CN211570964U - Zero-interval yarn intelligent bottom raising device - Google Patents

Zero-interval yarn intelligent bottom raising device Download PDF

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Publication number
CN211570964U
CN211570964U CN201922298512.1U CN201922298512U CN211570964U CN 211570964 U CN211570964 U CN 211570964U CN 201922298512 U CN201922298512 U CN 201922298512U CN 211570964 U CN211570964 U CN 211570964U
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wire
wheel
transmission
gear
driving
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龙金禄
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Guangdong Jinlu Technology Co ltd
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Guangdong Jinlu Technology Co ltd
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Abstract

The utility model relates to the technical field of knitting, in particular to an intelligent zero-space yarn bottom lifting device, which comprises a bottom lifting plate, a sealing yarn, a lifting mechanism, a yarn receiving and feeding mechanism and a detection mechanism; the bottom lifting plate is provided with a plurality of bottom lifting needles which are sequentially arranged at intervals, and needle holes of all the bottom lifting needles are matched to form a wire threading channel; the wire collecting and feeding mechanism is used for enabling the sealing wire to pass through or be drawn out of the wire passing channel; the detection mechanism is used for generating a detection signal when detecting that the blocking wire passes through the wire passing channel; the lifting mechanism is used for driving the lifting plate to descend according to the detection signal, so that the blocking wire blocks the lifting coil between every two adjacent needle holes. The utility model discloses can avoid among the prior art to seal the lock silk and not wear out the threading passageway yet, play the phenomenon that the bottom plate just begins to descend.

Description

Zero-interval yarn intelligent bottom raising device
Technical Field
The utility model relates to a knitting technical field, in particular to zero yarn intelligence plays end device.
Background
The flat knitting machine is an automatic machine with high technical content in the knitting machine industry, and integrates the technologies of computer digital control, electronic driving, mechanical design and the like. The flat knitting machine needs to start the bottom before weaving the weaving piece, and pulls the bottom fabric to continue subsequent weaving after the bottom start is finished. In order to reduce the waste of the raising fabric, the fabric sheet is generally raised by a raising device at present.
The bottom lifting device comprises a bottom lifting plate, a locking screw, a lifting seat and a motor, the lifting seat is connected with the bottom lifting plate, the lifting seat is provided with a threaded hole, and the lifting seat is sleeved on the screw rod through the threaded hole. The lifting seat is matched with the screw rod to form a screw rod nut mechanism. The motor is used for driving the screw rod to rotate, and the screw rod drives the lifting seat to lift. Wherein, the rising bottom plate has a plurality of rising end needles that set up in proper order at interval, and each rises end needle and all has the pinhole. The needle holes are matched to form a wire passing channel. When the weaving piece is subjected to bottom lifting, a knitting mechanism of the flat knitting machine firstly weaves a bottom lifting coil between every two adjacent needle holes, and then the blocking wire passes through the wire passing channel and the bottom lifting coil between every two adjacent needle holes. After the blocking wire passes through the wire passing channel, the motor drives the screw rod to rotate, the screw rod drives the lifting seat to move so as to draw the lifting plate to descend, the blocking wire moves together under the driving of the lifting plate so as to tightly sleeve the lifting coils on the blocking wire, the blocking of the lifting coils by the blocking wire is realized, and then the weaving mechanism can weave back and forth by using weaving wires.
In the technical scheme, the operation of the motor is controlled by the controller, specifically, the time for the locking wire to pass through the wire passing channel is preset in the controller, when the locking wire starts to enter the wire passing channel, the controller starts to time, and after the time is up, the controller controls the motor to operate so as to drive the starting plate to descend. However, the phenomenon that the backing pin is broken to block the wire feeding channel often easily occurs because the backing pin is small. Once the threading channel is blocked, the sealing wire cannot pass through the threading channel within a preset time. Meanwhile, the lock wire still has a phenomenon of deviating from a pinhole in the wire threading process, and after the preset time is over, the controller still controls the motor to drive the lifting plate to be pulled down, so that the lifting failure is caused, and the problem needs to be solved aiming at the situations.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a zero yarn intelligence plays end device, main aim at solve current lock silk because unusual not pass the technical problem that plays the bottom plate and still drop down when threading the passageway.
In order to achieve the above object, the utility model mainly provides the following technical scheme:
the embodiment of the utility model provides an intelligent zero-space yarn bottom lifting device, which comprises a bottom lifting plate, a blocking yarn, a lifting mechanism, a yarn receiving and feeding mechanism and a detection mechanism; the bottom lifting plate is provided with a plurality of bottom lifting needles which are sequentially arranged at intervals, each bottom lifting needle is provided with a needle hole, and the needle holes are matched to form a wire threading channel; the wire collecting and feeding mechanism is used for feeding the sealing wire so that the sealing wire passes through the wire passing channel; and rolling the sealing wire to draw the sealing wire out of the wire passing channel; the detection mechanism is used for generating a detection signal when detecting that the blocking wire passes through the wire passing channel; the lifting mechanism is used for driving the lifting plate to descend according to the detection signal, so that the locking wire locks the lifting coil between every two adjacent needle holes.
Through adopting above-mentioned technical scheme, because detection mechanism can pass the threading passageway to blockade silk and detect, elevating system just drives the bottom plate and descends only when blockade silk passes the threading passageway, so can avoid among the prior art to block the silk and not wear out the threading passageway yet, plays the phenomenon that the bottom plate just begins to descend.
The utility model discloses further set up to: the lifting mechanism comprises a rack, a driving shaft, a controller and a motor for driving the driving shaft to rotate; the transmission structure comprises a driving wheel, a driven wheel and a transmission belt, and the driving wheel and the driven wheel are in transmission connection through the transmission belt; the transmission structures are arranged at intervals, wherein the transmission belt of one transmission structure is fixedly connected with one end of the lifting plate, the transmission belt of the other transmission structure is fixedly connected with the other end of the lifting plate, the driving wheels of the two transmission structures are circumferentially and fixedly sleeved on the driving shaft, and the transmission belts of the two transmission structures are matched with each other to drive the two ends of the lifting plate to synchronously lift; the controller is used for controlling the motor to operate according to the detection signal so as to enable the starting plate to descend.
Through adopting above-mentioned technical scheme, because the action wheel of two transmission structures passes through same drive shaft drive to can realize the synchronous operation of the transmission band of two transmission structures, and then can drive the both ends of rising the bottom plate and rise or descend in step.
The utility model discloses further set up to: the transmission belts of the two transmission structures are connected with the lifting plate through connecting pieces; the frame is provided with a guide mechanism, and the guide mechanism is used for guiding the lifting of the two connecting pieces.
By adopting the technical scheme, the lifting precision of each connecting piece can be improved, and further the lifting precision of the two ends of the lifting plate is also improved.
The utility model discloses further set up to: each connecting piece is provided with a clamping device for clamping the corresponding transmission belt; each clamping device comprises a clamping plate and a connecting block arranged on the corresponding connecting piece; each splint are used for fixing on corresponding connecting block, and cooperate with the connecting block to fix corresponding transmission band centre gripping between the two.
Through adopting above-mentioned technical scheme, adopt clamping device to press from both sides tight corresponding transmission band, can not lead to the fact destruction to the structure of transmission band, make the structural strength of transmission band better, difficult emergence damage, long service life.
The utility model discloses further set up to: the detection mechanism comprises a sensor for detecting whether the blocking wire passes through the wire passing channel or not, and the sensor is used for generating the detection signal when the blocking wire passes through the wire passing channel.
Through adopting above-mentioned technical scheme, the sensor is the market and purchases on the market as required, and it is relatively more convenient to implement.
The utility model discloses further set up to: the sensor is a first Hall sensor; the detection mechanism further comprises a movable piece, the movable piece is located on a movement track of the locking wire, and the locking wire is used for pushing the movable piece to move to a triggering position when penetrating through the wire penetrating channel; the moving piece is provided with a first magnetic piece and used for driving the first magnetic piece to trigger the first Hall sensor when moving to the triggering position; the first Hall sensor is used for being triggered to generate the detection signal.
Through adopting above-mentioned technical scheme, the motion of transmitting the locking silk through the moving part that sets up makes first hall sensor's mounted position more nimble, specifically, can select comparatively spacious position to install first hall sensor.
The utility model discloses further set up to: the wire winding and feeding mechanism is arranged on the lifting plate and comprises a driving mechanism, a clutch transmission mechanism, a wire winding wheel and a wire feeding wheel, the wire winding wheel and the wire feeding wheel can rotate, and the wire winding wheel is used for winding and sealing lock wires; the wire feeding wheel comprises a first wire feeding wheel and a second wire feeding wheel, and the first wire feeding wheel and the second wire feeding wheel are used for clamping the sealing wire through wheel surfaces and driving the sealing wire to move in a rotating fit manner; the driving mechanism is used for driving the wire winding wheel to rotate, and the clutch transmission mechanism is used for engaging the transmission connection between the wire winding wheel and the first wire feeding wheel and/or the second wire feeding wheel during wire feeding so as to enable the first wire feeding wheel to be in rotating fit with the second wire feeding wheel; and disconnecting the transmission connection during take-up.
Through adopting the technical scheme, the technical scheme of the utility model owing to rotate through actuating mechanism drive winding wheel when receiving the silk, the winding wheel directly drags the lock silk and carries out the rolling to changed and sent the tight mode of receiving the silk of silk wheel clamp through two among the prior art, and then avoided because frictional force inadequately leads to the lock silk in prior art and sent the phenomenon that the silk wheel skidded between two. In addition, when the wire is collected, the clutch transmission mechanism disconnects the transmission connection between the wire winding wheel and the first wire feeding wheel and/or the second wire feeding wheel, so that the deformation of the blocked wire caused by the clamping and strong pulling of the first wire feeding wheel and the second wire feeding wheel during the wire collection can be avoided.
The utility model discloses further set up to: the clutch transmission mechanism is a gear transmission mechanism, a first gear is fixedly sleeved on a wheel shaft of the first wire feeding wheel, a second gear is fixedly sleeved on a wheel shaft of the second wire feeding wheel, and a driving gear is fixedly sleeved on a wheel shaft of the wire winding wheel; the clutch transmission mechanism enables the transmission connection between the wire winding wheel and the corresponding wire feeding wheel to be connected or disconnected by connecting or disconnecting the driving gear and the first gear and/or the second gear.
Through adopting the technical scheme, the utility model discloses a establish the gear at the epaxial cover of reel and each wire feeding wheel's wheel fixedly, then through the connection between the corresponding gear of gear drive mechanism joint or disconnection to can realize the joint or break off the purpose of rolling up the transmission and being connected between wire feeding wheel and the corresponding wire feeding wheel.
The utility model discloses further set up to: the clutch transmission mechanism comprises a sliding block and a transmission gear which is rotatably arranged on the sliding block, the lifting plate is provided with an installation plate, and the sliding block is arranged on the installation plate; the sliding block can move to a first position and a second position relative to the mounting plate so as to move to the first position during wire feeding, and the transmission gear is meshed between the driving gear and the first gear; and moves to a second position when the wire is collected, so that the transmission gear is separated from the first gear and/or the driving gear.
By adopting the technical scheme, the clutch transmission mechanism drives the transmission gear on the clutch transmission mechanism to move to different positions through the sliding block, and the purpose of connecting or disconnecting the driving gear and the first gear can be realized.
The utility model discloses further set up to: the transmission gear is meshed with the driving gear, and the driving gear is used for driving the sliding block to move to a first position through the transmission gear in forward rotation and driving the sliding block to move to a second position through the transmission gear in reverse rotation.
Through adopting above-mentioned technical scheme, need not to set up separately that actuating mechanism drives the slider motion, only drive the slider motion to primary importance or second place through drive gear's rotation to the cost has been saved.
Borrow by above-mentioned technical scheme, the utility model discloses zero yarn intelligence plays end device has following beneficial effect at least:
1. the phenomenon that the bottom lifting plate begins to descend when the locking wire does not penetrate out of the wire penetrating channel in the prior art can be avoided, and bottom lifting failure is reduced;
2. the over-fast descending speed of the starting bottom plate can be automatically controlled;
3. the phenomenon that the locking wire slips between the two wire feeding wheels due to insufficient friction force in the prior art is avoided;
4. the deformation of the sealing wire caused by the clamping and strong pulling of the first wire feeding wheel and the second wire feeding wheel during the wire collection can be avoided.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings.
Drawings
Fig. 1 is a schematic structural view of a zero-space yarn intelligent bottoming device according to an embodiment of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is a schematic structural diagram of the back side of the intelligent zero-space yarn bottoming device in FIG. 1;
FIG. 4 is an enlarged view at B in FIG. 3;
fig. 5 is a schematic structural view of a splint according to an embodiment of the present invention;
fig. 6 is a schematic view showing the cooperation between the detection mechanism and the locking wire according to an embodiment of the present invention;
FIG. 7 is a schematic view of the detection mechanism of FIG. 6 from one perspective;
FIG. 8 is a schematic view of the detection mechanism of FIG. 6 from another perspective;
FIG. 9 is a schematic structural view of a wire feeding mechanism according to an embodiment of the present invention;
FIG. 10 is an enlarged schematic view at C of FIG. 9;
FIG. 11 is a partially exploded view of the wire take-up and feed mechanism of the locking wire of FIG. 9;
FIG. 12 is a schematic structural view of a wire take-up and feeding mechanism according to an embodiment of the present invention;
FIG. 13 is an enlarged schematic view at D of FIG. 12;
fig. 14 is a schematic structural view of the wire take-up and feeding mechanism according to the embodiment of the present invention, showing the back surface after the motor is hidden;
FIG. 15 is an enlarged schematic view at E of FIG. 14;
fig. 16 is a schematic view of an assembly structure embodying both the transmission gear and the slider according to the embodiment of the present invention;
fig. 17 is a schematic perspective view of a wire winding wheel according to an embodiment of the present invention;
FIG. 18 is a side view of the wire winding wheel of FIG. 17;
FIG. 19 is a cross-sectional view taken along line F-F of FIG. 18;
fig. 20 is a front view of a bottom plate according to an embodiment of the present invention;
FIG. 21 is an enlarged schematic view of FIG. 20 at G;
FIG. 22 is a schematic structural view of a base needle according to an embodiment of the present invention;
FIG. 23 is a schematic structural view of a base needle according to another embodiment of the present invention;
FIG. 24 is a side view of the bottom rail of FIG. 14;
fig. 25 is a side view of a bottom plate according to another embodiment of the present invention;
fig. 26 is a flowchart of a processing process of the starting bottom plate according to the embodiment of the present invention.
Reference numerals: 1. lifting the bottom plate; 2. a bottom needle is started; 3. sealing and locking wires; 4. an optical fiber sensor; 10. a bottom lifting coil; 20. a pinhole; 13. a detection mechanism; 15. a base; 131. a second connecting block; 132. a third guide bar; 133. a first connection block; 134. a first Hall sensor; 135. a first spring; 136. a sleeve; 137. a push block; 138. a stopper; 51. a connecting plate; 511. avoiding slot holes; 512. a first screw; 1361. a first magnetic member; 1371. a limiting groove; 21. a frame; 22. a transmission structure; 23. a drive shaft; 24. a first motor; 25. a connecting member; 26. a first guide bar; 27. a second guide bar; 28. a sliding seat; 221. a driving wheel; 222. a conveyor belt; 223. a driven wheel; 251. connecting blocks; 252. a splint; 521. a protrusion; 31. mounting a plate; 32. winding a wire wheel; 33. a first wire feeding wheel; 34. a second wire feeding wheel; 35. a drive gear; 36. a first gear; 37. a second gear; 38. a transmission gear; 39. a third gear; 310. a second motor; 311. a slider; 312. a chute; 313. swinging arms; 314. a second screw; 315. a third elastic member; 316. a middle fixing member; 321. accommodating grooves; 3131. a via hole; 201. an outer ring; 202. an inner ring; 203. a wire passing hole; 204. a third screw; 205. a notch groove; 41. a plate body; 42. a pinhole tube section; 43. another section of the pinhole tubing; 44. grooving; 45. reinforcing ribs; 46. a fourth screw; 431. and sealing the guide hole of the locking wire.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly. In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
As shown in fig. 1 and fig. 3, an embodiment of the present invention provides an intelligent zero-space yarn bottom raising device, which includes a bottom raising plate 1, a blocking wire 3 (as shown in fig. 4), a wire receiving and feeding mechanism, a detecting mechanism 13, and a lifting mechanism. The rising board 1 may have an elongated flat plate shape. The starting plate 1 is provided with a plurality of starting needles 2 which are arranged at intervals in sequence, and each starting needle 2 is provided with a needle hole 20. The rising needles 2 may be located on one side of the rising base plate 1, so that the rising base plate 1 is integrally formed in a comb-like shape. The needle holes 20 of the bottom lifting needles 2 are matched to form a wire passing channel for the blocking wire 3 to pass through, the wire passing channel is preferably a linear channel, and of course, the wire passing channel is a discontinuous channel due to the interval between two adjacent bottom lifting needles 2. As shown in fig. 6, the knitting mechanism may knit a starter stitch 10 between each two adjacent needle holes 20, and when the lock wire 3 passes through the wire passing passage, the lock wire passes through the starter stitch 10 between each two adjacent needle holes 20.
Wherein, receive and send a mechanism to be used for to blocking 3 silk send and receive the silk. The wire 3 is blocked from passing through the wire passing channel during wire feeding; when the wire is collected, the wire 3 is blocked and drawn out of the wire passing channel. The detection mechanism 13 is used for generating a detection signal when detecting that the locking wire 3 passes through the wire passing channel. The lifting mechanism is used for driving the lifting plate 1 to ascend. The lifting mechanism is also used for driving the lifting plate 1 to descend according to the detection signal, so that the locking wire 3 locks the lifting coil 10 between every two adjacent needle holes 20. Because the locking wire 3 also passes through the bottom lifting coil 10 between each two adjacent needle holes 20 when passing through the wire passing channel, when the bottom lifting plate 1 drives the locking wire 3 to descend, the locking wire 3 strains the bottom lifting coil 10, so that each bottom lifting coil 10 is tightly sleeved on the locking wire 3, and the locking of each bottom lifting coil 10 by the locking wire 3 is realized.
In the technical scheme who provides above-mentioned, because detection mechanism 13 can pass the threading passageway to blockade silk 3 and detect, only when blockade silk 3 passes the threading passageway just elevating system drives out bottom plate 1 and descends, so can avoid among the prior art blockade silk 3 not yet wear out the threading passageway, just start the phenomenon that bottom plate 1 just begins to descend.
In order to realize the function of the aforementioned lifting mechanism, as shown in fig. 1, the lifting mechanism includes a frame 21, a drive shaft 23, a motor, and a controller. For the sake of distinction from the motors hereinafter, the motor is here named first motor 24. The frame 21 is provided with a transmission structure 22, the transmission structure 22 includes a driving wheel 221, a driven wheel 223 and a transmission belt 222, and the driving wheel 221 and the driven wheel 223 are in transmission connection through the transmission belt 222. Two transmission shafts can be arranged on the frame 21 at intervals, and the driving wheels 221 and the driven wheels 223 are sleeved on the corresponding transmission shafts in a one-to-one correspondence manner, so that the purpose of mounting the transmission structure 22 on the frame 21 can be achieved. The number of the transmission structures 22 may be two and the transmission structures are spaced apart from each other. The transmission belt 222 of one transmission structure 22 is used for being fixedly connected with one end of the rising plate 1, such as by screws and the like; the transmission belt 222 of the other transmission structure 22 is used to be fixedly connected with the other end of the rising board 1, for example, by screws. The driving wheels 221 of the two transmission structures 22 are circumferentially and fixedly sleeved on the driving shaft 23, for example, the two driving wheels 221 may be fixed on the driving shaft 23 by a key. The first motor 24 is used for driving the driving shaft 23 to rotate, the driving shaft 23 drives the driving wheels 221 of the two transmission structures 22 to synchronously rotate, the two driving wheels 221 respectively drive the corresponding transmission belts 222 to move, and the transmission belts 222 of the two transmission structures 22 are used for being matched with each other to drive the two ends of the raised plate 1 to synchronously ascend or synchronously descend. The controller is configured to control the first motor 24 to operate according to the detection signal, so as to lower the starting plate 1. The controller may be a microprocessor or a PLC controller or the like. The controller may be an independent controller, or may be a controller of the first motor 24 itself, and may be specifically selected according to actual needs, which is not described herein again.
In the above-mentioned technical solution, as shown in fig. 1, the driving wheels 221 of the two transmission structures 22 are driven by the same driving shaft 23, so that the synchronous operation of the transmission belts 222 of the two transmission structures 22 can be realized, and further, the two ends of the starting board 1 can be driven to ascend or descend synchronously. Need two drive structures to drive corresponding transmission structure 22 operation respectively among the prior art, the technical scheme of the utility model only need a drive structure first motor 24 just can drive two transmission structure 22 synchronous operation promptly, and it has saved a drive structure at least to the cost is lower.
The first motor 24 is preferably a servo motor so that both ends of the rising plate 1 can be raised or lowered step by step. In a specific application example, the lifting mechanism may further include a speed reducer, and an output shaft of the first motor 24 is connected to the driving shaft 23 through the speed reducer. The output shaft of the first motor 24 is fixedly connected to the input shaft of the speed reducer, and the drive shaft 23 is fixedly connected to the output shaft of the speed reducer. Preferably, the output shaft of the first motor 24 and the input shaft of the speed reducer may be the same shaft, and the drive shaft 23 and the output shaft of the speed reducer may be the same shaft. Wherein, the reducer can be a gear reducer, a belt reducer or the like.
Here, it should be noted that: the number of the racks 21 may be one or two. In a specific application example, as shown in fig. 1 and 3, the number of the racks 21 may be two and arranged at intervals, wherein one transmission structure 22 is arranged on one rack 21, and the other transmission structure 22 is arranged on the other rack 21, and the number of the racks 21 is set to be two in this example, compared with that of a single large rack, so that each rack 21 has a small volume and is convenient to process.
As shown in fig. 3, the conveyor belts 222 of the two aforementioned conveyor structures 22 may be connected to the pallet 1 by the connectors 25. That is, the conveyor belt 222 of one conveying structure 22 may be connected to one end of the rising board 1 by one connector 25, and the conveyor belt 222 of the other conveying structure 22 may be connected to the other end of the rising board 1 by another connector 25. Each connecting member 25 may be plate-shaped, and one end of each connecting member 25 may be connected to one end of the lifting plate 1 through a screw, and the other end may be connected to the corresponding transmission belt 222 through a screw. The spatial arrangement of the transport structure 22 and the starting plate 1 can be made more flexible by conduction through the connecting elements 25 than by directly connecting the starting plate 1 to the respective conveyor belt 222.
Here, it should be noted that: the two connecting pieces 25 may have the same or different structures, and may be determined according to actual conditions. In which fig. 1 and 3 show examples in which the two connecting pieces 25 are not identical in structure.
Furthermore, the frame 21 may further be provided with a guide mechanism, and the guide mechanism is used for guiding the lifting of the two connecting members 25 to improve the lifting precision of each connecting member 25, so as to improve the lifting precision of the two ends of the raised base plate 1.
In a specific application example, as shown in fig. 3, the aforementioned guide mechanism may include a first guide bar 26 and a second guide bar 27. First guide bar 26 and second guide bar 27 all set up in frame 21, and are parallel to each other, for example the fixing base can all be cup jointed at the both ends of two guide bars, and each fixing base can all be through the screw fixation on frame 21. One of the connectors 25 is slidably fitted over the first guide bar 26, and the other connector is slidably fitted over the second guide bar 27. In particular, a sliding seat 28 may be fixed to each of the two connecting members 25, for example, by screws or the like. Each sliding seat 28 is provided with a guide hole for the corresponding guide rod to pass through. After the first guide rod 26 and the second guide rod 27 are respectively passed through the guide holes of the corresponding sliding seats 28, the lifting and lowering of the two connecting members 25 can be guided.
Of course, in other examples, the two connecting members 25 may be guided to ascend and descend by a linear slide rail, and the details are not described herein.
Each of the aforementioned coupling members 25 may be provided with a clamping device to clamp the corresponding conveyor belt 222 by the clamping device. Compared with the mode of screwing the screw on the transmission belt 222 and fixing the transmission belt 222 by the screw, the clamping device is adopted to clamp the corresponding transmission belt 222 in the example, so that the structure of the transmission belt 222 is not damaged, the structural strength of the transmission belt 222 is better, the transmission belt is not easy to damage, and the service life is long.
In order to achieve the purpose that the aforementioned clamping device clamps the transmission belt 222, the present invention further provides a following technical solution, as shown in fig. 2, each of the aforementioned clamping devices includes a connecting block 251 and a clamping plate 252, and each of the connecting blocks 251 is respectively disposed on the corresponding connecting member 25, for example, can be fixed with the corresponding connecting member 25 by screws. Each clamping plate 252 is used for being fixed on the corresponding connecting block 251, and is matched with the connecting block 251 to clamp and fix the corresponding conveying belt 222 between the two. Preferably, each clamping plate 252 is detachably connected to the corresponding connecting block 251, for example, by screws, so that the clamping plates 252 can be easily detached to repair or replace the belt 222 in case of a failure.
As shown in fig. 4, a side of each of the clamping plates 252 close to the corresponding conveying belt 222 may be provided with a plurality of protrusions 521, so as to abut against the corresponding conveying belt 222 through the protrusions 521. After the protrusions 521 on the clamping plate 252 abut against the conveying belt 222, corresponding parts on the conveying belt 222 are deformed to form pits, and the protrusions 521 are matched with each other, so that the clamped parts of the conveying belt 222 are uneven in the thickness direction, and the effect similar to the effect that the protrusions 521 are inserted into the grooves is achieved, the effect of further positioning the conveying belt 222 can be achieved, and the conveying belt 222 is further prevented from being loosened from the connecting piece 25.
In order to realize the function of the aforementioned detection mechanism 13, the present invention further provides an embodiment that the detection mechanism 13 may include a sensor to detect whether the blockade wire 3 passes through the wire passing channel through the sensor, and the sensor is configured to generate the aforementioned detection signal when the blockade wire 3 passes through the wire passing channel.
Wherein, the sensor is the market article of purchasing, can purchase on the market as required, and it is relatively more convenient to implement.
The sensor may be a hall sensor, a photoelectric sensor, an optical fiber sensor 4 (as shown in fig. 4) or other types of sensors, as long as whether the blocking wire 3 passes through the wire passing channel can be detected. The sensor is specifically exemplified as a hall sensor. In a specific application example, the aforementioned sensor may be a hall sensor. A hall sensor is a magnetic field sensor made according to the hall effect. The specific structure of the hall sensor is a common technology in the prior art, and can be selected in the prior art according to needs, which is not described herein again. To distinguish from the hall sensor below, the hall sensor herein is now named first hall sensor 134.
As shown in fig. 7, the aforementioned detection mechanism 13 may further include a movable member, and the movable member is located on the movement track of the locking wire 3. The locking wire 3 is used for pushing the movable piece to move to the triggering position when passing through the wire passing channel. The movable member is provided with a first magnetic member 1361, and the first magnetic member 1361 may be a magnet or the like. Preferably, the movable member may have a groove, and the first magnetic member 1361 has a shape corresponding to the groove, such as a circular shape, and the first magnetic member 1361 is embedded in the groove. The movable member is used for driving the first magnetic member 1361 to trigger the first hall sensor 134 when the movable member moves to the triggering position. The first hall sensor 134 is triggered to generate the aforementioned detection signal.
In the above example, in the process that the blocking wire 3 passes through the wire passing channel, the blocking wire 3 presses against the moving member and pushes the moving member to move, the moving member drives the first magnetic member 1361 thereon to move to the triggering position, at the triggering position, the first hall sensor 134 is triggered by the first magnetic member 1361 to generate a detection signal, and then the detection signal can be transmitted to the lifting mechanism. The movement of the locking wire 3 is transmitted by the arranged moving part, so that the installation position of the first hall sensor 134 is more flexible, and particularly, the first hall sensor 134 can be installed at a more spacious position.
Further, as shown in fig. 6 to 7, the aforementioned detection mechanism 13 may include a first connection block 133 and a third guide bar 132 provided on the first connection block 133. The first connecting block 133 may have a through hole, the third guiding rod 132 passes through the through hole, a threaded hole passing through the through hole may be formed in an outer wall of the first connecting block 133, and a screw passes through the threaded hole and abuts against the third guiding rod 132, so that the third guiding rod 132 and the first connecting block 133 are relatively fixed. In this way, the length of the third guide bar 132 extending out of the first connecting block 133 can be adjusted to accommodate installation errors in the field. The first hall sensor 134 is disposed on the first connection block 133, and preferably, the first hall sensor 134 is fixed to the first connection block 133 by screws. The movable member is a sleeve 136 disposed on the third guiding rod 132, and preferably, a gap is formed between the sleeve 136 and the third guiding rod 132, so that the sleeve 136 can slide along the third guiding rod 132. Wherein the sleeve 136 is adapted to be pushed along the third guiding rod 132 to the aforementioned triggering position. The third guide bar 132 may be a square bar to limit the sleeve 136 and prevent the sleeve 136 from rotating on the third guide bar 132.
In the above example, the third guide rod 132 is arranged to guide the sleeve 136, so that the movement precision of the sleeve 136 can be improved, and then the sleeve 136 can drive the magnetic member to precisely move to the aforementioned triggering position, thereby avoiding the occurrence of a situation of triggering failure due to movement deviation.
Further, as shown in fig. 6 to 7, the aforementioned third guiding rod 132 may be provided with a stopper 138, the stopper 138 may be a screw, the stopper 138 is located on a side of the sleeve 136 away from the first connecting block 133, and the stopper 138 is used for stopping the sleeve 136 to prevent the sleeve 136 from being pulled out from the side of the third guiding rod 132.
Further, as shown in fig. 6, the sleeve 136 may be provided with a pushing block 137, the pushing block 137 may be detachable with respect to the sleeve 136, preferably, the pushing block 137 may be provided with a sleeve hole, and the pushing block 137 is sleeved on the sleeve 136 through the sleeve hole and is in transition fit with the sleeve 136. The locking wire 3 is used for abutting against the pushing block 137 when passing through the wire passing channel, so that the sleeve 136 is pushed to move through the pushing block 137. Since the lock wire 3 often needs to push the push block 137 against, in order to reduce the wear of the push block 137, the push block 137 may be made of a wear-resistant material. And because the push block 137 can be disassembled relative to the sleeve 136, when the push block 137 is damaged, the push block 137 can be disassembled in time for replacement, thereby having lower maintenance cost.
As shown in fig. 7, the pushing block 137 may further have a limiting groove 1371, and the locking wire 3 is inserted into the limiting groove 1371 to push the pushing block 137. Wherein, it is spacing to blockade silk 3 through setting up spacing groove 1371, can improve the stability that blockade silk 3 promoted ejector pad 137, prevents that blockade silk 3 from taking place to break away from in the process of promoting ejector pad 137.
In one specific example, as shown in fig. 7, the aforementioned push block 137 may include a base cylinder and an L-shaped arm. The base cylinder has the aforementioned trepan bore. One end of the L-shaped support arm is connected with the side wall of the base cylinder, and the other end is provided with the limit groove 1371. The L-shaped support arm and the base cylinder can be of an integrally formed structure, such as integral injection molding.
Further, the detecting mechanism 13 may further include an elastic member, and the elastic member is named as a first elastic member for distinguishing from the elastic member described below. The first elastic member is used for providing a force for withdrawing the sleeve 136 from the triggering position, so that the sleeve 136 can be automatically reset, thereby saving labor.
Preferably, as shown in fig. 7, the first elastic member may be a first spring 135, and the first spring 135 is sleeved on the third guide rod 132 and located between the first connecting block 133 and the sleeve 136. The side of the sleeve 136 adjacent the first spring 135 may be provided with an annular flange to facilitate pressing against the first spring 135.
Further, as shown in fig. 7, the zero-interval yarn intelligent bottom-lifting device of the present invention may further include a base 15. The height of the detection mechanism 13 arranged on the base 15 and on the base 15 is adjustable, so that the height of the detection mechanism 13 can be adjusted according to actual conditions on site, and the practicability is better.
In order to realize the function that the detecting mechanism 13 can be lifted relative to the base 15, the present invention further provides an embodiment, as shown in fig. 7, the detecting mechanism 13 may further include a second connecting block 131, the first connecting block 133, the second connecting block 131 and the third guiding rod 132 are relatively fixed, and preferably, the third guiding rod 132 sequentially passes through the first connecting block 133 and the second connecting block 131. The first connecting block 133 and the second connecting block 131 are both connected to the third guide rod 132 by screws, and the third guide rod 132 is detachable from the first connecting block 133 and the second connecting block 131 by screws. The base 15 is further provided with a connecting plate 51, and the connecting plate 51 and the base 15 can be integrally formed to improve the connection stability of the two. As shown in fig. 8, the connecting plate 51 is provided with a clearance slot 511, and the clearance slot 511 may be a vertically extending hole. The first screw 512 is used for passing through the clearance slot 511 and connecting with the second connecting block 131, so as to fix the detecting mechanism 13 at different height positions of the clearance slot 511 through the second connecting block 131.
In the above example, the first screw 512 is loosened, the height of the entire detection mechanism 13 is adjusted by adjusting the position of the second connection block 131, and the first screw 512 is tightened after the position is adjusted to a proper position, so that the second connection block 131 is fixed at the adjusted position, and the entire detection mechanism 13 is also located at the adjusted height position.
The wire collecting and feeding mechanism can be arranged on the starting plate 1, so that the wire collecting and feeding mechanism can move synchronously with the starting plate, and the interference of the starting plate 1 on the wire collecting and feeding mechanism is reduced. The wire receiving and feeding mechanism can be directly arranged on the lifting plate 1, and can also be indirectly arranged on the lifting plate 1 through other components. For convenience of installation, it is preferable that the rising plate 1 is provided with a mounting plate 31, and the wire winding and feeding mechanism is arranged on the mounting plate 31.
Here, it should be noted that: in order to save components, the mounting plate 31 may be one of the connectors 25 as described above, as shown in fig. 3. In short, both the mounting plate 31 and the one connector 25 described above may be the same component.
In order to realize the functions of the wire winding and feeding mechanism, as shown in fig. 9, the wire winding and feeding mechanism includes a driving mechanism, a clutch transmission mechanism, a wire winding wheel 32 and a wire feeding wheel. The wire winding wheel 32 and the wire feeding wheel are both rotatable, e.g. both may be mounted on the mounting plate 31 by means of an axle so as to be rotatable on the mounting plate 31 about a respective axle axis. The wire winding wheel 32 is used to wind the wrapping lock wire 3. The filament winding wheel 32 can wind the locking filament 3 on the wheel surface. Preferably, the wheel surface of the wire winding wheel 32 may be provided with a circumferentially extending accommodating groove 321, and the accommodating groove 321 is annular. The locking wire 3 may be wound in the receiving groove 321 to prevent the wire from coming off from both axial ends of the wire winding wheel 32.
As shown in fig. 10, the aforementioned wire feeding wheel includes a first wire feeding wheel 33 and a second wire feeding wheel 34, and both the first wire feeding wheel 33 and the second wire feeding wheel 34 are configured to clamp the lock wire 3 by the wheel surface and rotationally cooperate to drive the lock wire 3 to move so as to feed the lock wire 3. The "movement" may also be referred to herein as "advancing" in some instances, i.e., feeding the locking wire 3. The term "rotationally engaged" as used herein means that the first wire feeding wheel 33 and the second wire feeding wheel 34 rotate in opposite directions, for example, when the first wire feeding wheel 33 rotates in the forward direction, the second wire feeding wheel 34 rotates in the reverse direction; or when the first yarn feeding wheel 33 rotates reversely, the second yarn feeding wheel 34 rotates normally.
The aforementioned driving mechanism is used to drive the wire winding wheel 32 to rotate. The clutch transmission mechanism is used for engaging the transmission connection between the wire winding wheel 32 and the first wire feeding wheel 33 and/or the second wire feeding wheel 34 during wire feeding so as to enable the first wire feeding wheel 33 and the second wire feeding wheel 34 to be in rotating fit; and disconnecting the drive connection during take-up. Specifically, when feeding the wire, the wire winding wheel 32 may be in transmission connection with one of the first wire feeding wheel 33 and the second wire feeding wheel 34 through a clutch transmission mechanism, or in transmission connection with both the first wire feeding wheel 33 and the second wire feeding wheel 34, so that the first wire feeding wheel 33 and the second wire feeding wheel 34 are in rotation fit to drive the lock wire 3 to move, so as to feed the lock wire 3. When the wire is wound, the clutch transmission mechanism is disconnected from the transmission connection, and at the moment, the driving mechanism drives the wire winding wheel 32 to rotate, and the wire winding wheel 32 winds the locking wire 3.
As shown in fig. 9, the technical scheme of the utility model owing to rotate through actuating mechanism drive winding wheel 32 when receiving the silk, winding wheel 32 directly pulls the lock silk 3 and carries out the rolling to changed and tightly received the mode of silk through two wire feeding wheel clamps among the prior art, and then avoided among the prior art because frictional force inadequately leads to the phenomenon that lock silk 3 skidded between two wire feeding wheels. In addition, the clutch transmission mechanism disconnects the transmission connection between the wire winding wheel 32 and the first wire feeding wheel 33 and/or the second wire feeding wheel 34 during wire collection, so that the deformation of the blocking wire 3 caused by clamping and strong pulling of the first wire feeding wheel 33 and the second wire feeding wheel 34 during wire collection can be avoided.
The wire winding wheel 32 can be directly connected with the first wire feeding wheel 33 and/or the second wire feeding wheel 34 in a transmission way, and can also be indirectly connected with the first wire feeding wheel 33 and/or the second wire feeding wheel 34 in a transmission way, namely, the transmission connection between the wire winding wheel 32 and the first wire feeding wheel 33 and/or the second wire feeding wheel 34 is realized through other intermediate components. Hereinafter, the following case will be described as an example, and as shown in fig. 11, the clutch transmission mechanism is a gear transmission mechanism. A first gear 36 is fixedly sleeved on a wheel shaft of the first wire feeding wheel 33, a second gear 37 is fixedly sleeved on a wheel shaft of the second wire feeding wheel 34, and a driving gear 35 is fixedly sleeved on a wheel shaft of the wire winding wheel 32. In a specific application example, the first gear 36, the second gear 37 and the driving gear 35 may be fastened to the corresponding axles by keys, such that the first gear 36 may drive the first wire feeding wheel 33 to rotate synchronously when rotating, the second gear 37 may drive the second wire feeding wheel 34 to rotate synchronously when rotating, and the driving gear 35 may drive the wire winding wheel 32 to rotate synchronously when rotating.
Wherein the clutch transmission engages or disengages the transmission connection between the wire winding wheel 32 and the respective wire feeding wheel by engaging or disengaging the connection between the drive gear 35 and the first gear 36 and/or the second gear 37, as shown in fig. 11. Specifically, in the first example, the clutch transmission mechanism only engages or disengages the connection between the driving gear 35 and the first gear 36, and realizes the transmission connection or disconnection between the wire winding wheel 32 and the first wire feeding wheel 33; in the second example, the clutch transmission mechanism only engages or disengages the connection between the driving gear 35 and the second gear 37, and realizes the transmission connection or disconnection between the wire winding wheel 32 and the second wire feeding wheel 34; in the third example, the clutch transmission mechanism simultaneously engages or disengages the connection between the drive gear 35 and the first gear 36 and the second gear 37, and realizes the transmission connection or disconnection of the wire winding wheel 32 and the first wire feeding wheel 33 and the second wire feeding wheel 34.
In the above technical scheme, the utility model discloses a gear is established to fixed ground cover on the shaft of rolling up wire wheel 32 and each wire feeding wheel, then through the connection between the corresponding gear of gear drive mechanism joint or disconnection to can realize the purpose that the transmission is connected between joint or disconnection wire rolling wheel 32 and the corresponding wire feeding wheel. The precision of gear transmission is high, and slipping in the transmission process can be effectively prevented.
The clutch transmission mechanism described above may engage or disengage only the connection between the drive gear 35 and the first gear 36 (i.e., the first example described above), may engage or disengage only the connection between the drive gear 35 and the second gear 37 (i.e., the second example described above), or may simultaneously engage or disengage the connection between the drive gear 35 and the first gear 36 and the second gear 37 (i.e., the third example described above). The structure of the first example is specifically described below, and the structure of other examples may refer to the arrangement of the related structure in the first example, which is not described again specifically here.
In the first example described above, the clutch transmission mechanism engages or disengages only the connection between the drive gear 35 and the first gear 36. Specifically, as shown in fig. 14 and 15, the clutch transmission mechanism in this example may include a slider 311 and a transmission gear 38, the transmission gear 38 may be rotatably disposed on the slider 311, for example, the transmission gear 38 may be mounted on the slider 311 through a wheel axle so as to be rotatable on the slider 311 around its wheel axle. The slider 311 is disposed on the mounting plate 31. Wherein the slider 311 is movable to a first position and a second position relative to the mounting plate 31. As shown in fig. 9 and 10, the slide block 311 moves to the first position during wire feeding, so that the transmission gear 38 is engaged between the driving gear 35 and the first gear 36, at this time, the driving gear 35 can drive the first gear 36 to rotate through the transmission gear 38, so that the transmission connection between the wire winding wheel 32 and the first wire feeding wheel 33 can be realized, and further, the first wire feeding wheel 33 and the second wire feeding wheel 34 are rotationally matched to drive the locking wire 3 to advance. Preferably, the first gear 36 is a driving gear, the second gear 37 is a driven gear, and the first gear 36 is engaged with the second gear 37, so that the first gear 36 is driven to drive the second gear 37 to rotate synchronously, so that both the first wire feeding wheel 33 and the second wire feeding wheel 34 can be driven to rotate synchronously, and compared with the case that only a single wire feeding wheel is driven, such as only the first wire feeding wheel 33 is driven, the manner that both the wire feeding wheels are driven makes the force for clamping the lock wire 3 larger and the wire feeding easier. As shown in fig. 12 and 13, the slider 311 moves to the second position during the wire winding process, so that the transmission gear 38 is disengaged from the first gear 36 and/or the driving gear 35, and the connection between the driving gear 35 and the first gear 36 is disconnected.
In the above example, the clutch transmission mechanism drives the transmission gear 38 to move to different positions through the slider 311, and the purpose of connecting or disconnecting the driving gear 35 and the first gear 36 can be achieved.
In order to improve the movement accuracy of the slider 311, it is preferable that the mounting plate 31 is provided with a limiting structure for limiting the slider 311 so as to move the slider 311 to the first position and the second position. In a specific application example, as shown in fig. 15, the limiting mechanism may include a sliding groove 312 disposed on the mounting plate 31 to limit the sliding block 311 through the sliding groove 312, so that the sliding block 311 reaches one end of the sliding groove 312 when moving to the first position and reaches the other end of the sliding groove 312 when moving to the second position. The movement of the sliding block 311 is limited by the sliding groove 312, and the structure is relatively simple and convenient to process.
Further, as shown in fig. 11, the aforementioned transmission gear 38 is engaged with the driving gear 35, and the driving gear 35 is used for driving the sliding block 311 to move to the first position through the transmission gear 38 in the forward rotation and driving the sliding block 311 to move to the second position through the transmission gear 38 in the reverse rotation. In this example, it is not necessary to separately provide a driving mechanism to drive the slider 311 to move, and the slider 311 is moved to the first position or the second position only by the rotation of the driving gear 35, thereby saving the cost. In addition, when the driving gear 35 rotates forward, the driving gear 35 drives the wire winding wheel 32 to pay off the sealing wire 3, and at this time, the sliding block 311 moves to the first position to drive the first wire feeding wheel 33 to rotate, so that the first wire feeding wheel 33 and the second wire feeding wheel 34 are in rotating fit to feed the sealing wire 3, and thus the wire unwinding of the wire winding wheel 32 can be performed synchronously with the wire feeding of the two wire feeding wheels, and the wire feeding is smoother.
As shown in fig. 11, the aforementioned driving mechanism may include a motor, and the motor is now named as a second motor 310 in order to distinguish it from the aforementioned motor. The second motor 310 is used for driving the driving gear 35 to rotate, so as to drive the wire winding wheel 32 to rotate through the driving gear 35. Wherein the second motor 310 rotates at a faster speed and is not generally directly connected to the driving gear 35. Preferably, the output shaft of the second motor 310 is fixedly sleeved with a third gear 39, the third gear 39 is meshed with the driving gear 35, the outer diameter of the third gear 39 is smaller than that of the driving gear 35, and the third gear 39 and the driving gear 35 are matched to form a speed reduction mechanism, so that the effect of reducing the speed of the second motor 310 can be achieved.
Further, the wire take-up and feeding mechanism may further include a clamping force adjusting mechanism, and the clamping force adjusting mechanism is configured to adjust the magnitude of the clamping force of the first wire feeding wheel 33 and the second wire feeding wheel 34 for clamping the lock wire 3, so that the clamping force of the two wire feeding wheels for clamping the lock wire 3 is not too large to damage the lock wire 3, and the clamping force is not too small to cause the friction force between the two wire feeding wheels and the lock wire 3 to be insufficient for wire feeding.
In order to achieve the function of the aforementioned clamping force adjusting mechanism, as shown in fig. 12, the clamping force adjusting mechanism may include a swing arm 313, an elastic member, and a second screw 314. To distinguish from the aforementioned elastic members, the elastic member herein is now named as a third elastic member 315. The second screw 314 is used for screwing on the mounting plate 31, and of course, the second screw 314 may be directly screwed on the mounting plate 31 or, as the case may be, screwed on an intermediate fixing member 316 fixed to the mounting plate 31 to be indirectly screwed on the mounting plate 31 through the intermediate fixing member 316. The swing arm 313 is hinged to the mounting plate 31 such that the swing arm 313 can rotate relative to the mounting plate 31. The swing arm 313 is provided with a through hole 3131, and the second screw 314 is screwed to the mounting plate 31 through the through hole 3131. The aforementioned first wire feeding wheel 33 or second wire feeding wheel 34 is provided on the swing arm 313. Preferably, the second feed wheel 34 is arranged on the swing arm 313. The third elastic member 315 may be a spring or a silicone member. The third elastic element 315 is disposed on the screw of the second screw 314 and between the nut of the second screw 314 and the swing arm 313. The third elastic member 315 is used to apply a force to the swing arm 313 so that the swing arm 313 has a tendency to bring the wire feeding wheel thereon relatively close to the other wire feeding wheel. Specifically, the swing arm 313 corresponds to a lever, and when the second screw 314 is screwed, the nut of the second screw 314 presses the third elastic member 315, so that the third elastic member 315 can apply different forces to the swing arm 313, and the force with which the locking wire 3 is clamped by the first wire feeding wheel 33 and the second wire feeding wheel 34 can be adjusted.
As shown in fig. 17 and 18, the aforementioned filament winding wheel 32 has an outer ring 201 and an inner ring 202. As shown in fig. 17, the inner ring 202 of the wire winding wheel 32 is provided with a cut-out groove 205, the cut-out groove 205 extends from one side of the inner ring 202 to the middle portion in the axial direction, and the wire winding wheel 32 is further provided with a wire passing hole 203 penetrating from the outer ring 201 to the cut-out groove 205. One end of the locking wire passes through the wire passing hole 203 into the notch groove 205, and then a second screw 314 (shown in fig. 9) can press and fix the end of the locking wire in the notch groove 205 through a nut, so as to facilitate the wire winding wheel 32 to take up and deliver the locking wire. When the locking wire penetrates through the wire hole 203 from the outer ring 201, the corners of the locking wire and the outer ring are easily abraded, and the service life of the locking wire is influenced. Therefore, as shown in fig. 18 and 19, the wire passing hole 203 and the bottom surface of the outer ring 201 are preferably smoothly transited, for example, they may be transited by a circular arc or a curved surface. Further, the wire passing hole 203 is an arc-shaped hole to further reduce stress concentration on the locking wire and prolong the service life of the locking wire.
As shown in fig. 20 and 21, the aforementioned bottom plate 1 may be made of a metal material, such as stainless steel, which has a combination of aesthetic, tough and stable properties. The rising board 1 includes a board body 41, and the rising needles 2 are integrally formed at one end of the board body 41. The head of each base needle 2 is welded and fixed with a pinhole tube section 42 (shown in fig. 21) with a pinhole 20, wherein the pinholes 20 of two adjacent pinhole tube sections 42 are opposite.
Since the plurality of the lift pins 2 are integrally formed on the plate body 41, the plate body 41 can be integrally processed by wire cutting or milling, so that the heights of the plurality of the lift pins 2 can be kept consistent, and the fluctuation and dislocation of the needle holes 20 on the heads of the plurality of the lift pins 2 in the height direction (i.e., the vertical direction in fig. 20) can be reduced.
Here, it should be noted that: although the pin holes 20 may fluctuate and be dislocated in the height direction in the process of welding the pin hole pipe sections 42, compared with the dislocation caused by manual insertion of the base pins 2, the dislocation amplitude of the pin holes 20 in the height direction caused by welding is small, so that the penetrating motion of the blocking wire 3 is not hindered in actual operation, and the tiny dislocation can be ignored.
As shown in fig. 21, the plate body 41 may further include a locking wire guide hole 431. The locking wire guide hole 431 has a locking wire inlet at one end and a locking wire outlet at the other end. The locking wire outlet is opposite to the pinhole 20 of the outermost pinhole tube section 42 in each pinhole tube section 42. The sealing wire guide hole 431 can guide the sealing wire 3, the sealing wire 3 moves along the sealing wire guide hole 431 and can be smoothly inserted into the needle hole 20 of the outermost needle hole pipe section 42, the needle hole 20 on the outermost needle hole pipe section 42 is the starting needle hole, and therefore the accuracy of inserting the sealing wire 3 into the starting needle hole 20 can be improved through the guiding of the sealing wire guide hole 431.
As shown in fig. 20, the locking wire guide hole 431 may extend from the one end of the plate body 41 to the adjacent other end, and may be transited by a circular arc at a corner between the one end and the other end. In a specific application example, the plate body 41 may have a rectangular shape, the base pins 2 are located at one end of the plate body 41 in the width direction (in some applications, the width direction may also be referred to as the height direction), and are sequentially arranged at intervals along the length direction of the plate body 41, and the locking wire guide holes 431 extend from one end of the plate body 41 in the width direction to an adjacent end of the plate body in the length direction, so that the locking wire 3 can be fed from the other end of the plate body 41.
The head surface of the pinhole pipe 42 may be a smooth surface such as a curved surface with a small top and a large bottom (as shown in fig. 22) or an arc surface (as shown in fig. 23), which is beneficial to reducing the contact resistance between the knitting yarn and the head of the pinhole pipe 42 and preventing the knitting yarn from being snapped by being stuck between two adjacent ground raising needles 2.
Further, as shown in fig. 24 and 25, the plate body 41 may be provided with a reinforcing rib 45 to improve the structural strength of the plate body 41. The reinforcing rib 45 may be a part of the plate body 41 integrally formed with the plate body 41 (as shown in fig. 24), or may be fixed to the plate body 41 by external connection (as shown in fig. 25). The following two cases are described: in a first example, as shown in fig. 24, the reinforcing rib 45 is a part of the plate body 41, and the reinforcing rib 45 may be formed by bending one end of the plate body 41 opposite to the base lifting pin 2, so that the reinforcing rib 45 and the plate body 41 have good connection stability and cannot be loosened; in addition, the overall flatness of the plate body 41 is also well ensured. Preferably, the reinforcing rib 45 is a "mouth" shaped structure bent from the end of the plate body 41 opposite to the base pin 2. In a second example, as shown in fig. 25, the reinforcing rib 45 may be a reinforcing plate, and the reinforcing plate is fixed to the plate body 41 by a fourth screw 46. Preferably, the reinforcing plate may be L-shaped and fixed to an end of the plate body 41 opposite to the base pin 2, which has an advantage of convenient processing.
The embodiment of the utility model provides a processing technology of rising bottom plate still is provided, its rising bottom plate 1 that is arranged in processing above-mentioned arbitrary example. As shown in fig. 26, the processing technology of the starting plate 1 includes the following steps:
step S: and obtaining the metal plate body. The metal plate body can be made of stainless steel, and the stainless steel has comprehensive practical performances of beauty, toughness, stability and the like. The metal plate body may have been machined beforehand to have the profile of the aforementioned plate body 41.
Step S: and welding a metal pinhole tube at one end of the metal plate body along the contour line to obtain an intermediate assembly. Wherein, the pinhole pipe can be a seamless steel pipe.
Step S: a plurality of cutting grooves 44 are formed at intervals in sequence at the end of the pinhole pipe of the intermediate assembly, wherein the pinhole pipe is provided with straight line sections, and each cutting groove 44 is distributed along the axial direction on the straight line sections and extends towards the inner part of the metal plate body so as to form the priming needle 2 with the pinhole pipe section 42 at the head part between two adjacent cutting grooves 44.
Wherein, the intensity of metal pinhole pipe is better, can guarantee that the straightness accuracy of its straightway is not influenced when whole welding, then when interval processing grooving 44 on the straightway of pinhole pipe, can guarantee that the pinhole 20 of two adjacent pinhole pipeline sections 42 is relative, and the concentricity of the pinhole 20 of two adjacent pinhole pipeline sections 42 is better, make blockade silk 3 can smoothly pass each pinhole 20 in proper order, effectively improved the dislocation that current rising end needle 2 mosaic welding alone caused on the height, improved the machining precision of rising end plate 1.
Further, as shown in fig. 20 and 21, the aforementioned needle bore tube may have another section 43 of the needle bore tube connected to a straight section to form a locking wire guide hole 431 inside the other section 43 of the needle bore tube. The other segment 43 may be a straight segment, an arc segment, or a combination of a straight segment and an arc segment. In this example, since the locking wire guide hole 431 is formed directly inside another section of the tube of the pinhole 20, there is an advantage in that the locking wire guide hole 431 can be easily processed.
Here, it should be noted that: in the case of no conflict, a person skilled in the art may combine the related technical features in the above examples according to actual situations to achieve corresponding technical effects, and details of various combining situations are not described herein.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. An intelligent zero-interval yarn bottom lifting device is characterized by comprising a bottom lifting plate (1), a locking wire (3), a lifting mechanism, a wire receiving and feeding mechanism and a detection mechanism (13);
the bottom lifting plate (1) is provided with a plurality of bottom lifting needles (2) which are sequentially arranged at intervals, each bottom lifting needle (2) is provided with a needle hole (20), and the needle holes (20) are matched to form a wire threading channel;
the wire collecting and feeding mechanism is used for feeding the sealing wire (3) and enabling the sealing wire (3) to penetrate through the wire penetrating channel; and coiling the seal wire (3) to draw the seal wire (3) out of the wire passing channel;
the detection mechanism (13) is used for generating a detection signal when detecting that the locking wire (3) passes through the wire passing channel;
the lifting mechanism is used for driving the lifting plate (1) to descend according to the detection signal, so that the locking wire (3) locks the lifting coil (10) positioned between every two adjacent needle holes (20).
2. The intelligent zero-space-yarn bottoming device according to claim 1,
the lifting mechanism comprises a rack (21), a driving shaft (23), a controller and a first motor (24) for driving the driving shaft (23) to rotate;
the conveying mechanism is characterized in that a conveying structure (22) is arranged on the rack (21), the conveying structure (22) comprises a driving wheel (221), a driven wheel (223) and a conveying belt (222), and the driving wheel (221) and the driven wheel (223) are in transmission connection through the conveying belt (222);
the number of the transmission structures (22) is two, the transmission structures are arranged at intervals, a transmission belt (222) of one transmission structure (22) is used for being fixedly connected with one end of the lifting plate (1), a transmission belt (222) of the other transmission structure (22) is used for being fixedly connected with the other end of the lifting plate (1), driving wheels (221) of the two transmission structures (22) are circumferentially and fixedly sleeved on the driving shaft (23), and the transmission belts (222) of the two transmission structures (22) are used for being matched with each other to drive two ends of the lifting plate (1) to synchronously lift;
the controller is used for controlling the first motor (24) to operate according to the detection signal so as to enable the starting plate (1) to descend.
3. The intelligent zero-space-yarn bottoming device according to claim 2,
the transmission belts (222) of the two transmission structures (22) are connected with the lifting plate (1) through connecting pieces (25);
and a guide mechanism is arranged on the rack (21), and is used for guiding the lifting of the two connecting pieces (25).
4. The intelligent zero-space-yarn bottoming device according to claim 3,
each connecting piece (25) is provided with a clamping device for clamping a corresponding transmission belt (222);
wherein each clamping device comprises a clamping plate (252) and a connecting block (251) arranged on the corresponding connecting piece (25);
each clamping plate (252) is used for being fixed on the corresponding connecting block (251), and is matched with the connecting block (251) to clamp and fix the corresponding conveying belt (222) between the two.
5. The intelligent zero-space-yarn bottoming device according to any one of claims 1-4,
the detection mechanism (13) comprises a sensor for detecting whether the locking wire (3) passes through the wire passing channel or not, and the sensor is used for generating the detection signal when the locking wire (3) passes through the wire passing channel.
6. The intelligent zero-space-yarn bottoming device according to claim 5,
the sensor is a first hall sensor (134);
the detection mechanism (13) further comprises a movable piece, the movable piece is located on the movement track of the locking wire (3), and the locking wire (3) is used for pushing the movable piece to move to a triggering position when penetrating through the wire penetrating channel;
the moving piece is provided with a first magnetic piece (1361), and the moving piece is used for driving the first magnetic piece (1361) to trigger the first Hall sensor (134) when moving to the trigger position;
the first Hall sensor (134) is used for being triggered to generate the detection signal.
7. The intelligent zero-space-yarn bottoming device according to any one of claims 1-4 and 6,
the wire winding and feeding mechanism is arranged on the lifting plate (1), the wire winding and feeding mechanism comprises a driving mechanism, a clutch transmission mechanism, a wire winding wheel (32) and a wire feeding wheel, the wire winding wheel (32) and the wire feeding wheel can rotate, and the wire winding wheel (32) is used for winding and sealing a locking wire (3);
the wire feeding wheel comprises a first wire feeding wheel (33) and a second wire feeding wheel (34), and the first wire feeding wheel (33) and the second wire feeding wheel (34) are used for clamping the locking wire (3) through wheel surfaces and are in running fit with each other to drive the locking wire (3) to move;
the driving mechanism is used for driving the wire winding wheel (32) to rotate, and the clutch transmission mechanism is used for engaging the transmission connection between the wire winding wheel (32) and the first wire feeding wheel (33) and/or the second wire feeding wheel (34) when feeding wires so as to enable the first wire feeding wheel (33) and the second wire feeding wheel (34) to be in rotating fit; and disconnecting the transmission connection during take-up.
8. The intelligent zero-space-yarn bottoming device according to claim 7,
the clutch transmission mechanism is a gear transmission mechanism, a first gear (36) is fixedly sleeved on a wheel shaft of the first wire feeding wheel (33), a second gear (37) is fixedly sleeved on a wheel shaft of the second wire feeding wheel (34), and a driving gear (35) is fixedly sleeved on a wheel shaft of the wire winding wheel (32);
wherein the clutch transmission mechanism enables the transmission connection between the wire winding wheel (32) and the corresponding wire feeding wheel to be connected or disconnected by connecting or disconnecting the driving gear (35) and the first gear (36) and/or the second gear (37).
9. The intelligent zero-space-yarn bottoming device according to claim 8,
the clutch transmission mechanism comprises a sliding block (311) and a transmission gear (38) which is rotatably arranged on the sliding block (311), a mounting plate (31) is arranged on the lifting plate (1), and the sliding block (311) is arranged on the mounting plate (31);
wherein the slide block (311) can move to a first position and a second position relative to the mounting plate (31) so as to move to the first position when the wire is fed, and the transmission gear (38) is meshed between the driving gear (35) and the first gear (36); and moves to a second position when taking up the wire, disengaging the transmission gear (38) from the first gear (36) and/or the driving gear (35).
10. The intelligent zero-space-yarn bottoming device of claim 9,
the transmission gear (38) is meshed with the driving gear (35), and the driving gear (35) is used for driving the sliding block (311) to move to a first position through the transmission gear (38) during forward rotation and driving the sliding block (311) to move to a second position through the transmission gear (38) during reverse rotation.
CN201922298512.1U 2019-12-10 2019-12-19 Zero-interval yarn intelligent bottom raising device Active CN211570964U (en)

Applications Claiming Priority (2)

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CN201922195662 2019-12-10
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114645373A (en) * 2022-03-21 2022-06-21 嘉兴卓凡机械科技有限公司 Improved threading plate assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114645373A (en) * 2022-03-21 2022-06-21 嘉兴卓凡机械科技有限公司 Improved threading plate assembly
CN114645373B (en) * 2022-03-21 2024-07-19 嘉兴卓凡机械科技有限公司 Improved threading plate assembly

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