CN211590595U - Gypsum board forming device - Google Patents
Gypsum board forming device Download PDFInfo
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- CN211590595U CN211590595U CN202020005840.8U CN202020005840U CN211590595U CN 211590595 U CN211590595 U CN 211590595U CN 202020005840 U CN202020005840 U CN 202020005840U CN 211590595 U CN211590595 U CN 211590595U
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Abstract
The embodiment of the utility model discloses a gypsum board forming device, which comprises a forming table, a leveling board positioned right above the forming table and a leveling board lifting device used for driving the leveling board to move up and down, wherein the forming table comprises a forming frame, a horizontal forming board is arranged on the forming frame, thickness adjusting devices are arranged on two sides of the forming board, a horizontal limiting plate is arranged at the top of each thickness adjusting device, the side part of the leveling board is connected with a stop trigger board through a bracket, the stop trigger board is positioned right above the horizontal limiting plate, the lower end surface of the stop trigger board is provided with a pressure sensor, the pressure sensor is connected with the leveling board lifting device, the horizontal limiting plate is connected with the upper end surface of a thickness adjusting cylinder, whether the leveling board is in place can be judged by detecting whether the stop trigger board is in contact with the horizontal limiting plate, the leveling board stops descending after in place, and the accuracy of the thickness of, thereby avoiding the thickness error caused by the stroke of the cylinder in the prior art and improving the product quality.
Description
Technical Field
The embodiment of the utility model provides a relate to gypsum board production technical field, concretely relates to gypsum board forming device.
Background
The board forming system of the gypsum board production line consists of a dry material system, a wet material system, a mixing system, an extrusion forming system and the like, wherein the extrusion forming system is the key of gypsum board production, the extrusion forming system can be divided into 3 parts, namely a forming table, a leveling plate and a wedge-shaped edge chamfer, and the 3 parts determine the thickness, the width and the wedge-shaped edge of a gypsum board.
In the gypsum board forming system, the forming table is the key control point of adjustment gypsum board thickness, and to producing the gypsum board specification 9.5mm thick gypsum board, the forming table requires control thickness range to be 9.0mm 2mm, and to producing the gypsum board specification 12mm thick gypsum board, the forming table requires control thickness range to be 11.0mm 3 mm. The normal production process requirements of the gypsum board sheet material can be influenced by too large or too small thickness.
For the current gypsum board forming table system, a cylinder drives a leveling plate to lift, the overall height of the leveling plate is adjusted by using a speed reduction motor, and then the purpose of adjusting the height of the leveling plate is achieved through all strokes of the cylinder. For the control mode, errors of several millimeters caused by the fact that the stroke of the air cylinder is not in place mostly occur, so that the leveling plate cannot descend, errors exist in the thickness of the gypsum plate, and the production quality of the gypsum plate is influenced.
SUMMERY OF THE UTILITY MODEL
Therefore, the embodiment of the utility model provides a gypsum board forming device to when solving among the prior art because adopt cylinder and gas circuit system to drive, can appear because the cylinder stroke is not in place and several millimeters errors that cause, lead to the gypsum board thickness to have the error, influence the problem of gypsum board production quality.
In order to achieve the above object, the embodiments of the present invention provide the following technical solutions:
a gypsum board forming device comprises a forming table, a leveling plate and a leveling plate lifting device, wherein the leveling plate is positioned right above the forming table, the leveling plate lifting device is used for driving the leveling plate to move up and down, the forming table comprises a forming frame, a horizontal forming plate is arranged on the forming frame, and thickness adjusting devices are arranged on two sides of the forming plate;
the top of the thickness adjusting device is provided with a horizontal limiting plate, the side part of the leveling plate is connected with a stopping trigger plate through a support, the stopping trigger plate is positioned right above the horizontal limiting plate, the lower end surface of the stopping trigger plate is provided with a pressure sensor, and the pressure sensor is connected with the leveling plate lifting device;
the thickness adjusting device comprises a thickness adjusting plate, a thickness adjusting screw is rotatably arranged on the thickness adjusting plate in a penetrating mode, a screw nut seat is arranged on the thickness adjusting screw, the screw nut seat is located above the thickness adjusting plate, the screw nut seat is connected with a thickness adjusting barrel, the thickness adjusting barrel is sleeved outside the thickness adjusting screw, the horizontal limiting plate is connected with the upper end face of the thickness adjusting barrel, meanwhile, the bottom end of the thickness adjusting screw is connected with a thickness adjusting servo motor, and the thickness adjusting servo motor is fixed on the thickness adjusting plate.
As an optimized scheme of the utility model, evener elevating gear includes fixed plate, lift adjustment board and a plurality of lift adjustment sleeve, the lift adjustment sleeve is vertical to be worn to establish on the fixed plate, the lift adjustment board is located under the fixed plate, the lift adjustment axle is worn to be equipped with to the rotatable in the lift adjustment section of thick bamboo, the lower terminal screw thread of lift adjustment axle passes the lift adjustment board.
As an optimized scheme of the utility model, lift adjusting plate below is provided with the lift mounting panel, the lift mounting panel pass through the support with the lift adjusting plate links to each other, the flattening board is installed the lower terminal surface of lift mounting panel.
As a preferred scheme of the utility model, the upper end of lift adjustment shaft is connected with lift servo motor, lift servo motor fixes on the fixed plate.
As an optimized scheme of the utility model, the bottom of lift adjustment axle is provided with the lift adjustment anticreep ring, the lift adjustment anticreep ring is located lift adjustment board with between the lift mounting panel, just the lift adjustment anticreep ring with contactless between the lift mounting panel.
The utility model discloses an embodiment has following advantage:
the utility model discloses a set up and stop triggering board and horizontal limiting plate, whether stop triggering board and horizontal limiting plate's contact through detecting, judge whether the flattening board targets in place, just stop the decline after the flattening board targets in place, guarantee the accuracy nature of gypsum board thickness to avoided the not target in place thickness error that causes of cylinder stroke among the prior art, promoted product quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structure, ratio, size and the like shown in the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention has no technical essential significance, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy and the achievable purpose of the present invention.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a thickness adjusting device in an embodiment of the present invention.
In the figure:
1-a forming table; 2-a screed plate; 3-screed lifting devices; 4-thickness adjusting means;
101-a forming frame; 102-a forming plate; 103-horizontal limiting plate; 104-stop trigger plate; 105-a pressure sensor;
301-a fixed plate; 302-lifting adjusting plate; 303-a lifting adjusting cylinder; 304-a lift adjustment shaft; 305-a lifting mounting plate; 306-a lifting servo motor; 307-lifting adjustment anti-drop ring;
401-thickness adjusting plate; 402-thickness adjusting lead screw; 403-lead screw nut seat; 404-a thickness adjusting cylinder; 405-thickness adjustment servo motor.
Detailed Description
The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 and 2, the utility model provides an embodiment provides a gypsum board forming device, including forming table 1, be located screed 2 directly over forming table 1 and be used for driving screed elevating gear 3 that screed 2 reciprocated, forming table 1 includes shaping frame 101, be provided with horizontally shaping plate 102 on the shaping frame 101, the both sides of shaping plate 102 are provided with thickness adjusting device 4, thickness adjusting device 4's top is provided with horizontal limiting plate 103, there is stop trigger plate 104 the lateral part of screed 2 through leg joint, stop trigger plate 104 and be located horizontal limiting plate 103 directly over, the lower terminal surface that stops trigger plate 104 is provided with pressure sensor 105, pressure sensor 105 links to each other with screed elevating gear 3.
As shown in fig. 2, the thickness adjusting device 4 includes a thickness adjusting plate 401, a thickness adjusting screw 402 rotatably penetrates through the thickness adjusting plate 401, a screw nut seat 403 is disposed on the thickness adjusting screw 402, the screw nut seat 403 is located above the thickness adjusting plate 401, the screw nut seat 403 is connected with a thickness adjusting cylinder 404, the thickness adjusting cylinder 404 is sleeved outside the thickness adjusting screw 402, the horizontal limiting plate 105 is connected with the upper end face of the thickness adjusting cylinder 404, meanwhile, the bottom end of the thickness adjusting screw 402 is connected with a thickness adjusting servo motor 405, and the thickness adjusting servo motor 405 is fixed on the thickness adjusting plate 401.
In the thickness adjusting device 4 of the present embodiment, the thickness adjusting servo motor 405 drives the thickness adjusting screw 402 to move the screw nut base 403 up and down, and further drives the thickness adjusting cylinder 404 and the horizontal position limiting plate 103 to adjust the height of the horizontal position limiting plate 103. When forming the plasterboard, the length of the thickness adjusting device 4 is adjusted according to the thickness of the board to be produced, and the length of the screed 2 is kept the same as the thickness of the board when the screed 2 is lowered to the contact between the horizontal position limiting plate 103 and the stop trigger plate 104, and the distance between the screed 2 and the forming table 1 is equal to the required thickness of the board.
And, the lower end surface of the stop trigger plate 104 is provided with a pressure sensor 105, the pressure sensor 105 is connected to the screed elevating device 3, when the horizontal position limiting plate 103 is in contact with the stop trigger plate 104, the pressure sensor 105 receives pressure indicating that the screed 2 has been lowered to the right position, the pressure sensor 105 transmits the signal to the screed elevating device 3, and the screed elevating device 3 stops operating, so that the screed 2 stops being lowered and is kept at the position.
This embodiment can judge whether screed 2 targets in place through detecting whether to stop triggering plate 104 and horizontal limiting plate 103 contact through above-mentioned setting, just stops to descend after screed 2 targets in place to avoid the thickness error that the cylinder stroke did not target in place caused among the prior art, promoted production accuracy.
Also in this embodiment, the screed lifting device 3 comprises a fixed plate 301, lift adjustment board 302 and a plurality of lift adjustment sleeve 303, lift adjustment sleeve 303 is vertical to be worn to establish on fixed plate 301, lift adjustment board 302 is located fixed plate 301 under, lift adjustment barrel 303 is interior to rotate to wear to be equipped with lift adjustment axle 304, the lower extreme screw thread of lift adjustment axle 304 passes lift adjustment board 302, lift adjustment board 302 below is provided with lift mounting panel 305, lift mounting panel 305 passes through the support and links to each other with lift adjustment board 302, screed 2 is installed at the lower terminal surface of lift mounting panel 305, the upper end of lift adjustment axle 304 is connected with lift servo motor 306, lift servo motor 306 is fixed on fixed plate 301, the bottom of lift adjustment axle 304 is provided with lift adjustment anticreep ring 307, lift adjustment anticreep ring 307 is located between lift adjustment board 302 and the lift mounting panel 305, and contactless between lift adjustment anticreep ring 307 and the lift mounting panel 305.
In the screed lifting device 3 according to the present embodiment, the lifting servo motor 306 drives the lifting adjustment shaft 304 to rotate, and the lifting adjustment plate 302 is lifted and lowered by using the screw connection relationship between the lifting adjustment shaft 304 and the lifting adjustment plate 302, and further drives the lifting mounting plate 305 and the screed 2 to move up and down, thereby realizing the lifting drive of the whole screed 2.
Therefore, the leveling plate lifting device 3 of the embodiment adopts a closed-loop control adjusting mechanism of a servo system, so that the lifting adjusting precision of the leveling plate 2 is improved, the thickness adjustment of the produced plate is effectively controlled, the thickness adjusting precision of the plate is greatly improved, and an operator can smoothly master the real-time thickness of the plate in the gypsum board production.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (5)
1. The gypsum board forming device is characterized by comprising a forming table (1), a leveling plate (2) located right above the forming table (1) and a leveling plate lifting device (3) used for driving the leveling plate (2) to move up and down, wherein the forming table (1) comprises a forming frame (101), a horizontal forming plate (102) is arranged on the forming frame (101), and thickness adjusting devices (4) are arranged on two sides of the forming plate (102);
a horizontal limiting plate (103) is arranged at the top of the thickness adjusting device (4), a stopping trigger plate (104) is connected to the side of the leveling plate (2) through a support, the stopping trigger plate (104) is positioned right above the horizontal limiting plate (103), a pressure sensor (105) is arranged on the lower end surface of the stopping trigger plate (104), and the pressure sensor (105) is connected with the leveling plate lifting device (3);
thickness adjusting device (4) include thickness adjusting plate (401), thickness adjusting lead screw (402) rotationally wears to be equipped with on thickness adjusting plate (401), be provided with lead screw nut seat (403) on thickness adjusting lead screw (402), lead screw nut seat (403) are located the top of thickness adjusting plate (401), lead screw nut seat (403) are connected with thickness adjusting barrel (404), thickness adjusting barrel (404) cover is established the outside of thickness adjusting lead screw (402), horizontal limiting plate (103) with the up end of thickness adjusting barrel (404) links to each other, simultaneously the bottom of thickness adjusting lead screw (402) is connected with thickness adjusting servo motor (405), thickness adjusting servo motor (405) are fixed on thickness adjusting plate (401).
2. A gypsum board forming device according to claim 1, wherein the leveling board lifting device (3) comprises a fixed board (301), a lifting adjusting board (302) and a plurality of lifting adjusting sleeves (303), the lifting adjusting sleeves (303) are vertically arranged on the fixed board (301), the lifting adjusting board (302) is arranged under the fixed board (301), a lifting adjusting shaft (304) is rotatably arranged in the lifting adjusting sleeves (303), and the lower end thread of the lifting adjusting shaft (304) passes through the lifting adjusting board (302).
3. A gypsum board forming apparatus according to claim 2, wherein a lifting mounting plate (305) is provided below the lifting adjusting plate (302), the lifting mounting plate (305) is connected to the lifting adjusting plate (302) by a bracket, and the leveling plate (2) is mounted on a lower end surface of the lifting mounting plate (305).
4. A gypsum board forming apparatus according to claim 3, wherein a lifting servo motor (306) is connected to the upper end of the lifting adjusting shaft (304), and the lifting servo motor (306) is fixed on the fixing plate (301).
5. A gypsum board forming apparatus according to claim 4, wherein the bottom end of the lifting adjusting shaft (304) is provided with a lifting adjusting anti-drop ring (307), the lifting adjusting anti-drop ring (307) is located between the lifting adjusting plate (302) and the lifting mounting plate (305), and there is no contact between the lifting adjusting anti-drop ring (307) and the lifting mounting plate (305).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020005840.8U CN211590595U (en) | 2020-01-03 | 2020-01-03 | Gypsum board forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020005840.8U CN211590595U (en) | 2020-01-03 | 2020-01-03 | Gypsum board forming device |
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| CN211590595U true CN211590595U (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020005840.8U Active CN211590595U (en) | 2020-01-03 | 2020-01-03 | Gypsum board forming device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113580329A (en) * | 2021-08-11 | 2021-11-02 | 李卫强 | Hot briquetting device of green building materials partition plate production |
| WO2022227545A1 (en) * | 2021-04-28 | 2022-11-03 | 中建材创新科技研究院有限公司 | Board thickness adjusting and shaping integrated system for gypsum building material production line |
| CN117990037A (en) * | 2024-04-07 | 2024-05-07 | 枣庄市永益新材料科技股份有限公司 | Mesh belt type quartz stone plate area calculating device |
-
2020
- 2020-01-03 CN CN202020005840.8U patent/CN211590595U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022227545A1 (en) * | 2021-04-28 | 2022-11-03 | 中建材创新科技研究院有限公司 | Board thickness adjusting and shaping integrated system for gypsum building material production line |
| CN113580329A (en) * | 2021-08-11 | 2021-11-02 | 李卫强 | Hot briquetting device of green building materials partition plate production |
| CN117990037A (en) * | 2024-04-07 | 2024-05-07 | 枣庄市永益新材料科技股份有限公司 | Mesh belt type quartz stone plate area calculating device |
| CN117990037B (en) * | 2024-04-07 | 2024-06-07 | 枣庄市永益新材料科技股份有限公司 | Mesh belt type quartz stone plate area calculating device |
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