CN211570455U - Glass hot punching and drying device - Google Patents
Glass hot punching and drying device Download PDFInfo
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- CN211570455U CN211570455U CN202020149866.XU CN202020149866U CN211570455U CN 211570455 U CN211570455 U CN 211570455U CN 202020149866 U CN202020149866 U CN 202020149866U CN 211570455 U CN211570455 U CN 211570455U
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- punching
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Abstract
The utility model particularly relates to a glass hot punching and drying device, which is characterized in that a Marfan wheel rotating component and a turntable driving motor are arranged on a bottom frame, the input end of the Marfan rotating component is connected with the output shaft of the turntable driving motor, the upper end of the Marfan rotating component is provided with a vertical output shaft, a suspended turntable is arranged on the output shaft, a plurality of drying plate holes are arranged on the circumference of the turntable in equal division, a rotary drying plate is arranged in the drying plate holes, a punching bracket is arranged on one side of the bottom frame, a punching cylinder is vertically arranged on the punching bracket, a plunger chip is arranged on a piston rod at the bottom of the rotary table, the plunger chip is just opposite to a baking tray hole at the lower part, a punching tray is arranged below the rotary table, preheating flame spray guns pointing to the punching position are arranged above and below 1 or more baking tray holes in front of the punching position, and drying port flame spray guns pointing to the punching position are arranged above and below 1 or more baking tray holes behind the punching assembly. The utility model has the advantages of reasonable structure, stable and reliable operation, high punching efficiency and good quality.
Description
Technical Field
The utility model belongs to glass processingequipment field, concretely relates to hot punching and baking finish device of glass.
Background
Glass is an amorphous solid with an irregular structure and is widely applied to the fields of buildings, daily use, art, medical treatment, chemistry, electronics, instruments, nuclear engineering and the like. With the development of the technology, glass also needs to be processed, such as punching, and the traditional glass punching method generally adopts manual electric drill punching, so that the time and labor are wasted, and the efficiency is low; the glass is used as a fragile and hard and brittle object and is easy to break when being punched, so that the rejection rate is high; and the edge of the manually punched hole is provided with burrs, so that the hole is not smooth and the hole forming quality is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems of low punching efficiency, poor hole forming quality and easy cracking of the glass adopting a manhole to punch in the prior art, and provides a glass hot punching and drying device which utilizes an automatic device to punch the glass and has high punching efficiency; before punching, the glass punching part is heated to the softening temperature, and is not easy to break when punching; after punching, the flame is used for baking, and the quality of the formed hole is high.
The utility model is realized by the following technical scheme
The glass hot-punching and drying device is characterized by comprising an underframe, a turntable driving motor, a Marfan wheel rotating assembly, a turntable, a rotary drying plate driving assembly, a positioning assembly, a punching assembly and a flame spray gun, wherein the Marfan wheel rotating assembly and the turntable driving motor are arranged on the underframe, the input end of the Marfan rotating assembly is connected with the output shaft of the turntable driving motor, the upper end of the Marfan rotating assembly is provided with a vertical output shaft, the output shaft is provided with a suspended turntable, the equant circumference of the turntable is provided with a plurality of drying plate holes, the inside of each drying plate hole is provided with the rotary drying plate which is a hollowed annular plate body, a bearing is arranged between the bottom of the rotary drying plate and the drying plate hole, the edge of the rotary drying plate is provided with chain teeth, the punching assembly comprises a punching support, a punching cylinder and a punch, the punching support is arranged on one side of the underframe, the punching cylinder is vertically, the bottom piston rod is provided with a punch which is just opposite to the baking plate holes below, the position is a punching position and the punching position, a punching tray is arranged below the rotary table, the bottom of the punching tray is arranged on a tray lifting cylinder, the middle part of the punching tray is provided with a hollow punching groove, one side of the punching groove is provided with a glass cullet slide way communicated with the punching groove, according to the rotation direction of the rotary table, preheating flame spray guns pointing to the punching position are arranged above and below 1 or more baking plate holes before the punching position, the baking plate holes are preheating positions, baking flame spray guns pointing to the punching position are arranged above and below 1 or more baking plate holes behind the punching assembly, the baking plate holes are baking positions, the outer sides of the preheating positions, the punching position and the baking position are provided with rotary baking plate driving assemblies, and the rotary baking plate driving assemblies comprise chains, chain driving wheels and chain driving motors, the chain driving wheels are provided with a plurality of chain driving wheels, the chain is arranged among the chain driving wheels, the outer side of the inner end of the chain driving wheels is meshed with chain teeth of a rotary baking pan at a preheating position, a punching position and a baking position, a positioning component is arranged at the position of the baking pan hole before the preheating position, the positioning component comprises a double-acting air cylinder, a positioning air cylinder support and a positioning block, the double-acting air cylinder is horizontally arranged above the turntable through the positioning air cylinder support, and positioning blocks are respectively arranged on piston rods at two ends of the double-acting.
The utility model discloses be the location position in the baking pan hole department of locating component department, baking pan hole department before the location position is for putting a position, and baking pan hole department after the position is for getting a position.
The utility model discloses a mah wheel rotates subassembly named sheave mechanism or malta's mechanism again. Belongs to the prior art and is often used for converting continuous rotation of a driving part into unidirectional periodic rotation with pause of a driven part. Comprises a driving dial and a driven sheave. The driving plate rotates continuously at an equal angular speed, and when a round pin on the driving plate does not enter a radial groove of the grooved wheel, the grooved wheel is not moved because the inner concave locking arc of the grooved wheel is clamped by the outer concave locking arc of the driving plate. The round pin has just entered the radial groove of the sheave, at which point the locking arc has just been released. Thereafter, the sheave is driven to rotate by the round pin. When the round pin leaves the radial groove at the other side, the locking arc is clamped, and the grooved wheel is still. This movement is repeated until the round pin again enters the other radial slot of the sheave. Therefore, the grooved wheel is in intermittent motion of stopping when in motion. The sheave mechanism has simple structure, small overall dimension and high mechanical efficiency, and can perform indexing stably and intermittently.
The utility model discloses a carousel is installed on the output shaft of the sheave of geneva gear, and the intermittent motion that stops when moving when the sheave is done is followed to the carousel.
The utility model discloses a when rotatory baking pan is in preheating position and baking finish position, under the effect of chain, be in the rotating condition, the inside glassware is rotatory along with rotatory baking pan, preheats better with the effect of baking finish. The utility model discloses a chain top can set up the chain cover, plays the guard action to the chain.
The utility model discloses a piston rod normality at positioning element's double acting cylinder both ends is in the state of stretching out, and when the rotatory baking pan of placing glassware was located positioning element department, the piston rod at double acting lower cylinder both ends was inwards retracted, drove two locating pieces and inwards removed, with the central point of glassware's position location at rotatory baking pan put, then the flexible answer normal position of two piston rods.
The utility model discloses an install magnetism proximity switch sensor on the double-acting cylinder for the stroke of control piston rod is spacing.
The utility model discloses a flame spray gun is prior art product, and it is connected with natural gas or liquefied gas storage tank through the pipeline.
The utility model discloses fixed during the flame spray gun position of preheating position and dry by fire mouthful position department, it can not rotate along with the carousel, and preheating position and dry by fire mouthful position can correspond one and dry by fire a hole, also can correspond a plurality of holes that dry by fire a hole. The flame spray gun support of top passes through the bolt fastening on the chain cover, and the flame spray gun support of below passes through the bolt fastening on the chassis, and the flame spray gun support position of top and below all can be adjusted.
The utility model discloses it is prior art to utilize high temperature flame to carry out the baking finish to glassware, and it can become slick and sly with the most advanced state of punching the hole department.
The utility model discloses a chassis bottom is equipped with the gyro wheel, and it is convenient to remove.
The utility model discloses a when the base is fixed, there are two kinds of modes:
1) the roller is provided with a foot brake, and is a mature and commercially available product in the prior art;
2) chassis bottom is equipped with a plurality of pneumatic cylinders, and the pneumatic cylinder is vertical downwards, and its piston rod lower extreme sets up the stabilizer blade, and when its piston rod withdrawed completely, stabilizer blade and ground separation, the utility model discloses can remove through the gyro wheel, stretch out when the piston rod, support and ground contact to with whole device jack-up, then device rigidity, unable removal.
The principle of the utility model is as follows:
glass is a mixture, amorphous, with no fixed melting point. The transition of a glass from a solid to a liquid is carried out in a temperature range (i.e., softening temperature range) which, unlike a crystalline material, does not have a fixed melting point. Softening temperature range Tg ~ T1, Tg is the transition temperature, T1 is liquidus temperature, the utility model discloses put the rotatory baking pan of a position department into with glassware, the carousel rotates under the effect of carousel driving motor and ma shi wheel rotating assembly, glassware and rotatory baking pan change to locating component department, double-acting cylinder action, utilize two locating pieces to fix a position glassware, after the location finishes, the carousel rotates, glassware and rotatory baking pan change to preheating position, under the effect of chain, rotatory baking pan drives glassware rotatory in the baking pan downthehole, preheating flame spray gun blowout flame above the glassware punching position and below heats the punching position this moment, heat the punching position to softening temperature (between Tg ~ T1), the carousel rotates, glassware and rotatory baking pan changes to the punching position, the tray that punches rises to jack up glassware, the piston rod of the cylinder that punches descends, utilize the drift to punch to glassware, punch the back drift and go upward to reset, the tray decline that punches resets, glassware falls back to rotatory baking pan, and the carousel is rotatory, and glassware and rotatory baking pan rotate to the baking finish position, and the baking finish flame spray gun blowout flame of glassware punching position top and below carries out the baking finish to the position of punching of glassware of rotation state and handles, and the carousel is rotatory, and glassware and rotatory baking pan rotate to get a position, and the manual work is taken out can. The utility model discloses a carousel lasts the intermittent type and rotates, is putting a position in succession and puts into glassware, gets a position again and takes out glassware, can realize punching in succession, dry by the fire the mouth.
The utility model discloses a carousel driving motor, the cylinder that punches, tray lift cylinder, double-acting cylinder, flame spray gun, chain drive motor etc. all with PLC controlling means signal connection, realize remote automation control, its remote control's signal connection and control all are the prior art that technical staff in the field is familiar with.
The utility model has the advantages of reasonable structure, stable and reliable operation, high punching efficiency and good quality. Use the utility model discloses realization that can automize punches in succession, the operation of drying by the fire the mouth, has improved punching efficiency greatly, preheats glassware and punches to softening temperature again, and glass can not break when punching, greatly reduced the rejection rate.
Drawings
FIG. 1 is a schematic diagram of a station of the present invention;
FIG. 2 is a schematic perspective view of the present invention with the upper panel of the chain guard removed;
fig. 3 is a schematic sectional structure of the present invention;
as shown in the figure: A. placing a workpiece position; B. preheating a position; C. punching hole sites; D. a baking position; E. taking a piece position; 1. a chassis; 2. a geneva wheel turning assembly; 3. a turntable; 4. a chain wheel; 5. a chain; 6. a flame spray gun support; 7. a punching bracket; 8. a punching cylinder; 9. an output shaft; 10. a fire shield; 11. a fixing plate; 12. a bearing; 13. positioning the cylinder support; 14. a double-acting cylinder; 15. positioning blocks; 16. rotating the baking pan; 17. a turntable driving motor; 18. a tray lifting cylinder; 19. a cullet slide; 20. punching a hole groove; 21. punching a tray; 22. a punch; 23. and a bearing.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby. It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
In order to show the structure of the present invention more clearly, fig. 3 omits the components such as the rotary baking pan driving assembly, the positioning assembly, the flame spray gun, the roller, the fire baffle, etc.
As shown in fig. 1, 2, and 3: the bottom of the chassis 1 is provided with a plurality of rollers with brake devices, the middle part of the chassis 1 is provided with a Marfan wheel rotating component 2, the right side of the chassis 1 is provided with a turntable driving motor 17, the output shaft of the turntable driving motor 17 is in transmission with the input end on the right side of the Marfan wheel rotating component 2 through a gear component, the upper output shaft 9 of the Marfan wheel rotating component 2 is provided with a circular turntable 3 and a circular fixing plate 11, a bearing 12 is arranged between the fixing plate 11 and the output shaft 9, 10 circular baking plate holes are distributed on the periphery of the turntable 3 in an equal-dividing way, 1 rotary baking plate 16 is arranged in each baking plate hole, the rotary baking plate 16 is a hollowed-out disc, a bearing 23 is arranged between the bottom of the rotary baking plate 16 and the baking plate hole, the edge of the rotary baking plate 16 is provided with chain teeth, the bottom of the punching bracket 7 is fixed on the right side of the chassis 1, the, a tray lifting cylinder 18 arranged on the underframe 1 is arranged below the rotary table 3 corresponding to the punch 22, the tray lifting cylinder 18 is vertically upward, a punching tray 21 is arranged on an expansion link at the upper end of the tray, a hollow punching groove 20 is arranged in the middle of the punching tray 21, a cullet slide 19 communicated with the punching groove 20 is arranged at the left side of the punching groove 20, a waste material barrel is arranged below the cullet slide 18, the rotary table 3 rotates clockwise, flame spray gun supports 6 are arranged above and below the baking tray holes at the preheating position C and the baking position E on the left side of the punching position D, preheating flame spray guns are arranged on the flame spray gun supports 6 at the preheating position C, baking flame spray guns are arranged on the flame spray gun supports 6 at the baking position E, and both the preheating flame spray guns and the baking flames point to the punching positions of the glass products, the outer sides of the preheating position C, the punching position D and the drying position E are provided with chains 5 meshed with chain teeth of 5 rotary drying pans 16 at the positions, the chains 5 are arranged on 4 chain wheels 4, one chain wheel 4 is connected with a chain driving motor, a chain cover is arranged above the chains 5, an arc fire baffle plate 10 is arranged on a fixing plate 11 corresponding to the preheating position C, the punching position D and the drying position E, a double-acting cylinder 14 is arranged above a drying pan hole at a positioning position BC close to the preheating position C, the double-acting cylinder 14 is fixed on the fixing plate 11 in a hanging mode through a positioning cylinder support 13, vertical positioning blocks 15 are arranged on piston rods at two ends of the double-acting cylinder 14, a piece placing position A is arranged at the position of the drying pan hole in front of the positioning position B, and a piece taking position F is arranged at the position of the drying pan hole behind the drying position E according to the rotating direction of the rotating table 3.
The following describes the punching process in detail by taking the punching of the glass plate as an example:
the utility model discloses during the use, carousel 3 carries out clockwise intermittent type under the effect of carousel driving motor 17 and geneva wheel rotation subassembly 2 and rotates, the angle of rotation is 36 at every turn, rotate at every turn and pause certain time (5 seconds), the flame spray gun of preheating position C and position of drying by fire D department is normally open combustion state, put into the rotatory baking pan 16 in the baking pan hole of a position A department with the glass dish that will wait to punch, after the intermittent type time of settlement, carousel 3 rotates 36, rotatory baking pan 16 that will be equipped with the glass dish is rotatory to positioning position B, double-acting cylinder 14 starts, the piston rod at control both ends drives two locating pieces 15 and inwards removes, in the removal process, two locating pieces 15 are fixed a position the glass dish in rotatory baking pan 16, then two piston rods drive two locating pieces 15 and outwards remove, after the intermittent type time of settlement, carousel 3 rotates 36, rotating a rotary baking tray 16 with a glass tray to a first position of a preheating position C, preheating punching positions by preheating flame spray guns above and below the glass tray, rotating a rotary table 3 by 36 degrees after a set interval time, rotating the rotary baking tray 16 with the glass tray to a second position of the preheating position C, continuously preheating the punching positions by the preheating flame spray guns above and below the glass tray to ensure that the temperature of the punching position reaches a softening temperature, rotating the rotary table 3 by 36 degrees after the set interval time, rotating the rotary baking tray 16 with the glass tray to a punching position D, starting a tray lifting cylinder 18, extending a piston rod of the tray lifting cylinder to drive a punching tray 21 to lift up to jack up the glass tray, starting the punching cylinder 8 when the punching tray 21 rises to a peak, descending the piston rod of the tray to drive a punch 22 to punch the glass tray, ascending the piston rod of the punch 22 to reset after punching, the punching tray 21 is reset downwards, punched cullet falls into a waste bucket through the punching groove 20 and the cullet slide 19, the punched glass tray falls back into the rotary drying tray 16, after the set interval time, the rotary table 3 rotates 36 degrees, the punched glass tray rotates to the first position of the drying position E, the drying flame spray guns above and below the glass tray dry the punched positions of the glass tray, after the set interval time, the rotary table 3 rotates 36 degrees, the punched glass tray rotates to the second position of the drying position E, the drying flame spray guns above and below the glass tray continue drying treatment to the punched positions until the drying is completed, after the set interval time, the rotary table 3 rotates 36 degrees, punching and the glass tray which is completed is rotated to the taking position F, and the glass tray is taken out. And continuously placing glass discs into the placing position A and taking out the glass discs from the taking position F to realize continuous punching and drying.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.
Claims (2)
1. A glass hot punching and drying device is characterized by comprising an underframe, a turntable driving motor, a Marfan wheel rotating assembly, a turntable, a rotary drying plate driving assembly, a positioning assembly, a punching assembly and a flame spray gun, wherein the Marfan wheel rotating assembly and the turntable driving motor are arranged on the underframe, the input end of the Marfan rotating assembly is connected with the output shaft of the turntable driving motor, the upper end of the Marfan rotating assembly is provided with a vertical output shaft, the output shaft is provided with a suspended turntable, a plurality of drying plate holes are formed in the circumference of the turntable in equal division mode, the rotary drying plate is arranged in the drying plate holes and is a hollowed annular plate body, a bearing is arranged between the bottom of the rotary drying plate and the drying plate holes, the edge of the rotary drying plate is provided with chain teeth, the punching assembly comprises a punching support, a punching cylinder and a punching head, the punching support is arranged on one side of the underframe, the punching cylinder is vertically, the bottom piston rod is provided with a punch which is just opposite to the baking plate holes below, the position is a punching position and the punching position, a punching tray is arranged below the rotary table, the bottom of the punching tray is arranged on a tray lifting cylinder, the middle part of the punching tray is provided with a hollow punching groove, one side of the punching groove is provided with a glass cullet slide way communicated with the punching groove, according to the rotation direction of the rotary table, preheating flame spray guns pointing to the punching position are arranged above and below 1 or more baking plate holes before the punching position, the baking plate holes are preheating positions, baking flame spray guns pointing to the punching position are arranged above and below 1 or more baking plate holes behind the punching assembly, the baking plate holes are baking positions, the outer sides of the preheating positions, the punching position and the baking position are provided with rotary baking plate driving assemblies, and the rotary baking plate driving assemblies comprise chains, chain driving wheels and chain driving motors, the chain driving wheels are provided with a plurality of chain driving wheels, the chain is arranged among the chain driving wheels, the outer side of the inner end of the chain driving wheels is meshed with chain teeth of a rotary baking pan at a preheating position, a punching position and a baking position, a positioning component is arranged at the position of the baking pan hole before the preheating position, the positioning component comprises a double-acting air cylinder, a positioning air cylinder support and a positioning block, the double-acting air cylinder is horizontally arranged above the turntable through the positioning air cylinder support, and positioning blocks are respectively arranged on piston rods at two ends of the double-acting.
2. A glass hot perforating and edging apparatus as claimed in claim 1, wherein rollers are mounted below the base frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020149866.XU CN211570455U (en) | 2020-01-23 | 2020-01-23 | Glass hot punching and drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020149866.XU CN211570455U (en) | 2020-01-23 | 2020-01-23 | Glass hot punching and drying device |
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| Publication Number | Publication Date |
|---|---|
| CN211570455U true CN211570455U (en) | 2020-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020149866.XU Active CN211570455U (en) | 2020-01-23 | 2020-01-23 | Glass hot punching and drying device |
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| CN (1) | CN211570455U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111138073A (en) * | 2020-01-23 | 2020-05-12 | 山东黑山玻璃集团有限公司 | Glass hot punching and drying device |
-
2020
- 2020-01-23 CN CN202020149866.XU patent/CN211570455U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111138073A (en) * | 2020-01-23 | 2020-05-12 | 山东黑山玻璃集团有限公司 | Glass hot punching and drying device |
| CN111138073B (en) * | 2020-01-23 | 2024-05-10 | 山东黑山玻璃集团有限公司 | Glass hot punching and opening baking device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Glass hot punching and drying device Effective date of registration: 20221231 Granted publication date: 20200925 Pledgee: Zibo Boshan District sub branch of Postal Savings Bank of China Pledgor: SHANDONG HEISHAN GLASS GROUP Co.,Ltd. Registration number: Y2022980030017 |