is provided with a plurality of rollers arranged along the X direction and a driving mechanism for driving the rollers to rotate; a left baffle and a right baffle are respectively arranged on two sides of the workbench; a plurality of guide wheels which can rotate and are arranged along the X direction and positioned above the roller are fixed on the inner side of the left baffle; a fixing mechanism for pressing the stone is arranged above the workbench and comprises a plurality of first telescopic cylinders arranged along the X direction and a pressing block fixed at the end part of a piston rod of each first telescopic cylinder; the rear end of the workbench is provided with a positioning block and a first motor which is in power connection with the positioning block so as to drive the positioning block to swing left and right; the front side surface of the positioning block is provided with a pressure sensor; the inlet end and the outlet end of the workbench are respectively provided with a roller feeder and a roller discharger; the front side and the rear side of the workbench are respectively provided with a first photoelectric switch and a second photoelectric switch which are connected with the controller; the front end of the workbench is provided with a second motor, and the second motor is in power connection with a screw rod which is in the X direction in the axial direction and is positioned above the right baffle; the screw rod is rotatably arranged on the workbench and is in threaded connection with a second telescopic cylinder; and a push block which is L-shaped and is positioned above the roller is fixed at the end part of the piston rod of the second telescopic cylinder.

In the full-automatic profile modeling stone line machine, roller feeder and roller ejection of compact machine structure are unanimous, all include the brace table of taking the curb plate, rotatable setting at the conveying roller of brace table and order about the rotatory driver part of conveying roller.

In the full-automatic profiling stone line machine, the adjacent conveying rollers are in transmission connection through chains; the driving part is a driving motor, and the driving motor is in power connection with any conveying roller.

In the full-automatic profile modeling stone line machine, the cylinder body of first telescopic cylinder is fixed with the dead lever, the both ends of dead lever are fixed with the mount that is the shape of falling U respectively, the mount is fixed in the top surface of left baffle, right baffle respectively.

In the full-automatic profile modeling stone line machine, the cylinder body of first telescopic cylinder evenly sets up along the length direction of fixed bar.

In the full-automatic profiling stone line machine, the right baffle is provided with a first supporting rod; two ends of the screw rod are respectively and rotatably arranged on the first supporting rod and the fixing frame, and the second motor is connected with the screw rod shaft.

In the full-automatic profiling stone line machine, the right baffle is provided with a second support rod positioned at the rear side of the first support rod; an L-shaped connecting rod is fixed on the top surface of the positioning block, the connecting rod is fixedly connected with a third telescopic cylinder, and a cylinder body of the third telescopic cylinder is fixedly connected with a rotating shaft; the two ends of the rotating shaft are respectively and rotatably arranged on the second supporting rod and the fixing frame, and the first motor is connected with the rotating shaft.

In the full-automatic profile modeling stone line machine, the top fixedly connected with horizontal pole of first bracing piece, second bracing piece, horizontal pole and mount fixed connection.

In the full-automatic profile modeling stone line machine, adjacent the rollers are connected through chain transmission, the driving mechanism is a conveying motor, and the conveying motor is in power connection with any roller.

Has the advantages that:

the utility model provides a full-automatic profile modeling stone line machine, the structure is unique, not only can steadily stabilize fixed stone material so that carry out high-speed high-quality cutting and handle, can automatic feed, the ejection of compact moreover, accomplishes automatic cutout work, and reducible human input improves degree of automation greatly.

Through setting up fixed establishment, utilize first telescopic cylinder to drive the briquetting and exert the effort of pushing down to the stone material, make it steadily fix on the workstation, prevent that the stone material from removing so that cause the cutting effect not good easily at high-speed cutting in-process.

Through setting up locating piece, ejector pad and guide pulley, realize the automatic positioning of ceramic tile on the workstation, the automatic completion cutting of the cutter part of being convenient for.

Set up first photoelectric switch and second photoelectric switch and detect whether the ceramic tile gets into, leaves the workstation, and then control the ceramic tile and go into the workstation in good order.

Drawings

Fig. 1 is a first perspective view of the structure of the full-automatic profiling stone line machine provided by the utility model.

Fig. 2 is a perspective view of the full-automatic profiling stone line machine provided by the utility model.

Fig. 3 is a first structural perspective view of the worktable in the full-automatic profiling stone line machine provided by the utility model.

Fig. 4 is a perspective view of the workbench of the full-automatic profiling stone line machine provided by the utility model.

Detailed Description

The utility model provides a full-automatic profile modeling stone line machine, for making the utility model discloses a purpose, technical scheme and effect are clearer, clear and definite, and it is right that the embodiment is lifted with reference to the attached drawing below the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. The moving direction of the base is the X direction (i.e., the front-back direction or the length direction of the table), and is the same as the length direction of the table, the moving direction of the movable base is the Y direction (i.e., the left-right direction), and the moving direction of the elevating base is the Z direction.

Referring to fig. 1, 2, 3 and 4, the present invention provides a full-automatic profiling stone line machine, which comprises a worktable 2, a base 11 disposed on the left side of the worktable 2 and capable of moving along the X direction, a lifting seat 12 horizontally disposed on the base 11 and capable of moving up and down, a moving seat 13 disposed on the lifting seat 12 and capable of moving along the Y direction, and a cutting knife component 14 disposed on the front side of the moving seat 13 and capable of swinging left and right. Through setting up guide rail and rack, base 11 and guide rail sliding connection to set up the motor on base 11, the motor work drives its gear of being connected with the rack toothing, and the gear revolve, orders about the base and removes along rack, guide rail (also X direction). Similarly, the base 11 can be provided with a guide rail and a rack, the lifting seat is connected with the guide rail in a sliding manner, the lifting seat 12 is provided with a motor, the motor is correspondingly provided with a gear connected with the rack in a meshing manner, and the lifting seat is driven to vertically move through the motor. Similarly, the movable base 13 is provided with a motor, an output shaft of the motor is provided with a gear, the lifting base is provided with a guide rail connected with the movable base in a sliding manner, a rack is correspondingly connected with the gear in a meshing manner, and the motor is started to drive the movable base to move along the guide rail and the rack (namely in the Y direction). The movable base 13 is provided with a rotary cylinder (not shown), the rotary table of which is fixedly connected to a cutter unit 14, the cutter unit 14 can swing left and right under the operation of the rotary cylinder, and the cutter unit 14 is provided with two parallel cutters. The base 11 is provided with a controller with an operation panel. The controller may be a PLC.

As shown in fig. 1, 2, 3, and 4, the worktable 2 is provided with a plurality of rollers 23 arranged along the X direction and a driving mechanism for driving the rollers 23 to rotate; the adjacent rollers 23 are in transmission connection through a chain 28, the driving mechanism is a conveying motor 24, and the conveying motor 24 is in power connection with any one of the rollers 23. In this embodiment, the conveying motor 24 is connected to the roller 23 located at the foremost side of the table 2. The conveyor motor 24 works to drive all the rollers to rotate through the chains, and is used for conveying the ceramic tiles from the front side to the rear side of the workbench.

As shown in fig. 1, 2, 3 and 4, a left baffle 21 and a right baffle 27 are respectively arranged on two sides of the workbench 2; a plurality of guide wheels 22 which are arranged along the X direction and are positioned above the roller 23 are fixed on the inner side of the left baffle plate 21 in a rotatable manner. The guide wheel 22 rotates about its vertical axis, and both ends of the vertical axis are fixed to the inner side surfaces of the left baffle plates 21, respectively. When the ceramic tile contacts with the guide wheel, the ceramic tile can move towards the rear side of the workbench 2 under the conveying action of the roller 23.

As shown in fig. 1, 2, 3 and 4, a fixing mechanism for pressing down the tile stone is disposed above the working table 2, and the fixing mechanism includes a plurality of first telescopic cylinders 61 disposed along the X direction and a pressing block 62 fixed to an end of a piston rod of the first telescopic cylinder 61. When the ceramic tile stone material that treats cutting process finishes fixing a position on workstation 2, through launching first telescopic cylinder 61, let briquetting 62 push down the top surface of ceramic tile, exert the effort, make the ceramic tile can not take place to remove easily when cutting process, and then promote cutting accuracy, improve the machining effect of ceramic tile.

Specifically, as shown in fig. 1, 2, 3, and 4, a fixing rod 51 is fixed to a cylinder body of the first telescopic cylinder 61 by a bolt installation method, fixing frames 52 in an inverted U shape are respectively fixed to two ends of the fixing rod 51, and the fixing frames 52 and the fixing rod 51 may be integrally formed by welding. The bottom end of the fixing frame 52 is fixed on the top surface of the left baffle 21 and the top surface of the right baffle 27 respectively through welding. The cylinders of the first telescopic cylinders 61 are uniformly arranged along the length direction (i.e., the X direction) of the fixing rod 51, and in this embodiment, 5 first telescopic cylinders 61 are provided.

As shown in fig. 1, 2, 3 and 4, a second motor 41 is arranged at the front end of the worktable 2, and a screw rod 42 whose axial direction is consistent with the length direction of the worktable 2 is dynamically connected to the second motor 41; the screw rod 42 is rotatably arranged on the workbench 2 and is in threaded connection with a second telescopic cylinder 43; an L-shaped push block 44 is fixed at the end of the piston rod of the second telescopic cylinder 43.

Specifically, the right baffle 27 is provided with a first support rod 53; two ends of the screw rod 42 are respectively rotatably arranged on the first supporting rod 53 and the fixing frame 52 positioned at the front end of the workbench 2 through bearings, the second motor 41 is fixed on the workbench 2 through a mounting seat, and the second motor 41 is connected with the screw rod 42 through a shaft.

The second motor 41 works to drive the screw rod 42 to rotate, so as to drive the second telescopic cylinder 43 to move back and forth along the X direction, and the second telescopic cylinder 43 can extend and retract a piston rod thereof, so as to adjust the position of the push block 44. When the tile is conveyed into the worktable 2 through the roller 23 and moves to the rear side of the worktable, the second telescopic cylinder 43 works to extend the piston rod thereof, so as to drive the push block 44 to contact with the right side surface of the tile, and to push the tile to the guide wheel 22 by the push block 44, so that the tile contacts with the guide wheel. The second motor 41 starts, drives the lead screw 42 rotatory, orders about the flexible cylinder 43 of second and removes along with ejector pad 44 toward workstation rear side direction in the lump, and when roller 23 carried the ceramic tile stone material, ejector pad and ceramic tile syntropy removed, and the ceramic tile emergence skew when roller 23 carried is avoided to make the left surface of ceramic tile fully contact with the guide pulley under the effect of ejector pad. After completion, the second telescopic cylinder 43 retracts its piston rod, leaning the pusher 44 inside the right baffle 27, to avoid its obstruction to the process of entering the work table by the subsequent tile.

As shown in fig. 1, 2, 3, and 4, a positioning block 75 and a first motor 71 which is connected to the positioning block 75 by power to drive the positioning block 75 to swing left and right are disposed at the rear end of the working table 2; specifically, the right baffle 27 is provided with a second support rod 54 located at the rear side of the first support rod 53; an L-shaped connecting rod 74 is fixed to the top surface of the positioning block 75, the connecting rod 74 is fixedly connected with a third telescopic cylinder 73, and a cylinder body of the third telescopic cylinder 73 is fixedly connected with a rotating shaft 72 through a bolt; two ends of the rotating shaft 72 are rotatably disposed on the second support rod 54 and the fixing frame 52 at the rear end of the working table 2 through bearings, respectively, and the first motor 71 is connected to the rotating shaft 72 through a shaft.

The position of the positioning block 75 is adjusted by the third telescopic cylinder 73 so as to drive the positioning block to contact with the rear side face of the ceramic tile, push the ceramic tile, and automatically position the ceramic tile by matching with the push block and the guide wheel. After the cutting process of the tile is completed, the first motor 71 is started to drive the rotating shaft 72 to rotate, and then drive the third telescopic cylinder 73 to rotate, so that the positioning block 75 swings upward (as shown in fig. 4, the positioning block 75 rotates counterclockwise), and the contact between the positioning block and the tile is released. After the tile leaves the workbench, the positioning block swings in the reverse direction (as shown in fig. 4, the positioning block 75 rotates clockwise) under the driving of the first motor 71, returns to the original position, and continues to position and block subsequent tiles. According to the tiles with different widths, the position of the positioning block is adjusted through the third telescopic cylinder 73, so that the positioning block can be in contact with the rear side face of the tile.

The front side of the positioning block 75 is provided with a pressure sensor for detecting whether the tile is in contact with the front side of the positioning block, and the pressure sensor is connected with the controller. When the ceramic tile is contacted with the detection piece of the pressure sensor arranged on the front side surface of the positioning block, the pressure sensor sends a detection signal to the controller, and the controller controls the first telescopic cylinder to work, so that the pressing block stably presses the ceramic tile. And then the controller immediately controls the cutter component to automatically cut and profile.

As shown in fig. 3, a cross bar 55 is fixedly connected to the top ends of the first support bar 53 and the second support bar 54, and the cross bar 55 is fixedly connected to the fixing frame 52. In this embodiment, the first support bar 53 and the second support bar 54 are welded to the right baffle 27, and the cross bar 55 is welded to the first support bar 53, the second support bar 54, and the fixing frame 52, respectively.

As shown in fig. 1, fig. 2, fig. 3 and fig. 4, the inlet end and the outlet end of the workbench 2 are respectively provided with a roller feeder 8 and a roller discharger 9; the front side and the rear side of the workbench 2 are respectively provided with a first photoelectric switch 25 and a second photoelectric switch 26 which are connected with a controller.

In this embodiment, the first photoelectric switch 25 is fixed to a fixed frame 25 located on the front side of the table 2, with the detection head facing downward, to detect whether or not a tile is transferred from the roller feeder 8 to the table 2. When the tile is detected for the first time, the first photoelectric switch 25 sends a detection signal to the controller, so that the conveying motor 24 works, and the roller 23 conveys the tile; at the same time, the pusher 44 moved to the front side of the table is allowed to start working, and gradually approaches the guide wheel to push the tile to the guide wheel. The set distance between the pusher 44 and the guide wheel 22 is adjusted according to the width of the tile (i.e., the distance at which the two sides of the tile are in contact with the guide wheel and the pusher, respectively). When the first photoelectric switch 25 detects that the tile completely leaves the roller feeder and enters the worktable, a new signal is sent to the controller.

In this embodiment, the second photoelectric switch 26 is fixed to a fixed frame 25 located at the rear side of the worktable 2, with the detection head facing downward, to detect whether or not the tile is transferred from the worktable to the roller discharger 9. After the cutting blade assembly completes the profiling cutting, the locating block 75 swings upward (as shown in fig. 4, the locating block 75 rotates counterclockwise), and the contact between the locating block and the tile is released. Then the conveying motor 24 is started, the roller 23 conveys the ceramic tiles to the roller discharging machine 9, the second photoelectric switch 26 detects that the ceramic tiles move from the workbench to the roller discharging machine, and signals are sent to the controller; when the second photoelectric switch detects that the ceramic tile completely leaves the workbench, a new signal is sent to the controller, and the controller controls each part to perform profile cutting on the next ceramic tile.

Of course, the push block can be a square or cylinder or other shape which will not cause damage to the ceramic tile.

As shown in fig. 1 and 2, the roller feeder 8 and the roller discharger 9 have the same structure. The roller feeder 8 includes a support table 83 having side plates, a plurality of feed rollers 81 rotatably provided on the support table 83 via bearings, and a drive member for driving the feed rollers 81 to rotate. The adjacent conveying rollers 81 are in transmission connection through chains 84; the driving component is a driving motor 82, and the driving motor 82 is in power connection with any one conveying roller 81. In the present embodiment, the drive motor 82 is connected to a feed roller 81 on the front side of the support table 83 in a shaft manner.

The roller discharger 9 includes a support table 93 having a side plate, a conveying roller 91 rotatably provided on the support table 93 through a bearing, and a driving member for driving the conveying roller 91 to rotate. The adjacent conveying rollers 91 are in transmission connection through chains 94; the driving component is a driving motor 92, and the driving motor 92 is in power connection with any one conveying roller 91. In the present embodiment, the drive motor 92 is connected to the conveying roller 91 on the front side of the support table 93 through a shaft.

The controller is electrically connected with the above-mentioned electric equipment and parts (such as a motor, a telescopic cylinder and the like) to control the coordination of the electric equipment and the parts.

To sum up, the utility model provides a full-automatic profile modeling stone line machine, the structure is unique, not only can steadily fix the stone material so that carry out high-speed high-quality cutting and handle, can automatic feed, the ejection of compact moreover, accomplishes automatic cutout work, and reducible human input improves degree of automation greatly.

It should be understood that equivalent alterations and modifications can be made by those skilled in the art according to the technical solution of the present invention and the inventive concept thereof, and all such alterations and modifications should fall within the scope of the appended claims.

Claims

1. A full-automatic profiling stone line machine comprises a workbench, a base which is arranged on the left side of the workbench and can move along the X direction, a lifting seat which is horizontally arranged on the base and can move up and down, a moving seat which is arranged on the lifting seat and can move along the Y direction, and a cutting knife component which is arranged on the front side of the moving seat and can swing left and right; the base is provided with a controller, and the workbench is provided with a plurality of rollers arranged along the X direction and a driving mechanism for driving the rollers to rotate; a left baffle and a right baffle are respectively arranged on two sides of the workbench; a plurality of guide wheels which can rotate and are arranged along the X direction and positioned above the roller are fixed on the inner side of the left baffle; a fixing mechanism for pressing the stone is arranged above the workbench and comprises a plurality of first telescopic cylinders arranged along the X direction and a pressing block fixed at the end part of a piston rod of each first telescopic cylinder; the rear end of the workbench is provided with a positioning block and a first motor which is in power connection with the positioning block so as to drive the positioning block to swing left and right; the front side surface of the positioning block is provided with a pressure sensor; the inlet end and the outlet end of the workbench are respectively provided with a roller feeder and a roller discharger; the front side and the rear side of the workbench are respectively provided with a first photoelectric switch and a second photoelectric switch which are connected with the controller; the front end of the workbench is provided with a second motor, and the second motor is in power connection with a screw rod which is in the X direction in the axial direction and is positioned above the right baffle; the screw rod is rotatably arranged on the workbench and is in threaded connection with a second telescopic cylinder; and a push block which is L-shaped and is positioned above the roller is fixed at the end part of the piston rod of the second telescopic cylinder.

2. The automatic profiling stone wire machine as claimed in claim 1, wherein the roller feeder and the roller discharger are of the same structure and each comprise a support table with side plates, a conveying roller rotatably arranged on the support table and a driving part for driving the conveying roller to rotate.

3. The fully automatic profiling stone line machine as claimed in claim 2, wherein adjacent conveying rollers are in transmission connection through a chain; the driving part is a driving motor, and the driving motor is in power connection with any conveying roller.

4. The full-automatic profiling stone wire machine as claimed in claim 1, wherein a fixed rod is fixed to the cylinder body of the first telescopic cylinder, fixing frames in an inverted U shape are respectively fixed to two ends of the fixed rod, and the fixing frames are respectively fixed to the top surfaces of the left baffle and the right baffle.

5. The fully automatic profiling stone line machine according to claim 4, wherein the cylinder bodies of the first telescopic cylinders are uniformly arranged along the length direction of the fixed rod.

6. The fully automatic profiling stone line machine according to claim 4, wherein the right baffle is provided with a first support rod; two ends of the screw rod are respectively and rotatably arranged on the first supporting rod and the fixing frame, and the second motor is connected with the screw rod shaft.

7. The fully automatic profiling stone line machine as claimed in claim 6, wherein the right baffle is provided with a second support bar located at the rear side of the first support bar; an L-shaped connecting rod is fixed on the top surface of the positioning block, the connecting rod is fixedly connected with a third telescopic cylinder, and a cylinder body of the third telescopic cylinder is fixedly connected with a rotating shaft; the two ends of the rotating shaft are respectively and rotatably arranged on the second supporting rod and the fixing frame, and the first motor is connected with the rotating shaft.

8. The full-automatic profiling stone line machine as claimed in claim 7, wherein a cross bar is fixedly connected to the top ends of the first support bar and the second support bar, and the cross bar is fixedly connected with the fixing frame.

9. The automatic profiling stone line machine as claimed in claim 1, wherein the adjacent rollers are connected through a chain transmission, the driving mechanism is a conveying motor, and the conveying motor is connected with any roller through power.