CN211575895U

CN211575895U - Quick temperature adjustment mechanism of kiln

Info

Publication number: CN211575895U
Application number: CN202020018469.9U
Authority: CN
Inventors: 张忠明
Original assignee: Yixing Zhongyi Kiln Engineering Co ltd
Current assignee: Yixing Zhongyi Kiln Engineering Co ltd
Priority date: 2020-01-06
Filing date: 2020-01-06
Publication date: 2020-09-25
Anticipated expiration: 2030-01-06

Abstract

The utility model discloses a fast temperature adjusting mechanism of a kiln, which belongs to the field of kiln temperature adjustment, and comprises a kiln and a water tank, wherein the outer surface of the kiln is provided with a heat preservation jacket, a cooling pipe is arranged inside the heat preservation jacket, both sides of the top of the kiln are respectively fixed with a fixed plate, an air cooler is fixed above the inner side of the fixed plate through a connecting rod, a baffle is fixed below the inner side of the fixed plate through an electric push rod, cooled water enters the water tank again through a return pipe, the water is cooled by a refrigerating mechanism and the refrigerating pipe, the temperature of the water is reduced, the lower the water temperature is, the better temperature adjusting effect and the higher speed are, because a certain amount of water is consumed in the cooling process of the kiln, the liquid level sensor monitors the water level, when the water level is lower than a certain range, the processor starts the alarm, and the alarm prompts a worker to supplement in time to prevent the damage caused by the idle running inside the water pump.

Description

Quick temperature adjustment mechanism of kiln

Technical Field

The utility model relates to a kiln technical field that adjusts the temperature specifically is a quick temperature adjustment mechanism of kiln.

Background

The kiln or furnace is a furnace for firing ceramic ware and sculpture or fusing enamel on the surface of metal ware, and the kiln is generally composed of a kiln chamber, a combustion device, a ventilation device, a conveying device and the like.

The existing kiln temperature adjusting device is single in structure, only adopts a pure air cooler to control the temperature after the temperature continuously rises, and can not control the temperature in a proper temperature in a short time, so that the temperature control effect and the temperature control efficiency are slow.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a quick temperature adjustment mechanism of kiln to solve the problem that the temperature control effect is poor and the temperature control efficiency is slow of proposing among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a rapid kiln temperature adjusting mechanism comprises a kiln and a water tank, wherein a heat-insulating jacket is arranged on the outer surface of the kiln, a cooling pipe is arranged inside the heat-insulating jacket, fixed plates are fixed on two sides of the top of the kiln, an air cooler is fixed above the inner side of each fixed plate through a connecting rod, a baffle is fixed below the inner side of each fixed plate through an electric push rod, one side of each baffle is provided with a sealing groove, one side of each baffle is fixed with a sealing plate, a vent penetrates through the top of the kiln, a water pump is installed on one side of the top of the water tank, the water outlet end of the water pump is communicated with the cooling pipe through a water conveying pipe, one end of the cooling pipe is communicated with the water tank through a return pipe, the water inlet end of the water pump is connected with a water pumping pipe, one end of the water pumping pipe extends to the, treater, alarm and refrigeration mechanism are installed respectively to one side of water tank, refrigeration pipe is installed to one side of refrigeration mechanism, just the one end of refrigeration pipe extends to the inside of water tank, temperature sensor is installed to inside one side of kiln, the inside below of kiln is provided with compensation heating mechanism.

Preferably, the outer surface of the return pipe is provided with a one-way valve.

Preferably, the bottom of the baffle is in intimate contact with the top of the kiln.

Preferably, the cooling pipe is a copper pipe, and the cooling pipe surrounds the outer surface of the kiln.

Preferably, level sensor, water pump, refrigeration mechanism, temperature sensor, electric putter, compensation heating mechanism, air-cooler and alarm all with treater electric connection.

Preferably, the sealing plate is seamlessly butted against the sealing groove.

Preferably, a water filling port is arranged on the other side of the top of the water tank in a penetrating way.

Compared with the prior art, the beneficial effects of the utility model are that: the fast temperature adjusting mechanism for the kiln is provided with a refrigerating mechanism, a cooling pipe, a baffle, an electric push rod, a temperature sensor and a water pump, wherein the temperature sensor monitors the temperature in the kiln in real time, when the temperature in the kiln continuously rises to exceed a proper temperature, a processor starts the electric push rod to enable the electric push rod to pull the baffle to move towards two sides, so that a vent is opened, an air cooler conveys cold air in the kiln through the vent, the water pump pumps water into the cooling pipe through a water conveying pipe, the kiln is cooled through the cooling pipe, the processor closes the water pump and the air cooler after the proper temperature is reached, the electric push rod pushes the baffle, a sealing plate is inserted into a sealing groove, the vent is sealed through the baffle, and when the temperature in the kiln is lower than the proper temperature, the processor starts a compensating and heating mechanism to increase the temperature in the kiln, convenient to use, it is nimble, the temperature regulation function of high temperature sintering kiln has been improved greatly, and it is quick to adjust the temperature, be provided with refrigeration mechanism in the water tank simultaneously, the refrigeration pipe, level sensor and alarm, through refrigerated water through the back flow reentrant water tank in, refrigeration mechanism and refrigeration pipe cool off water, the temperature of water is reduced, the temperature is lower more makes the effect of adjusting the temperature better, it is faster, because in to kiln cooling process, can have certain consume to water, level sensor monitors the water level, when the water level is less than the certain limit, the treater starts the alarm, the alarm then indicates the staff in time to supply, prevent that the inside idle running of water pump from causing the damage.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the baffle structure of the present invention;

fig. 3 is a schematic view of a partially enlarged structure of the present invention a;

fig. 4 is a schematic diagram of a partially enlarged structure of the present invention B.

In the figure: 1. a kiln; 2. a heat-preserving jacket; 3. a cooling tube; 4. a compensation heating mechanism; 5. a fixing plate; 6. an electric push rod; 7. an air cooler; 8. a baffle plate; 9. a connecting rod; 10. a water delivery pipe; 11. a water tank; 12. a water pump; 13. a water pumping pipe; 14. a water filling port; 15. a processor; 16. an alarm; 17. a liquid level sensor; 18. a refrigeration mechanism; 19. a refrigeration pipe; 20. a return pipe; 21. a one-way valve; 22. a sealing plate; 23. a sealing groove; 24. a vent; 25. a temperature sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "disposed," "mounted," "connected," "fixed," "sleeved," and the like are to be construed broadly, e.g., as either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; the two elements may be connected directly or indirectly through an intermediate medium, and the two elements may be connected internally or in an interaction relationship, and a person skilled in the art can understand the specific meaning of the above terms in the present invention according to specific situations.

Referring to fig. 1-4, the present invention provides a technical solution: a rapid kiln temperature adjusting mechanism comprises a kiln 1 and a water tank 11, wherein the outer surface of the kiln 1 is provided with a heat-insulating jacket 2, the heat-insulating jacket 2, a cooling pipe 3, a compensation heating mechanism 4, a fixing plate 5, an electric push rod 6, an air cooler 7, baffles 8, a connecting rod 9, a water pipe 10, the water tank 11, a water pump 12, a water pumping pipe 13, a water filling port 14, a processor 15, an alarm 16, a liquid level sensor 17, a refrigerating mechanism 18, a refrigerating pipe 19, a return pipe 20, a check valve 21, a sealing plate 22, a sealing groove 23, a ventilation opening 24 and a temperature sensor 25, the cooling pipe 3 is arranged inside the heat-insulating jacket 2, the fixing plate 5 is fixed on both sides of the top of the kiln 1, the air cooler 7 is fixed above the inner side of the fixing plate 5 through the connecting rod 9, the baffles 8 are fixed below the inner side of the fixing, a sealing plate 22 is fixed on one side of the other group of baffle plates 8, a vent 24 penetrates through the top of the kiln 1, a water pump 12 is installed on one side of the top of the water tank 11, the water outlet end of the water pump 12 is communicated with the cooling pipe 3 through a water pipe 10, one end of the cooling pipe 3 is communicated with the water tank 11 through a return pipe 20, the water inlet end of the water pump 12 is connected with a water pumping pipe 13, one end of the water pumping pipe 13 extends to the inside of the water tank 11, one side of the inside of the water tank 11 is provided with a liquid level sensor 17, one side of the water tank 11 is respectively provided with a processor 15, an alarm 16 and a refrigerating mechanism 18, so that the temperature of water can be conveniently reduced, so that quick cycle uses, refrigeration pipe 19 is installed to one side of refrigeration mechanism 18, and the one end of refrigeration pipe 19 extends to the inside of water tank 11, and temperature sensor 25 is installed to inside one side of kiln 1, and the inside below of kiln 1 is provided with compensation heating mechanism 4.

Referring to fig. 1 and 3, the outer surface of the return pipe 20 is provided with a check valve 21 to prevent water from entering the cooling pipe 3 through the return pipe 20 to affect the temperature of the kiln 1 when temperature adjustment is not needed, and the bottom of the baffle 8 is in close contact with the top of the kiln 1, so that the sealing performance is improved.

Referring to fig. 1 and 3, the cooling pipe 3 is a copper pipe, and the cooling pipe 3 surrounds the outer surface of the kiln 1, so that the cooling speed is faster, the effect is better, and the liquid level sensor 17, the water pump 12, the refrigerating mechanism 18, the temperature sensor 25, the electric push rod 6, the compensation heating mechanism 4, the air cooler 7 and the alarm 16 are all electrically connected with the processor 15, so that the processor can conveniently control the electric appliance.

Referring to fig. 1 and 4, the sealing plate 22 and the sealing groove 23 are in seamless joint to improve the sealing performance and prevent heat dissipation, and a water filling port 14 is formed through the other side of the top of the water tank 11 to facilitate water filling into the water tank 11.

The working principle is as follows: firstly, a worker firstly checks whether each part is intact, if the part is damaged, the part is timely replaced, then the worker switches on a power supply, when the kiln is in work, the object is heated in the kiln 1, the temperature sensor 25 monitors the temperature in the kiln 1 in real time, when the temperature in the kiln 1 continuously rises to exceed a proper temperature, the processor 15 starts the electric push rod, the electric push rod 6 pulls the baffle 8 to move towards two sides, so that the vent 24 is opened, at the moment, the air cooler 7 conveys cold air into the kiln 1 through the vent 24, the water pump 12 pumps water into the cooling pipe 3 through the water conveying pipe 10, the kiln 1 is cooled through the cooling pipe 3, when the proper temperature is reached, the processor 15 closes the water pump 12 and the air cooler 7, and enables the electric push rod 6 to push the baffle 8, so that the sealing plate 22 is inserted into the sealing groove 23, the vent 24 is sealed through the baffle 8, when the temperature in the kiln 1 is lower than the proper temperature, the processor 15 starts the compensation heating mechanism 4, so as to increase the temperature in the kiln 1, the cooled water enters the water tank 11 again through the return pipe 20, the refrigerating mechanism 18 and the refrigerating pipe 19 cool the water, and the temperature of the water is reduced.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a quick temperature adjustment mechanism of kiln, includes kiln (1) and water tank (11), its characterized in that: the outer surface of the kiln (1) is provided with a heat-insulating jacket (2), a cooling pipe (3) is arranged inside the heat-insulating jacket (2), fixed plates (5) are fixed on two sides of the top of the kiln (1), an air cooler (7) is fixed above the inner side of each fixed plate (5) through a connecting rod (9), a baffle (8) is fixed below the inner side of each fixed plate (5) through an electric push rod (6), a sealing groove (23) is formed in one side of one group of baffles (8), a sealing plate (22) is fixed on one side of the other group of baffles (8), a vent (24) penetrates through the top of the kiln (1), a water pump (12) is installed on one side of the top of the water tank (11), the water outlet end of the water pump (12) is communicated with the cooling pipe (3) through a water pipe (10), and one end of the cooling pipe (3) is communicated with the water tank (11) through a return, the utility model discloses a kiln furnace, including water pump (12), treater (15), alarm (16) and refrigeration mechanism (18), the end of intaking of water pump (12) is connected with drinking-water pipe (13), just the one end of drinking-water pipe (13) extends to the inside of water tank (11), the inside one side of water tank (11) is provided with level sensor (17), treater (15), alarm (16) and refrigeration mechanism (18) are installed respectively to one side of water tank (11), refrigeration pipe (19) are installed to one side of refrigeration mechanism (18), just the one end of refrigeration pipe (19) extends to the inside of water tank (11), temperature sensor (25) are installed to inside one side of kiln (1), the inside below of kiln furnace (1) is provided with compensation heating.

2. The rapid kiln temperature regulating mechanism as claimed in claim 1, characterized in that: the outer surface of the return pipe (20) is provided with a one-way valve (21).

3. The rapid kiln temperature regulating mechanism as claimed in claim 1, characterized in that: the bottom of the baffle (8) is tightly contacted with the top of the kiln (1).

4. The rapid kiln temperature regulating mechanism as claimed in claim 1, characterized in that: the cooling pipe (3) is a copper pipe, and the cooling pipe (3) surrounds the outer surface of the kiln (1).

5. The rapid kiln temperature regulating mechanism as claimed in claim 1, characterized in that: the liquid level sensor (17), the water pump (12), the refrigerating mechanism (18), the temperature sensor (25), the electric push rod (6), the compensation heating mechanism (4), the air cooler (7) and the alarm (16) are all electrically connected with the processor (15).

6. The rapid kiln temperature regulating mechanism as claimed in claim 1, characterized in that: the sealing plate (22) is in seamless butt joint with the sealing groove (23).

7. The rapid kiln temperature regulating mechanism as claimed in claim 1, characterized in that: the other side of the top of the water tank (11) is penetrated with a water filling port (14).