CN211589212U - Processing equipment for metal integrated plate construction site - Google Patents
Processing equipment for metal integrated plate construction site Download PDFInfo
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- CN211589212U CN211589212U CN201921511787.2U CN201921511787U CN211589212U CN 211589212 U CN211589212 U CN 211589212U CN 201921511787 U CN201921511787 U CN 201921511787U CN 211589212 U CN211589212 U CN 211589212U
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Abstract
A processing device for a metal integrated plate construction site comprises a cotton removing machine, a cutting machine and a groove pressing and flanging machine, wherein the cotton removing machine is used for removing a heat insulation layer at a position, needing flanging, of a metal integrated plate; remove the cotton machine including removing cotton machine frame, remove on the cotton machine frame horizontal fixed mounting have a conveyer belt that is used for the conveying of metal intergral template, remove cotton machine shelf location and remove cotton mechanism and be convenient for remove the first slide rail that cotton mechanism removed, remove cotton mechanism through first slider slidable mounting on first slide rail, remove cotton mechanism and include that fixed mounting removes cotton board on first slider, remove to install on the cotton board remove cotton saw sword and be used for the drive to remove cotton saw sword pivoted and remove the cotton motor. The equipment has the advantages of reasonable design and high processing efficiency, ensures the quality of the composite metal integrated plate, reduces the material loss and construction application problems caused by dimensional deviation, and greatly improves the productivity of the metal integrated plate.
Description
Technical Field
The utility model relates to an outer wall heat preservation technical field, especially a metal intergral template is processing equipment for job site.
Background
The metal integrated plate, namely the metal heat-insulation decoration integrated plate, is one of the external wall heat-insulation decoration integrated plates, and also comprises a decorative surface layer and a heat-insulation plate. The production facility of present metal intergral template is heavy equipment, can't adapt to the demand of building site transportation loading and unloading and processing, can only cut the hem in the mill and punch a hole processing, and concrete process is: firstly, cutting and punching and folding a metal panel according to the field lofting size in a factory, then cutting a heat-insulating plate according to the size of a plate, then coating a composite adhesive on a metal back layer in a manual blade coating mode, and then manually compounding the metal panel and the heat-insulating plate.
This causes the following problems to be solved:
1. the processes of cutting and processing the metal panel, insulating, cutting, compounding and the like are all purely manual, mechanical automatic production cannot be realized, batch production cannot be realized, and the productivity is low;
2. due to the full manual operation of cutting, flanging, punching and heat preservation compounding, the standardized production cannot be realized, the cold pressing cannot be carried out on the composite glue in the curing process, and the product quality is difficult to guarantee;
3. in the process of manually compounding the heat-insulating material, only manual glue scraping is performed, and then the heat-insulating plate is cut for compounding, so that the glue coating thickness cannot be uniform, air exists in a compound layer, and air expansion easily causes metal surface layers and heat-insulating delamination when the temperature changes, thereby causing potential safety hazards of product application;
4. the construction process of the metal integrated plate is a pasting and anchoring mode for construction, and the machining size, the on-site wall body size, the construction size and the like cannot avoid the deviation, so that a large number of metal integrated plates cannot be applied on site, and a large amount of materials are wasted;
5. the packaging of small plates after factory processing also increases the packaging cost and transportation cost, and also causes the increase of finished product loss during transportation.
Disclosure of Invention
The utility model aims to solve the technical problem that to prior art not enough, provide a reasonable in design, machining efficiency is high, can realize the processing equipment for metal intergral template job site of the on-the-spot preparation of metal intergral template.
The technical problem to be solved by the utility model is realized through the following technical scheme. The utility model relates to a processing device for a metal integrated plate construction site, which comprises a cotton removing machine, a cutting machine and a groove pressing and folding machine, wherein the cotton removing machine is used for removing a heat preservation layer at the position of a metal integrated plate needing folding, the cutting machine is used for cutting, punching and grooving the metal integrated plate, and the groove pressing and folding machine is used for folding the metal integrated plate;
the cotton removing machine comprises a cotton removing machine frame, a conveying belt used for conveying a metal integrated plate is transversely and fixedly installed on the cotton removing machine frame, a cotton removing mechanism and a first sliding rail convenient for the cotton removing mechanism to move are installed on the cotton removing machine frame, the cotton removing mechanism is slidably installed on the first sliding rail through a first sliding block, the cotton removing mechanism comprises a cotton removing plate fixedly installed on the first sliding block, and a cotton removing saw blade and a cotton removing motor used for driving the cotton removing saw blade to rotate are installed on the cotton removing plate;
the grooving and flanging machine comprises a flanging machine frame, a positioning platform for positioning the metal integrated plate is transversely and fixedly mounted on the flanging machine frame, a creasing mechanism and a second slide rail convenient for the creasing mechanism to move are mounted on the flanging machine frame above the positioning platform, the creasing mechanism is slidably mounted on the second slide rail through a second slide block, the creasing mechanism comprises a creasing plate fixedly mounted on the second slide block, and a creasing press knife and a creasing motor for driving the creasing press knife to rotate are mounted on the creasing plate; and the edge folding mechanism is also arranged on the edge folding machine frame at the side of the indentation mechanism and comprises an edge folding plate hinged at the end part of the positioning platform and a power mechanism for driving the edge folding plate to rotate.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above metal intergral template for the job site processing equipment, the location grip block that is used for advancing line location to metal intergral template is all installed to the both sides of conveyer belt, and still fixed mounting has the guide bar on the location grip block, the conveyer belt both sides remove in the cotton frame still fixed mounting have with guide bar complex guide holder.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above metal intergral template for the job site processing equipment, the bottom of positioning platform is fixed mounting still is used for the electromagnetic chuck fixed to metal intergral template location.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above metal intergral template is processing equipment for job site, power unit includes 2 drive pneumatic cylinders, and 2 drive pneumatic cylinders all articulate in the hem frame, and the tailpiece of the piston rod of 2 drive pneumatic cylinders all articulates with the bottom of hem board.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above metal body plate is processing equipment for job site, remove cotton motor and be provided with 2, every removes to install 2 on the cotton motor and removes the cotton saw sword, removes fixed mounting on the output of cotton motor and removes cotton gear, 2 remove cotton saw sword respectively fixed mounting in the both sides that remove cotton gear.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above metal body plate is processing equipment for job site, the top of collared board still be provided with metal body plate tip complex collared groove.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above metal intergral template for the job site processing equipment, the equal fixed mounting in bottom that removes cotton machine frame and hem frame has the truckle of being convenient for to remove.
The utility model discloses the technical problem that will solve can also further realize through following technical scheme, to above metal body plate is processing equipment for job site, except that still installing exhaust mechanism on the cotton machine frame, exhaust mechanism includes the exhaust column of fixed mounting on the cotton machine frame that removes, is provided with a plurality of suction openings on the exhaust column, and the exhaust column is external to have the suction box, and fixed mounting has the filter screen in the suction box, and it has the air exhauster still to fix on the suction box.
Compared with the prior art, the utility model discloses compound together the metal panel of 1220 x 2440 mm's standard size and the heated board material of the same size through the rubber coating equipment rubber coating in the mill, make into the metal intergral template of standard size 1220 x 2440mm through cold press 10 tons of pressure cold pressing recombination 4 hours again, be convenient for follow-up direct packing transportation to the building site; the utility model discloses an every heavy about 3 tons of field processing equipment is within, transports the job site, can realize constructing the insulation board at present field rejection hem position, carries out laser cutting and fluting again and punches a hole, and the hem through accomplishing metal decking at last is convenient for process according to actual conditions, has realized the on-the-spot preparation of metal intergral template. The equipment has the advantages of reasonable design and high processing efficiency, ensures the quality of the composite metal integrated plate, reduces the material loss and construction application problems caused by dimensional deviation, and greatly improves the productivity of the metal integrated plate.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a structural plan view of the cotton remover of the present invention;
fig. 3 is a schematic structural view of the first slide rail of the present invention;
FIG. 4 is a schematic view of the installation structure of the cotton removing saw blade of the present invention;
FIG. 5 is a schematic structural view of the air draft mechanism of the present invention;
FIG. 6 is a top view of the groove-pressing and edge-folding machine of the present invention;
fig. 7 is a schematic structural view of a second slide rail according to the present invention;
fig. 8 is a schematic structural view of the indentation pressing knife of the present invention;
fig. 9 is a schematic structural view of the folding mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the present invention are combined to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 9, a processing device for a metal integrated plate construction site comprises a cotton remover for removing a heat insulation layer at a position where a metal integrated plate needs to be flanged, a cutting machine 2 for cutting, punching and grooving the metal integrated plate, and a groove pressing and flanging machine for flanging the metal integrated plate;
the cotton removing machine comprises a cotton removing machine frame 1, a conveying belt 4 used for conveying a metal integrated plate is transversely and fixedly mounted on the cotton removing machine frame 1, a cotton removing mechanism and a first sliding rail 18 convenient for the cotton removing mechanism to move are mounted on the cotton removing machine frame 1, the cotton removing mechanism is slidably mounted on the first sliding rail 18 through a first sliding block 17, the cotton removing mechanism comprises a cotton removing plate 5 fixedly mounted on the first sliding block 17, and a cotton removing saw knife 7 and a cotton removing motor 6 used for driving the cotton removing saw knife 7 to rotate are mounted on the cotton removing plate 5; a first driving motor 16 is fixedly arranged on the cotton removing plate 5, a first rack 19 matched with the first driving motor 16 is fixedly arranged on the cotton removing machine frame 1 at the position of the first slide rail 18, and a first gear meshed with the first rack 19 is fixedly arranged at the output end of the first driving motor 16, so that the first driving motor 16 can drive the first slide block 17 to move along the first slide rail 18; the number of the first slide rails 18 is 2, and each first slide rail 18 is provided with 2 first slide blocks 17; the cotton removing saw knives 7 are provided with 2 pieces which are disc-shaped, the cotton removing gear 20 is fixedly installed on the output end of the cotton removing motor 6, the 2 pieces of cotton removing saw knives 7 are respectively and fixedly installed on two sides of the cotton removing gear 20, the distance between the 2 pieces of cotton removing saw knives 7 is 30mm, so that the heat insulation material with the width of 30mm can be removed, the metal panel with the width of 30mm is exposed, the exposed metal panel can be conveniently and uniformly cut into two halves by the subsequent cutting machine 2, and the edge folding of 15mm can be carried out;
the grooving and flanging machine comprises a flanging frame 3, a positioning platform 10 for positioning a metal integrated plate is transversely and fixedly mounted on the flanging frame 3, an indentation mechanism and a second slide rail 27 convenient for the indentation mechanism to move are mounted on the flanging frame 3 above the positioning platform 10, the indentation mechanism is slidably mounted on the second slide rail 27 through a second slide block 26, the indentation mechanism comprises an indentation plate 28 fixedly mounted on the second slide block 26, and an indentation pressing knife 12 and an indentation motor 11 for driving the indentation pressing knife 12 to rotate are mounted on the indentation plate 28; and the flanging mechanism is also arranged on the flanging machine frame 3 at the side of the creasing mechanism and comprises a flanging plate 23 hinged at the end part of the positioning platform 10 and a power mechanism 13 for driving the flanging plate 23 to rotate. A second driving motor 24 is further fixedly mounted on the creasing plate 28, a second rack matched with the second driving motor 24 is further fixedly mounted on the creasing frame 3 at the second slide rail 27, and a second gear meshed with the second rack is fixedly mounted at the output end of the second driving motor 24, so that the second driving motor 24 can drive the second slider 26 to move along the second slide rail 27; the number of the second slide rails 27 is 2, and each second slide rail 27 is provided with 2 second slide blocks 26; the indentation pressing knife 12 is disc-shaped and is fixedly arranged at the output end of the indentation motor 11, the indentation motor 11 drives the indentation pressing knife to indentation the metal integrated plate, the thickness of the indentation pressing knife 12 is 2mm, and therefore the gap between the folded edge and the heat insulation plate is smaller than 2 mm; hem board 23 is the rectangle form, and one end is articulated with location platform 10, and the bottom of the other end is articulated with power unit 13's output, and power unit 13 of being convenient for carries out the jacking to hem board 23 from the below for hem board 23 turns over along location platform 10 upwards to turn over and carries out the hem to metal intergral template.
The locating clamping plates 8 used for locating the metal integrated plate are installed on the two sides of the conveying belt 4, the guide rods 14 are fixedly installed on the locating clamping plates 8, and guide seats matched with the guide rods 14 are fixedly installed on the cotton removing machine frames 1 on the two sides of the conveying belt 4. The number of the positioning and clamping plates 8 is 2, the positioning and clamping plates are rectangular and are respectively installed on two sides of the conveying belt 4, 3 guide rods 14 are fixedly connected to each positioning and clamping plate 8, guide holes matched with the guide rods 14 in an inserting mode are formed in the guide seats, and linear bearings matched with the guide rods 14 are further fixedly installed in the guide holes; a clamping hydraulic cylinder for driving the positioning clamping plates 8 to approach each other to clamp and fix the metal integrated plate is fixedly arranged on the cotton removing machine frame 1, and the piston rod end of the clamping hydraulic cylinder is fixedly connected with the guide rod 14; the number of the clamping hydraulic cylinders is 2, the clamping hydraulic cylinders are respectively arranged on two sides of the cotton removing machine frame 1 and are used for respectively driving the positioning clamping plates 8 on two sides of the conveying belt 4.
And an electromagnetic chuck for positioning and fixing the metal integrated plate is fixedly arranged at the bottom of the positioning platform 10. The number of the electromagnetic chucks is 4, and the 4 electromagnetic chucks are distributed at the bottom of the positioning platform 10 in a rectangular shape, so that the metal integrated plate can be quickly fixed conveniently, and the metal integrated plate is prevented from shaking in the edge folding process; the electromagnetic chuck adopts the electromagnetic chuck in the prior art, is an electromagnetic principle, and through making the internal coil circular telegram produce magnetic force, through the magnetic conduction panel, will contact the work piece on panel surface and tightly hold, through the coil outage, the demagnetization is realized to the magnetic force disappearance, takes off the principle of work piece and a lathe annex product of production.
The power mechanism 13 comprises 2 driving hydraulic cylinders, the 2 driving hydraulic cylinders are hinged to the flanging frame 3, and the piston rod ends of the 2 driving hydraulic cylinders are hinged to the bottom of the flanging plate 23. The driving hydraulic cylinder is arranged in an inclined mode, and the flanging plate 23 is lifted upwards when the metal plate moves conveniently, so that the flanging plate 23 is turned upwards by 90 degrees along the positioning platform 10, and the metal integrated plate is flanged.
Remove cotton motor 6 and be provided with 2, every removes to install 2 on the cotton motor 6 and removes cotton saw sword 7, removes on the output of cotton motor 6 fixed mounting and removes cotton gear 20, 2 pieces remove cotton saw sword 7 respectively fixed mounting in the both sides that remove cotton gear 20. When removing the cotton, 2 remove cotton motor 6 and drive in proper order and remove cotton saw 7 and remove the cotton, remove the cotton position and carry out 2 times and remove the cotton, guarantee to remove cotton effect.
The top of hem board 23 still is provided with metal intergral template tip complex hem groove 29, and the setting of hem groove 29 is convenient for the location of the metal intergral template position that needs the hem, guarantees the more accurate of hem, and the hem size of normal metal intergral template is 15mm, therefore the width of hem groove 29 is 15 mm.
The bottom of the cotton removing machine frame 1 and the bottom of the flanging machine frame 3 are fixedly provided with casters 9 convenient to move, so that the cotton removing machine cargo grooving flanging machine can be conveniently moved according to the requirement subsequently.
Remove and still install exhaust mechanism on cotton machine frame 1, exhaust mechanism includes that fixed mounting removes the exhaust column 15 on cotton machine frame 1, be provided with a plurality of suction openings on the exhaust column 15, exhaust column 15 is external to have suction box 22, fixed mounting has filter screen 21 in the suction box 22, still fixed mounting has the air exhauster on the suction box 22, the air exhauster carries out the convulsions to suction box 22, carry out the convulsions to the piece that produces when removing the cotton through exhaust column 15, avoid the piece to diffuse in the air, along with wind-force, the piece of production can be inhaled suction box 22, under filter screen 21's isolation, persist in suction box 22, be convenient for follow-up centralized processing.
The cutting machine 2 is a laser cutting machine 2 in the prior art, the laser cutting machine 2 focuses laser emitted from a laser into a laser beam with high power density through an optical path system, the laser beam irradiates the surface of a workpiece to enable the workpiece to reach a melting point or a boiling point, and simultaneously, high-pressure gas coaxial with the laser beam blows away molten or gasified metal. The laser cutting processing is to replace the traditional mechanical knife with invisible light beams, and has the characteristics of high precision, quick cutting and the like.
(1) Compounding the metal panel and the heat insulation board to obtain a metal integrated board;
(2) the cotton removing machine removes cotton from the metal integrated plate, the cotton removing motor drives the cotton removing saw to rotate, and meanwhile the cotton removing saw moves along the first sliding rail to remove the heat insulation plate at the position, needing to be folded, of the metal integrated plate;
(3) cutting, slotting and punching the position of the metal integrated plate after the heat insulation plate is removed by a cutting machine;
(4) the indent flanging machine carries out the hem to the position that metal intergral template needs the hem, on placing the hem board with the tip that metal intergral template needs the hem earlier, rethread location platform fixes metal intergral template, then indentation motor drive indentation pressing tool rotates, indentation pressing tool removes along the second slide rail simultaneously, carries out the indentation to the position that metal intergral template needs the hem, actuating mechanism drive hem board turns over 90 upwards after that, the tip that needs the hem to metal intergral template is bent, accomplishes the hem.
The specific compounding process of the metal integrated plate in the step (1) is as follows: firstly, gluing the metal panel and the heat insulation board by glue rolling equipment, then compounding the metal panel and the heat insulation board together, and finally cold-pressing and compounding for 4 hours by using a cold press with 10 tons of pressure, wherein the glue rolling equipment and the cold press both adopt equipment in the prior art.
The utility model discloses beneficial effect that technical scheme brought:
1. the production efficiency is improved, the productivity is improved, and the production cost is reduced;
2. the composite force of the metal panel and the heat insulation board is improved, and the product quality is improved;
3. a large amount of material loss and manual loss caused by size deviation are effectively avoided, and loss cost and construction cost are reduced;
4. the packaging and transportation cost is reduced.
Claims (8)
1. The utility model provides a metal intergral template is processing equipment for job site which characterized in that: the equipment comprises a cotton removing machine, a cutting machine and a groove pressing and folding machine, wherein the cotton removing machine is used for removing the heat-insulating layer at the position, needing folding, of a metal integrated plate, the cutting machine is used for cutting, punching and grooving the metal integrated plate, and the groove pressing and folding machine is used for folding the metal integrated plate;
the cotton removing machine comprises a cotton removing machine frame, a conveying belt used for conveying a metal integrated plate is transversely and fixedly installed on the cotton removing machine frame, a cotton removing mechanism and a first sliding rail convenient for the cotton removing mechanism to move are installed on the cotton removing machine frame, the cotton removing mechanism is slidably installed on the first sliding rail through a first sliding block, the cotton removing mechanism comprises a cotton removing plate fixedly installed on the first sliding block, and a cotton removing saw blade and a cotton removing motor used for driving the cotton removing saw blade to rotate are installed on the cotton removing plate;
the grooving and flanging machine comprises a flanging machine frame, a positioning platform for positioning the metal integrated plate is transversely and fixedly mounted on the flanging machine frame, a creasing mechanism and a second slide rail convenient for the creasing mechanism to move are mounted on the flanging machine frame above the positioning platform, the creasing mechanism is slidably mounted on the second slide rail through a second slide block, the creasing mechanism comprises a creasing plate fixedly mounted on the second slide block, and a creasing press knife and a creasing motor for driving the creasing press knife to rotate are mounted on the creasing plate; and the edge folding mechanism is also arranged on the edge folding machine frame at the side of the indentation mechanism and comprises an edge folding plate hinged at the end part of the positioning platform and a power mechanism for driving the edge folding plate to rotate.
2. The processing equipment for a metal integrated plate construction site according to claim 1, wherein: the locating clamping plates used for locating the metal integrated plate are installed on the two sides of the conveying belt, guide rods are fixedly installed on the locating clamping plates, and guide seats matched with the guide rods are fixedly installed on the cotton removing machine frames on the two sides of the conveying belt.
3. The processing equipment for a metal integrated plate construction site according to claim 1, wherein: and the bottom of the positioning platform is also fixedly provided with an electromagnetic chuck for positioning and fixing the metal integrated plate.
4. The processing equipment for a metal integrated plate construction site according to claim 1, wherein: the power mechanism comprises 2 driving hydraulic cylinders, the 2 driving hydraulic cylinders are hinged to the flanging frame, and the piston rod ends of the 2 driving hydraulic cylinders are hinged to the bottom of the flanging plate.
5. The processing equipment for a metal integrated plate construction site according to claim 1, wherein: remove the cotton motor and be provided with 2, every removes and installs 2 on the cotton motor and removes cotton saw sword, removes the output of cotton motor and goes up fixed mounting and remove cotton gear, 2 remove cotton saw sword respectively fixed mounting in the both sides of removing cotton gear.
6. The processing equipment for a metal integrated plate construction site according to claim 1, wherein: the top of the flanging plate is also provided with a flanging groove matched with the end part of the metal integrated plate.
7. The processing equipment for a metal integrated plate construction site according to claim 1, wherein: and the bottom parts of the cotton removing machine frame and the flanging machine frame are fixedly provided with casters convenient to move.
8. The processing equipment for a metal integrated plate construction site according to claim 1, wherein: remove and still install exhaust mechanism in the cotton frame, exhaust mechanism includes the exhaust column of fixed mounting on removing the cotton frame, is provided with a plurality of suction openings on the exhaust column, and the exhaust column is external to have the suction box, and fixed mounting has the filter screen in the suction box, and last still fixed mounting of suction box has the air exhauster.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921511787.2U CN211589212U (en) | 2019-09-11 | 2019-09-11 | Processing equipment for metal integrated plate construction site |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921511787.2U CN211589212U (en) | 2019-09-11 | 2019-09-11 | Processing equipment for metal integrated plate construction site |
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| Publication Number | Publication Date |
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| CN211589212U true CN211589212U (en) | 2020-09-29 |
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| CN201921511787.2U Active CN211589212U (en) | 2019-09-11 | 2019-09-11 | Processing equipment for metal integrated plate construction site |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509073A (en) * | 2019-09-11 | 2019-11-29 | 江苏建院欧野科技有限公司 | A kind of metal integrated board construction site process equipment and processing method |
| CN110509073B (en) * | 2019-09-11 | 2024-05-10 | 江苏建院欧野科技有限公司 | Machining equipment and machining method for metal integrated plate construction site |
-
2019
- 2019-09-11 CN CN201921511787.2U patent/CN211589212U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509073A (en) * | 2019-09-11 | 2019-11-29 | 江苏建院欧野科技有限公司 | A kind of metal integrated board construction site process equipment and processing method |
| CN110509073B (en) * | 2019-09-11 | 2024-05-10 | 江苏建院欧野科技有限公司 | Machining equipment and machining method for metal integrated plate construction site |
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