CN211587756U - High-efficient ultrasonic cleaning device with diffusion field washing tank - Google Patents

High-efficient ultrasonic cleaning device with diffusion field washing tank Download PDF

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Publication number
CN211587756U
CN211587756U CN201922060326.4U CN201922060326U CN211587756U CN 211587756 U CN211587756 U CN 211587756U CN 201922060326 U CN201922060326 U CN 201922060326U CN 211587756 U CN211587756 U CN 211587756U
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CN
China
Prior art keywords
tank
cleaning
cleaning tank
washing tank
ultrasonic
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Expired - Fee Related
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CN201922060326.4U
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Chinese (zh)
Inventor
王岩
耿帅
董颖怀
程子政
叶慧飞
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Tianjin University of Science and Technology
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Tianjin University of Science and Technology
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Priority to CN201922060326.4U priority Critical patent/CN211587756U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a high-efficient ultrasonic cleaning device with diffusion field washing tank relates to ultrasonic cleaning technical field. The cleaning tank is arranged in the shell, each bottom corner of the cleaning tank is cut into a triangle, and each vertex of the triangle is the midpoint of the side where the triangle is located; the energy converter is arranged at the bottom and the side of the cleaning tank and on the bottom corner triangle of the cleaning tank; a water outlet is arranged at one side of the cleaning tank; be equipped with in the washing tank and place the frame, place the frame and link to each other with the electric putter of the inside symmetry setting of casing, can freely go up and down, place the frame and fill and be equipped with the active carbon. The utility model discloses effectively solved sound field distribution inhomogeneous in the washing tank and caused the relatively poor problem of cleaning performance, made the inslot sound field trend even to eliminated the standing wave scene and reached the washing purpose.

Description

High-efficient ultrasonic cleaning device with diffusion field washing tank
Technical Field
The utility model relates to a cleaning machine technical field especially relates to a high-efficient ultrasonic cleaning device.
Background
The principle of the ultrasonic cleaning machine is that an ultrasonic generator sends out a high-frequency oscillation signal, an electromagnetic signal is converted into a mechanical oscillation signal through a transducer and transmitted into a liquid medium, when ultrasonic waves are transmitted in the liquid, if energy reaches a certain value, a certain area of the liquid can form a local negative pressure area, a large number of cavitation bubbles or air bubbles with small volume are generated, and the cavitation bubbles or the air bubbles filled with steam are activated under the action of the ultrasonic waves and grow, increase and shrink rapidly until the cavitation bubbles are broken. When the air bubbles are closed, shock waves can be generated, and the shock waves can spread the energy of a sound field and rapidly collapse. The service life of the cavitation bubbles is about 0.1 mu s, and the cavitation bubbles can release huge energy when rapidly collapsing, so that extreme physical conditions such as high temperature (hot spot) of more than 500K of luminescence, high pressure of more than 107Pa, shock wave, jet flow and the like are presented in a tiny space where cavitation occurs, when the energy instantly generates hundreds of high temperature and thousands of atmospheric pressure, the strong pressure destroys insoluble objects to disperse the insoluble objects in liquid, and the aim of cleaning parts is fulfilled.
In various applications of high-power ultrasonic liquid treatment, the intensity and the distribution of a sound field are very important parameters, the larger the non-sound intensity is, the better the cleaning effect is, the stronger the non-sound intensity is, a large amount of bubbles can be generated, a shield is formed on the surface of a sound source, sound is not easy to radiate to the whole liquid space, so that the cleaning of a place far away from the sound source is weakened, and meanwhile, the acoustic parameters influencing the ultrasonic cleaning effect also have frequency. The ultrasonic cleaning tank is in a flat-bottom rectangular shape, a standing wave field is easily formed in cleaning liquid, researchers replace a constant frequency mode through a frequency modulation mode, and the sound field distribution is changed through designing a slant-bottom cleaning tank. However, the liquid level height needs to be adjusted by the frequency modulation method, and the inclined bottom type cleaning tank is not beneficial to the installation of the tank bottom.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a high-efficient ultrasonic cleaning device, simple structure, convenient operation and furthest's the homogeneity that improves the energy field in the washing tank for the cleaning performance reaches the best. The electric push rod is connected and is placed the frame, can change the vertical height of work piece in the washing liquid by ration to find more accurately and wash the optimum position, simultaneously, through being equipped with electric push rod, be convenient for after wasing, to placing the relative washing tank lifting of frame, take out again after the work piece stews a period, reduce the remaining liquid on workpiece surface, be convenient for take out the material, keep the cleanness of washing liquid, be favorable to the environmental protection.
In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides an ultrasonic cleaning device, includes casing, washing tank, transducer and places the frame, the washing tank sets up in the casing, the transducer is installed in washing tank bottom and left and right sides face, it can dismantle with the electric putter of the inside symmetry setting of casing and link to each other to place the frame, can freely go up and down, places the frame and fills and be equipped with the active carbon.
Furthermore, the ultrasonic transducers are sandwich piezoelectric transducers, and the transducers are connected in parallel.
Furthermore, the ultrasonic transducers are arranged on the bottom surface, the four triangular surfaces at the bottom and the left and right side surfaces of the cleaning tank.
Furthermore, four bottom corners of the cleaning tank are cut into a triangle, and each vertex of the triangle is the midpoint of the side where the triangle is located.
Furthermore, a drain hole is arranged on one side surface of the cleaning tank and is connected with a drain pipe.
Furthermore, the placing frame is connected with electric push rods symmetrically arranged in the shell and can freely lift, and the placing frame is filled with activated carbon.
To sum up, the utility model discloses following beneficial effect has:
1. ultrasonic transducers are arranged at the bottom and the side of the cleaning tank, so that ultrasonic waves are uniformly radiated in each area of the cleaning tank, and the cleaning effect is better.
2. Four corners at the bottom of the cleaning tank are cut into a triangle, so that the distribution of a sound field is improved, the sound field tends to be uniform, the standing wave phenomenon is eliminated, and a diffusion field cleaning tank is formed to achieve the cleaning effect.
3. The electric push rod is connected with the placing frame, the vertical height of the workpiece in the cleaning liquid can be quantitatively changed, and the optimal cleaning position can be accurately found by observing the cleaning effect of different liquid levels.
4. The electric push rod is arranged, so that the workpiece is lifted together with the relative cleaning tank of the placing frame after being cleaned, and the workpiece is taken out after being placed in the placing frame for standing for a period of time, so that the liquid on the surface of the workpiece is fully volatilized, the material is convenient to take out, the cleaning liquid is kept clean, and the environment friendliness is facilitated.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of an ultrasonic cleaning apparatus of the present invention.
Fig. 2 is a front view of the internal structure of the casing of the ultrasonic cleaning apparatus of the present invention.
Fig. 3 is a top view of the housing of the ultrasonic cleaning apparatus of the present invention.
Reference numerals: 1. a housing; 2. a cleaning tank; 3. placing the frame; 4. a transducer; 5. a connecting rod; 6. an electric push rod; 7. a drain hole; 8. a heat dissipation window; 9. a heat dissipation fan; 10. a sound insulating layer; 11. a rubber pad; 12. and (7) a supporting block.
Detailed Description
In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
As shown in fig. 1, the utility model discloses a concrete structure includes casing 1, be equipped with a washing tank 2 in casing 1, the washing liquid has been held in the washing tank, be equipped with electric putter 6 between casing 1 and the washing tank 2, electric putter 6 bottom is confined on casing 1 and washing tank 2 between supporting shoe 12, frame 3 is placed in connecting through connecting rod 5 connection in 6 upper ends of electric putter, place frame 3 and arrange in washing tank 2, there is a drain hole 7 washing tank 2 bottom, there is the filter screen in the inslot drill way, drain hole 7 connection drain pipe is outside casing 1, transducer 4 is installed at washing tank bottom and lateral wall.
The cleaning member is placed on a placing frame in the cleaning tank 2, and the transducer 4 radiates ultrasonic waves into the cleaning tank 2, so that tens of thousands of micro bubbles are generated in the cleaning liquid. When the sound pressure reaches a certain value, the bubbles rapidly increase and then suddenly close, and shock waves are generated when the bubbles close, so that impurities on the cleaning piece are removed.
Furthermore, the ultrasonic transducers 4 are uniformly distributed on the left side, the right side and the bottom of the cleaning tank 2, and the ultrasonic transducers 4 are distributed on each side, so that ultrasonic waves are uniformly radiated in each area in the cleaning tank 2, and the cleaning effect is better.
In this embodiment, through electric putter 6, be convenient for after wasing, to placing frame 3 for 2 liftings in washing tank, remove again after washing a period of standing and take, reduce the remaining washing liquid in surface, the material of being convenient for to take keeps the cleanness of cleaning solution, also is favorable to the environmental protection.
Wherein, the side wall and the bottom of the machine shell 1 are provided with heat dissipation windows 8, and heat dissipation fans 9 are connected in the heat dissipation windows 8.
Furthermore, sound insulation layer 10 is arranged around casing 1, and sound insulation layer 10 has the effect of effectively absorbing the ultrasonic wave, reduces the noise that the ultrasonic wave produced, is favorable to the environmental protection.
Preferably, the sound insulation layer 10 is made of glass wool, and the glass wool has a good sound absorption effect.
As shown in the figure, rubber pads 11 are symmetrically adhered to the bottom of the machine shell 1, so that the friction force between the machine shell and the supporting bottom surface is increased conveniently, and the stability is improved.
The utility model provides an ultrasonic cleaning device, include casing 1, washing tank 2, place frame 3, transducer 4, connecting rod 5, electric putter 6, wash port 7, heat dissipation window 8, heat dissipation fan 9, puigging 10, rubber pad 11, supporting shoe 12. In the utility model, a new cleaning tank 2 is designed, it has improved the distribution of ultrasonic field in cleaning tank 2, make the sound field trend even, thereby it reaches the washing purpose to eliminate the standing wave phenomenon, this is because the sound wave is radiating to solution to one side, just so lead to the sound ray to "scurry" everywhere in liquid, and change its direction of travel constantly, the result causes the propagation of sound to be in "disorderly and do not have chapter" state completely, can think from the statistics angle that sound passes through the probability of any position all the same, and the direction of passing through is also the same of probability separately, because the phase that each sound ray meets in same position is invisible, thereby make the homogeneity of the average energy density distribution of inslot sound field, thereby make the very big and minimum difference of acoustic pressure in the innumerable standing wave disappear almost, formed even sound field. The belt cleaning device during operation, 1 inside symmetry of casing is equipped with electric putter 6, connecting rod 5 is connected on 6 tops of electric putter, connecting rod 5 can be dismantled with placing frame 3 and be connected, the power device of 6 works of drive electric putter is the motor, electric putter can be according to the relevant parameter selection of the cleaning machine of design suitable model, after the washing is accomplished, start electric putter 6, the work piece is together lifted to being higher than the washing liquid top of 2 inside washing tanks with placing frame 3, a period of time stews, make workpiece surface's washing liquid drop inside washing tank 2, be favorable to the environmental protection, then the work piece of taking, operating personnel's palm or other clamp get the device can not cause the pollution to the washing liquid, be convenient for recycle.
The principles and embodiments of the present invention have been explained herein using specific examples, which are presented only to assist in understanding the methods and their core concepts. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the above technical features can be combined in a proper manner; the application of these modifications, variations or combinations, or the application of the concepts and solutions of the present invention in other contexts without modification, is not intended to be considered as a limitation of the present invention.

Claims (8)

1. The utility model provides a high-efficient ultrasonic cleaning device with diffusion field washing tank, a serial communication port, including casing and washing tank, the washing tank is installed in the casing, and the washing tank bottom is equipped with the transducer to the side about and, and the inside frame of placing that is equipped with of washing tank, washing tank one side are equipped with the outlet, the lateral surface is equipped with the supporting shoe about the washing tank, electric putter is equipped with on the supporting shoe, the electric putter upper end even has the connecting rod, the electric putter who places the frame and the inside symmetry of casing and set up passes through the connecting rod and links to each other, can freely go up and down.
2. The ultrasonic cleaning apparatus of claim 1, wherein the cleaning tank is made of stainless steel, and the apex of the triangle cut at the bottom of the cleaning tank is the midpoint of the corresponding side.
3. The ultrasonic cleaning apparatus with a diffusion field cleaning tank as claimed in claim 2, wherein a drain port is provided at a side of the cleaning tank, and the drain port is connected to a drain pipe.
4. The ultrasonic cleaning device with the diffusion field cleaning tank as claimed in claim 1, wherein a sound insulation layer is disposed between the cleaning tank and the casing, and the sound insulation layer is made of glass wool.
5. The ultrasonic cleaning apparatus with a diffusion field cleaning tank as claimed in claim 1, wherein the ultrasonic transducer is sandwiched and mounted on the four triangular faces of the bottom, left and right side walls and bottom of the de-cleaning tank.
6. The ultrasonic cleaning apparatus with the diffusion field cleaning tank as claimed in claim 5, wherein the ultrasonic transducer and the cleaning tank are bonded by argon arc welding and special glue.
7. The ultrasonic cleaning apparatus with the cleaning tank of claim 1, wherein the lower part and the left and right sides of the housing are provided with heat dissipating windows, and the heat dissipating windows are internally connected with heat dissipating fans.
8. The ultrasonic cleaning apparatus with a diffusion field cleaning tank as claimed in claim 1, wherein 4 rubber pads are symmetrically disposed on the bottom of the housing.
CN201922060326.4U 2019-11-26 2019-11-26 High-efficient ultrasonic cleaning device with diffusion field washing tank Expired - Fee Related CN211587756U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922060326.4U CN211587756U (en) 2019-11-26 2019-11-26 High-efficient ultrasonic cleaning device with diffusion field washing tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922060326.4U CN211587756U (en) 2019-11-26 2019-11-26 High-efficient ultrasonic cleaning device with diffusion field washing tank

Publications (1)

Publication Number Publication Date
CN211587756U true CN211587756U (en) 2020-09-29

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CN201922060326.4U Expired - Fee Related CN211587756U (en) 2019-11-26 2019-11-26 High-efficient ultrasonic cleaning device with diffusion field washing tank

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110813906A (en) * 2019-11-26 2020-02-21 天津科技大学 High-efficient ultrasonic cleaning device with diffusion field washing tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110813906A (en) * 2019-11-26 2020-02-21 天津科技大学 High-efficient ultrasonic cleaning device with diffusion field washing tank

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Granted publication date: 20200929