CN211576120U

CN211576120U - Pipe pile mould surface detection device

Info

Publication number: CN211576120U
Application number: CN202020650303.9U
Authority: CN
Inventors: 王小秋
Original assignee: Huizhou Haiheng Building Materials Machinery Co ltd
Current assignee: Huizhou Haiheng Building Materials Machinery Co ltd
Priority date: 2020-04-26
Filing date: 2020-04-26
Publication date: 2020-09-25
Anticipated expiration: 2030-04-26

Abstract

The utility model discloses a pipe pile mould surface detection device, which relates to the field of pipe pile moulds, a support frame and a moving seat arranged on a sliding groove in a sliding way are arranged on a base, the lower end of the support frame is connected with the moving seat through a connecting plate, a fixed seat is fixedly connected on the moving seat, the two ends of the fixed seat are respectively detachably connected with a side end plate, the included angle between the side end plate and the upper surface of the base is 45 degrees, two side end plates are both fixedly provided with a support device, the fixed seat is provided with an arc plate, the arc plate is provided with a roughness detection mechanism and a lighting device, the support frame is provided with a support beam, one end of the support beam is rotatably provided with a cleaning wheel, the support beam is provided with a first motor connected with the cleaning wheel in a transmission way, the two support devices are, the surface of the tubular pile die is monitored through a roughness detection mechanism on the arc-shaped plate.

Description

Pipe pile mould surface detection device

Technical Field

The utility model relates to a tubular pile mould field especially relates to a tubular pile mould surface detection device.

Background

The prestressed concrete tubular pile can be divided into a post-tensioning prestressed tubular pile and a pre-tensioning prestressed tubular pile. A pretensioned prestressing pipe pile is a hollow cylinder body slender concrete prefabricated component of a pipe pile mould surface detection device manufactured by using a pretensioned prestressing process and a centrifugal forming method, mainly comprising a cylindrical pile body, an end plate, a steel ferrule and the like. In the production process of tubular pile mould, the surface of tubular pile mould has certain quality requirement, if the mould surface is crude, probably make the part of processing unqualified, need carry out roughness's detection to it usually, traditional detection mode detects for handheld roughness detector, can not fix a position the roughness detector during artifical the detection and lead to producing measuring error.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a tubular pile mould surface detection device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme: a pipe pile die surface detection device comprises a base, a chute arranged on the surface of the base and two working tables provided with chuck clamps, wherein one working table is arranged on the chute in a sliding way, the other working table is fixedly arranged on the base, the base is provided with a support frame and a moving seat which is arranged on the chute in a sliding way, the lower end of the support frame is connected with the moving seat through a connecting plate, the movable seat is fixedly connected with a fixed seat, two ends of the fixed seat are respectively detachably connected with a side end plate, the included angle between the side end plates and the upper surface of the base is 45 degrees, the two side end plates are both fixedly provided with a supporting device, the fixed seat is provided with an arc-shaped plate, the arc-shaped plate is provided with a roughness detection mechanism and a lighting device, the cleaning device is characterized in that the supporting frame is provided with a supporting beam, one end of the supporting beam is rotatably provided with a cleaning wheel, and the supporting beam is provided with a first motor in transmission connection with the cleaning wheel. Support tubular pile mould both sides through two strutting arrangement during the test tubular pile mould, rocking of reducible steel pipe, through roughness detection mechanism monitoring tubular pile mould surface on the arc.

Further, roughness detection mechanism includes first CCD camera and second CCD camera, first CCD camera and second CCD camera set up in lighting device's both sides. And observing the surface roughness of the tubular pile die through the first CCD camera and the second CCD camera, and feeding back the surface condition of the tubular pile die at any time.

Further, roughness detection mechanism still includes the distance sensor who sets up in the fixing base side, distance sensor. The distance between the tubular pile die and the base is judged through the distance sensor, and the clamping operation of the tubular pile die is assisted.

Further, the lighting device comprises an arc-shaped substrate and a lamp bead array arranged on the arc-shaped substrate. The lamp bead array arranged on the arc-shaped substrate provides illumination light.

Furthermore, the supporting device comprises a mounting seat, inclined supporting rods, a supporting part and a limiting cover plate, the limiting cover plate is fixedly arranged at the lower end of the mounting seat, a containing through hole is formed in the upper end of the mounting seat, the inclined supporting rods are sleeved in the containing through hole, the supporting part is arranged at the upper end of each inclined supporting rod, and the axes of the two inclined supporting rods are intersected. The abutting part is in contact with the tubular pile die, the limiting cover plate and the containing through hole are matched to form a groove for installing the inclined supporting rod, and the tubular pile die is supported by the two inclined supporting rods which are inclined and form an included angle.

Furthermore, the abutting part comprises an abutting block and a supporting wheel, and the supporting wheel is rotatably arranged on the abutting block. The outer wall of the tubular pile mould can be supported by the supporting wheels when the tubular pile mould rotates.

Further, strutting arrangement still includes the buffering subassembly, the buffering subassembly is including setting up buffer spring on spacing apron and running through the guide bar of spacing apron, guide bar and slope support pole fixed connection, the guide bar sets up with the slope support pole is coaxial, the cover is equipped with buffer spring on the guide bar. When the supporting part is subjected to downward impact force, the buffer spring is compressed, and most of vibration force is effectively removed.

Further, be equipped with slider and adjusting screw in the support frame, the slider is connected with a supporting beam, slider both sides and support frame sliding fit, heighten screw and slider screw-thread fit, and the adjusting screw upper end is connected with driving motor. The height of the sliding block is adjusted by rotating the adjusting screw rod, so that the supporting beam moves up and down.

Furthermore, a guide plate in sliding fit with the side face of the support frame is detachably arranged on the base. Through the laminating of deflector and support frame side, guarantee that the support frame removes along spout extending direction.

Furthermore, a positioning groove is formed in one end of the lower surface of the moving seat, and a guide rail in sliding fit with the positioning groove is arranged on the base. The movable seat is prevented from being reversely mounted through the matching of the guide rail and the positioning groove on the movable seat.

The utility model discloses a theory of operation does: the pipeline is hoisted to a specific position by a crane so that the U-shaped chuck clamps the pipeline

The utility model has the advantages that: support tubular pile mould both sides through two strutting arrangement during the test tubular pile mould, rocking of reducible steel pipe, through roughness detection mechanism monitoring tubular pile mould surface on the arc.

Drawings

The figures further illustrate the invention, but the embodiments in the figures do not constitute any limitation of the invention.

Fig. 1 is a schematic structural view of a pipe pile mold surface detection device according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a pipe pile mold surface detection device according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a supporting device according to an embodiment of the present invention.

The labels in the figure are: the cleaning device comprises a base 1, a sliding groove 101, a workbench 13, a chuck clamp 14, a supporting frame 2, a supporting beam 3, a first motor 31, a cleaning wheel 4, a connecting plate 5, a moving seat 6, a fixed seat 7, a side end plate 8, a mounting seat 91, a limiting cover 92, an inclined supporting rod 93, a butting part 94, a buffer component 95, an arc-shaped plate 10, a lighting device 11 and a roughness detection mechanism 12.

Detailed Description

The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings. It is to be understood that the description of the embodiments herein is for purposes of illustration and explanation only and is not intended to limit the invention.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.

In the present invention, unless otherwise specified, the terms of orientation such as "up, down, left, and right" used generally refer to up, down, left, and right as shown in fig. 1. "inner and outer" refer to the inner and outer portions of a particular contour. "distal and proximal" refer to distal and proximal relative to a component.

As shown in fig. 1-3, an embodiment of the present invention provides a device for detecting the surface of a tubular pile mold, which comprises a base 1, a chute 101 disposed on the surface of the base 1, and two work tables 13 having chuck clamps 14, wherein one work table 13 is slidably disposed on the chute 101, the other work table 13 is fixedly disposed on the base 1, the base 1 is provided with a support frame 2 and a movable seat 6 slidably disposed on the chute 101, the lower end of the support frame 2 is connected with the movable seat 6 through a connecting plate 5, the movable seat 6 is fixedly connected with a fixed seat 7, two ends of the fixed seat 7 are respectively detachably connected with a side end plate 8, an included angle between the side end plate 8 and the upper surface of the base 1 is 45 degrees, two side end plates 8 are both fixedly provided with a supporting device, the fixed seat 7 is provided with an arc plate 10, the arc plate 10 is provided with a roughness detecting mechanism 12 and an illuminating, the supporting frame 2 is provided with a supporting beam 3, one end of the supporting beam 3 is rotatably provided with a cleaning wheel 4, and the supporting beam 3 is provided with a first motor 31 in transmission connection with the cleaning wheel 4. When the tubular pile die is tested, the two sides of the tubular pile die are supported through the two supporting devices, so that the shaking of the steel pipe can be reduced, and the surface of the tubular pile die is monitored through the roughness detection mechanism 12 on the arc-shaped plate 10.

The roughness detection mechanism 12 includes a first CCD camera and a second CCD camera, which are disposed on both sides of the illumination device 11. And observing the surface roughness of the tubular pile die through the first CCD camera and the second CCD camera, and feeding back the surface condition of the tubular pile die at any time.

The roughness detection mechanism 12 further comprises a distance sensor and a distance sensor arranged on the side surface of the fixed seat 7. Whether the tubular pile mould is hoisted in place or not is judged through the distance sensor, the distance between the tubular pile mould and the base 1 is detected, and the clamping operation of the tubular pile mould is assisted.

The lighting device 11 comprises an arc-shaped substrate and a lamp bead array arranged on the arc-shaped substrate. The lamp bead array arranged on the arc-shaped substrate provides illumination light.

The supporting device comprises a mounting seat 91, inclined supporting rods 93, a supporting part 94 and a limiting cover 92 plate, wherein the limiting cover 92 plate is fixedly arranged at the lower end of the mounting seat 91, an accommodating through hole is formed in the upper end of the mounting seat 91, the inclined supporting rods 93 are sleeved in the accommodating through holes, the supporting part 94 is arranged at the upper end of each inclined supporting rod 93, and the axes of the two inclined supporting rods 93 are intersected. The abutting part 94 is in contact with the tubular pile die, the limiting cover 92 plate and the accommodating through hole are matched to form a groove for installing the inclined supporting rod 93, and the tubular pile die is supported by the two inclined supporting rods 93 which are inclined and form an included angle.

The supporting portion 94 includes a supporting block and a supporting wheel, and the supporting wheel is rotatably disposed on the supporting block. The outer wall of the tubular pile mould can be supported by the supporting wheels when the tubular pile mould rotates.

The supporting device further comprises a buffering assembly 95, the buffering assembly 95 comprises a buffering spring arranged on a plate of the limiting cover 92 and a guide rod penetrating through the plate of the limiting cover 92, the guide rod is fixedly connected with the inclined supporting rod 93, the guide rod and the inclined supporting rod 93 are coaxially arranged, and the buffering spring is sleeved on the guide rod. When the abutting part 94 is subjected to downward impact force, the buffer spring is compressed, and most of the vibration force is effectively removed.

Be equipped with slider and adjusting screw in the support frame 2, the slider is connected with a supporting beam 3, slider both sides and 2 sliding fit of support frame, heighten screw and slider screw-thread fit, and the adjusting screw upper end is connected with driving motor. The height of the sliding block is adjusted by rotating the adjusting screw rod, so that the supporting beam 3 moves up and down.

The base 1 is detachably provided with a guide plate in sliding fit with the side surface of the support frame 2. Through deflector and the laminating of support frame 2 side, guarantee that support frame 2 removes along spout 101 extending direction.

The lower surface one end of the movable seat 6 is provided with a positioning groove, and the base 1 is provided with a guide rail in sliding fit with the positioning groove. The movable seat 6 is prevented from being reversely arranged through the matching of the guide rail and the positioning groove on the movable seat 6.

The utility model discloses a theory of operation does: hang the pipeline to certain specific position through going to hang, whether hoist and mount through distance sensor detection tubular pile mould and target in place, so that carry the tubular pile mould through chuck anchor clamps 14 on two workstations 13, start driving motor, through the height of driving motor drive adjusting screw rotation control slider, make supporting beam 3 follow the slider and reciprocate, be convenient for make 4 waiting of cleaning wheel on the supporting beam 3 treat the region clean to the pipe pile mould, open the lamp pearl array of installing on the arc base plate, provide illuminating light through the lamp pearl array, observe the roughness of the lower of tubular pile mould through first CCD camera and second CCD camera, pile at any time feeds back to tubular pile mould surface condition.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. The utility model provides a tubular pile mould surface detection device which characterized in that: including the base, set up in the spout on base surface and two workstations that are equipped with chuck anchor clamps, a workstation slides and sets up on the spout, and another workstation is fixed to be set up on the base, be equipped with the support frame on the base and slide and set up the removal seat on the spout, the support frame lower extreme passes through the connecting plate with removing the seat and connect, it is connected with the fixing base to remove fixedly connected with on the seat, the fixing base both ends detachable respectively are connected with the side end plate, the contained angle of side end plate and base upper surface is 45 degrees, two all fixed strutting arrangement that is equipped with on the side end plate, be equipped with the arc on the fixing base, be equipped with roughness measurement mechanism and lighting device on the arc, be equipped with a supporting beam on the support frame, the rotatable cleaning wheel that is equipped with of supporting beam.

2. The surface detection device for the tubular pile die according to claim 1, characterized in that: the roughness detection mechanism comprises a first CCD camera and a second CCD camera, and the first CCD camera and the second CCD camera are arranged on two sides of the lighting device.

3. The surface detection device for the tubular pile die as claimed in claim 2, wherein: the roughness detection mechanism also comprises a distance sensor arranged on the side surface of the fixed seat.

4. The surface detection device for the tubular pile die as claimed in claim 3, wherein: the lighting device comprises an arc-shaped substrate and a lamp bead array arranged on the arc-shaped substrate.

5. The surface detection device for the tubular pile die as claimed in claim 4, wherein: the supporting device comprises a mounting seat, inclined supporting rods, abutting portions and a limiting cover plate, the limiting cover plate is fixedly arranged at the lower end of the mounting seat, a containing through hole is formed in the upper end of the mounting seat, the inclined supporting rods are sleeved in the containing through holes, the abutting portions are arranged at the upper ends of the inclined supporting rods, and the axes of the two inclined supporting rods are intersected.

6. The surface detection device for the tubular pile die of claim 5, wherein: the supporting part comprises a supporting block and a supporting wheel, and the supporting wheel is rotatably arranged on the supporting block.

7. The surface detection device for the tubular pile die of claim 6, wherein: the supporting device further comprises a buffering assembly, the buffering assembly comprises a buffering spring arranged on the limiting cover plate and a guide rod penetrating through the limiting cover plate, the guide rod is fixedly connected with the inclined supporting rod, the guide rod and the inclined supporting rod are coaxially arranged, and the buffering spring is sleeved on the guide rod.

8. The surface detection device for the tubular pile die of claim 7, wherein: be equipped with slider and adjusting screw in the support frame, the slider is connected with a supporting beam, slider both sides and support frame sliding fit, heightening screw and slider screw-thread fit, and the adjusting screw upper end is connected with driving motor.

9. The surface detection device for the tubular pile die of claim 8, wherein: the detachable is provided with the deflector with support frame side sliding fit on the base.

10. The surface detection device for the tubular pile die of claim 9, wherein: the movable base is characterized in that one end of the lower surface of the movable base is provided with a positioning groove, and the base is provided with a guide rail in sliding fit with the positioning groove.